The Flow Control Future Belongs to International Companies with Holistic and Proactive Development, Supply and Sales Programs

The $350 billion flow control and treatment market is undergoing a steady change caused by:

 

There have been many acquisitions in recent years as international companies seek to adjust to these changes. However, acquisitions are only part of the adaptation process. Some international companies are very successful in their expansion efforts. Others are not doing as well. The differences can be attributed to six factors.

1a

Holistic product development

1b

Proactive product development

2a

Holistic supply

2b

Proactive supply

3a

Holistic sales

3b

Proactive sales

Product development is much more important in flow control and treatment than in some other industries where the pace of change is slow.  A holistic program takes into account the range of opportunities whereas a myopic program is the victim of an existing culture e.g., IBM and personal computers.  W.L. Gore has developed unique products in retail clothing as well as flow control and treatment where it supplies pump packings, liquid filtration bags, gas turbine filters, dust collector bags, NOx and VOC removal technologies and most recently a novel device for mercury removal.  The company shows the holistic strength by the breadth of industries and products.  It has demonstrated its proactive strength by unique approaches which take an industry in a different direction.

Companies without strong product development programs complain that the Chinese are stealing their designs.  Thermo Fisher, with a strong development program, has built its main air pollution research center in China.

Supply includes manufacturing, purchasing, engineering and service.  International flow control companies have been investing in manufacturing facilities in Asia.  Filtration media companies have been generally successful in setting up plants in China.  The biggest opportunity lies in a holistic approach which combines manufacturing with service.  Pentair, for example, has worked on a repair business based on expensive valves which can be repaired rather than replaced.  This initiative combines the holistic manufacturing/repair combination plus the proactive concept to take the industry in a new direction.

The potential for remote monitoring, service and then maintenance support can be realized with holistic and proactive approaches.  This potential is highest in developing countries moving to high tech production e.g., pharmaceuticals in India, semiconductors in China and ultrasupercritical coal-fired power plants in Vietnam.

Most international companies are failing to take the proper holistic approach to sales.  Divisions are not sharing intelligence or collaborating.  Management has initiated top down approaches to take advantage of synergies but efforts have often been unsuccessful.  There is considerable potential for multi-company initiatives.  Various governments are helping.  The Italian government has a strong initiative to promote industrial valve exports. The Industrial Valve Summit held last year in Bergamo, Italy was an effective promotional aid to the Italian valve manufacturing industry.

The McIlvaine Company is focused on helping international companies with all six of the important factors for international success.  In addition, McIlvaine is creating unique tools which can be shared by suppliers and end users around the world.  They include:

For more information click on:  N064 Air/Gas/Water/Fluid Treatment and Control: World Market

Flow Control and Treatment Mining Market Tops $13 Billion in 2017

The mining industry will spend $13 billion for flow control and treatment equipment and services in 2017.  The forecast appearing in N064 Air/Gas/Water/Fluid Treatment and Control: World Market includes the following fluids:  air, water, gas, oil, slurries and other. Movement of gases and air with fans and compressors is a big segment. Three billion dollars will be spent for pumps and valves.

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The air and water monitoring expenditures can be further segmented based on how the equipment is used. Online continuous measurement makes up the bulk of the expenditures.

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The mining market is characterized by very large projects which are few in number but comprise a significant portion of the market. So the market is volatile.  Presently there are a number of large potash projects in Saskatchewan, Canada which represent a potential sale of flow control and treatment equipment of close to $1 billion or over 7 percent of the entire annual market. A very large copper mining project in Ecuador will significantly impact the total market.

The U.S. represents only 6 percent of the mining potential for the largest segments which include iron ore, coal, bauxite, copper and phosphate. China on the other hand represents 23 percent of the total based on domestic production. When you consider that China is a major investor in the rest of the Americas which will account for 19 percent of the production and Africa with 13 percent of the production, its influence on mining flow control and treatment is considerable.

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China and the Americas will account for over 33 percent of the bauxite production in 2017.

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China will account for nearly 42 percent of coal production in 2017.

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Central and South America will produce 43 percent of the copper in 2017.

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Twenty-five percent of the iron ore will be produced in the Americas in 2017.

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China and Africa will account for 69 percent of 2017 phosphate production.

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For more information on specific mining markets click on:

N021 World Fabric Filter and Element Market     

N008 Scrubber/Adsorber/Biofilter World Markets

N028 Industrial Valves: World Market

N019 Pumps World Market

N006 Liquid Filtration and Media World Markets

N005 Sedimentation and Centrifugation World Markets 

N020 RO, UF, MF World Market

N031 Air and Water Monitoring: World Market

Utility E-Alert Tracks Billions of Dollars of New Coal-fired Power Plants on a Weekly Basis

Here are some headlines from the Utility E-Alert.

UTILITY E-ALERT

#1260 – February 19, 2016

Table of Contents

COAL – WORLD

 

·       Egypt earmarks Coal Power for greater Contribution

·       Atimonan power station 1200-MW Coal-fired Power Plant proposed in Quezon Province, the Philippines

·       Expansion proposed for Coal-fired Batangas Power Station at Batangas Bay, the Philippines

·       Thermal Powertech signs PPA with Telangana        

·       BHEL commissions 270 MW Coal-based Power Project in Punjab, India

·       Proposed Sulcis 350 MW Coal-fired Power Plant for Sardinia, Italy including CCS

 

The 41F Utility E-Alert is issued weekly and covers the coal-fired projects, regulations and other information important to the suppliers. It is $950/yr. but is included in the $3020 42EI Utility Tracking System which has data on every plant and project plus networking directories and many other features.

 McIlvaine Hot Topic Hours (HTH) and Recordings

     Explanation          Applicable Services         Schedule & Registration       Sponsored Webinars 

McIlvaine conducts periodic webinars which are in a discussion format and are free of charge to all participants. The displayed material and recordings are free to purchasers of the products and services and by subscription to others.

Format:  50-90 minute recorded discussion using McIlvaine display material. The session will be free of charge to all participants but registration is required.

Approach: There are two types of webinars. One is focused on Markets and directed to suppliers. The other is focused on aiding purchasers make the best Decisions relative to purchases of flow control and treatment equipment and services.

Markets HTH
The general overviews of the market including size and major variables will be discussed with heavy emphasis on technology and regulatory drivers.  The presentation will be based on the latest information appearing in McIlvaine multi-client reports. Questions and views from both subscribers and non-subscribers are encouraged.

Decisions HTH
McIlvaine has been publishing information systems on pollution control since 1974.  Each subject is organized by the pollutant control technology e.g. fabric filter, scrubber, etc. There are search capabilities to retrieve information on any application.  The newest addition has been slide deck systems displaying the issues and options relative to a specific applications.  Coal-fired power, cement, steel and waste combustion decision slide decks are continually updated.

The continually updated slide decks are displayed on the applicable decision system.  It is recommended that participants view the slide deck in advance of the session and be prepared with questions and views.

Value to purchasers and specifiers:  Your questions and interests will be prioritized in the discussion. You will get a monthly newsletter and have continuing access to the system and multiple ways to interface in the future along with a networking directory of suppliers.

Value to Suppliers:  You have the opportunity to provide data to be considered at no charge. If you are also a subscriber you will see the summaries in advance and be able to shed light on issues and options not properly covered in the slide deck.  If you are a subscriber you will receive the monthly newsletter and continuing yearly access to the system including networking directories.

44I Power Plant Air Quality Decisions  includes 1ABC, 3ABC, 4ABC, 9ABC decision services but not 2ABC. So those with multiple technologies and at least partial focus on power will find this combination most cost effective.

Applicable Services for Hot Topic Hours**

 

Pollutant

 

Industry

Fabric Filter

(1ABC)

Scrubber

(2ABC)

Precipitator

(4ABC)

FGD & DeNOx

(3ABC)

Air Pollution 
Monitoring

(9ABC)

Gas
Turbine
Decisions

Mercury

February
11, 2016

Coal

 

 

 

X

X

 

WTE

X

X

 

 

X

 

Sewage

 

X

X

 

X

 

Cement

X

 

 

 

X

 

Natural Gas*

 

 

 

 

 

 

DeNOx

March 24, 2016

Coal

 

 

 

X

X

 

Incineration

 

 

 

X

X

 

Steel

 

 

 

X

X

 

Cement

 

 

 

X

X

 

Diesel*

 

 

 

 

 

 

 

Gas Turbine

 

 

 

X

 

X

Hot Gas
Filtration

Coal

X

X

X

 

X

 

WTE

X

X

X

 

X

 

Cement

X

X

X

 

X

 

Steel

X

X

X

 

X

 

Incineration

X

X

X

 

X

 

Coal Gas

X

X

 

 

X

 

GT Intake

 

 

 

 

 

X

FGD  and Acid Gas

June 16, 2016

Coal

 

 

 

X

X

 

Sewage

 

X

 

 

X

 

WTE

 

X

 

 

X

 

Cement

 

X

 

 

X

 

Steel

 

X

 

 

X

 

 

*Included in custom system
 ** Many of the decision guides also are displayed in the relevant market reports.  Power Plant Air Quality Decisions includes 1ABC, 3ABC, 4ABC, 9ABC

HOT TOPIC HOUR (HTH) SCHEDULE

Dates for the next 6 meetings are firm; the others will be held in sequence at approximately two week intervals.  Unforeseen developments could dictate the insertion of new subjects.

 DATE

SUBJECT

February 25, 2016

Markets

Zero Liquid Discharge - Regulatory status in US and ROW; spray drier vs.. evaporation for Chinese power plants; difference in various system designs; total cost of ownership; valve, pump, evaporator, centrifuge, instrumentation, materials and compressor options.     Click Here to Register

 March 10, 2016

Markets

Gas Turbine - Intake filter, SCR, NH3, HRSG, valve, pump, instrumentation and cooling options (dry vs. wet); treatment chemicals; challenges with FAC due to extensive cycling.     Click Here to Register

 March 24, 2016

Decisions

NOx Control - Review of the issues and options for NOx control in coal fired power, cement, steel, and waste to energy plants as well as mobile diesel vehicles.     Click Here to Register

 April 7, 2016

Markets

Power Generation Technologies - Future of USC coal in India, Vietnam and Indonesia;   natural gas prices; GHG regulations; nuclear costs; penetration for wind and solar.     Click Here to Register

April 21, 2016

Decisions

Hot Gas Filtration - Issue and Option for particulate capture. in coal fired power, cement, steel, and waste incineration.     Click Here to Register

 June 16, 2016

Decisions

FGD and Acid Gas SeparationIssue and options for SO2 and other acid gas separation from coal fired power, cement, steel, and waste incineration plants.     Click Here to Register

 TBA

Markets

Desalination - Thermal vs. Membrane; energy recovery, pump, valve, compressor and chemicals options; power/desalination combinations.

 TBA

Markets

Oil, Gas, Refining - Supply and demand; impact on flow control and treatment products; regional impacts e.g. subsea in North Atlantic vs. shale in the US vs. Oil Sands in Canada.

 TBA

Markets

FoodAnalysis of 12 separate applications within food and beverage with analysis of valve, pump, compressor, filter, analyzer and chemical options; impact of new technologies such as forward osmosis.

 TBA

Markets

Municipal Wastewater - Quality of pumps, valves, filters, and analyzers in Chinese and Asian plants; new pollutant challenges; water purification for reuse.

 TBA

Markets

Mobile Emissions - Reduction in CO, VOCs, and particulate in fuels, oils, and air used in on and off road vehicles; impact of  RDE and failure of NOx traps and the crisis in Europe created by the focus on diesels.

Click here to Register for the Webinars

Sponsored Webinars allow suppliers to take advantage of all the valuable information on their power point presentations. Click here for details

Hot Topic Hour Recordings
See and hear recordings of past   Hot Topic Hours (Free for subscribers, $95.00 for non-subscribers)

Order Now!

Free Sponsored Webinars

You can register for our free McIlvaine Newsletters at: http://home.mcilvainecompany.com/index.php?option=com_rsform&formId=5.

 

Bob McIlvaine
President
847-784-0012 ext. 112
rmcilvaine@mcilvainecompany.com
www.mcilvainecompany.com