FABRIC
FILTER      
NEWSLETTER 

 

January, 2021
No.
543

MARKETS

IRON AND STEEL 

 

WASTE TO ENERGY

NANOFIBERS

COMPANY NEWS

 

REGULATIONS

MARKETS

 Huge Changes in the Filter and Filter Media Markets

Any forecasts for filter and filter media revenues are likely to be outdated within months. The reason is that major changes are taking place in the industry at an unprecedented rate. Drivers include:

·         The coronavirus pandemic

·         Wildfires, drought, and global warming

·         Nationalism replacing international cooperation and trade

·         New fibers and media

·         Opportunities in gas phase removal for particulate filters

·         Process and safety justification of higher filtration efficiency

·         Water reuse

·         The campaign to eliminate coal fired power generators

·         Cost of recovery of oil from shale

·         Single use systems for biopharmaceuticals

 

There is presently a shortage of MERV 13 filters as buildings try to comply with COVID regulations. The MERV 13 media can also be used in many other applications. Meltblowns, nanofibers, other non-wovens and membranes are all competing options in a number of gas and liquid applications.

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This graph prepared a few months ago may be made obsolete due to a safe bubble initiative which could result in billions of people wearing highly efficient masks. This would make the short term mask market the largest segment in the history of filtration.

There is the possibility to actually suck the CO2 out of the air using the Drax concept and possibly even shale fracturing with CO2 generated from biomass combustion.

A new class of inexpensive ambient air and liquid monitors allows measurement of individual toxic elements such as cadmium. This in turn drives the market for more efficient filters to eliminate these elements in the environment.

There are major changes in geographical activity as well as market shares for the suppliers and end users. Who would have predicted the problems of GE and ExxonMobil or the rise of Sinopec who in just eight weeks became one of the world’s largest meltblown suppliers.

Suppliers of filters and media are challenged to identify the low hanging fruit which needs to be immediately picked but also the high insect free fruit which ultimately result in the largest profits.

McIlvaine has a way to clear the fog and obtain the latest insights on the market. An hour long webinar shows participants the size of any of the markets they select.

This is accompanied by an explanation of the geographical, process, and regulatory drivers. Discussion among participants is also encouraged 

The cost of the webinar is offset by discounts when any of the market reports are purchased within the following 90 days.

For more information on the webinars contact Bob McIlvaine at rmcilvaine@mcilvainecompany.com  or 847 226 2391

Information on specific market reports is displayed under markets at www.mcilvainecompany.com

IRON AND STEEL 

Severstal Completes Construction of Environmental Facilities for a New Blast Furnace

PAO Severstal, one of the world's leading vertically integrated steel and mining companies, has completed the construction of environmental facilities for blast furnace No. 3.

The modernization of blast furnace No. 3 will mitigate the environmental impact of pig iron production throughout the production chain through use of the best available technologies.

The main environmental advantage of the dust and gas capture facilities is the aspiration system and gas cleaning system. The aspiration system cleans the air from the dust of workplaces and technological operations. The gas cleaning system cleans the blast furnace gas.

The main operational activities during which pollutants are released into the atmosphere from blast furnace No. 3 are the preparation and dosing of charge materials, loading the charge into blast furnaces, and operating the cast house. By covering dust and gas formation sites, the aspiration suction system, featuring control and shut-off valves, extracts contaminated air and gas for cleaning.

The aspiration valves are automatic. The process is organized from the places of discharge of cast iron and slag, using a skimmer and side suction from the tap holes, which are covered. As the release of fusion products is carried out simultaneously from just one tap hole, suction is cut off from the other notches. The operating mode of the valves is synchronized with that of the casting equipment.

To prevent emissions of pollutants when loading materials into the furnace (through a cone less loading device), emissions from the loading device are suppressed using compressed nitrogen, which is used to blow dirty gas from the blast furnace under the furnace top. Dusty air from the intake chamber of the cone less loading device will be directed to the collector at the new central exhaust station (CVS).

Cleaning the aspiration air from dust will be carried out by bag filters. The filter consists of 1056 bags, each 10 m long. The particular bag filters procured by Severstal are characterized by their compactness and large filtration area, which enables them to work effectively in cramped conditions.

Residual dust content of the air is below 8 mg / m3, which will be released through an 80 m chimney. Severstal invested 850 million rubles in the aspiration system, amounting to 2.5% of the total blast furnace No. 3 modernization costs.


Cleaning the gas from the blast furnace comprises two stages of cleaning - dry and wet. The cleaning process, which is 99.99% effective, involves dry cleaning the blast furnace gas in a cyclone-style dust collector and a scrubber with an adjustable gap and a drop collector designed by Paul Wurth. The dust caught in the dust collectors is then transferred to the sintering plant for disposal. Before unloading the dust collectors, the dust is first moistened to prevent dust emissions.

Gas from the blast furnace fuels the air heaters, which provide the blast furnace with hot blast. The cost of construction of the gas treatment plant according to the project is 1,083 million rubles, 3.3% of the project’s total investment.

Water is supplied to blast furnace No. 3 through the closed-loop water circulation system. With the launch of blast furnace No. 3, there is no increase to the consumption of household and stormwater wastewater entering the household and industrial waste systems. There are no direct discharges from the blast furnace No. 3 complex into water bodies.

The project also features a waste management scheme. Almost all waste (99.99%) is utilized in production, with the remainder transferred for disposal at Severstal’s industrial waste landfill facility.

Tosyali Orders EAF Quantum electric arc furnace, secondary metallurgy and Continuous Slab Caster from Primetals Technologies 

Turkish steel producer Tosyali Demir Celik Sanayi A.S. has placed an order with Primetals Technologies to supply an EAF Quantum electric arc furnace, a twin vacuum-degassing plant with oxygen blowing and a two-strand slab caster for a flat steel greenfield project in Iskenderun, Turkey.

The EAF Quantum is designed to handle metallic scrap and virgin materials such as HBI, pig iron in different composition and quality. The electrical energy requirement of the electric arc furnace is extremely low, mainly thanks to the scrap preheating system, but also due to many other features of EAF Quantum technology, such as FAST Tapping system, continuous foaming slag and continuous submerged electric arc (Flat bath operation). This reduces both the operating costs and the CO2 emissions.

The EAF Quantum is highly productive furnace that will reach lowest of possible power off times. The twin vacuum-degassing plant provides further treatment and steel quality to the production portfolio of Tosyali Demir Celik. With oxygen blowing possibility Tosyali Demir Celik steel plant will be ready to produce steel grades starting from ULC grades up to high carbon grades, peritectic grades, API grades, dual phase grades and also high strength low alloyed steel grades.

The plant will be equipped with TPQC (Through-Process Quality Control) and is thus ready of Industry 4.0. Two-strand continuous slab caster provides a capacity of two million metric tons of slabs per year, to be increased to 3.4 million tons, and is able to process a wide range of steel grades. The new meltshop is scheduled to be commissioned in by the end of 2022.

Tosyali Holding decided to set up a new greenfield facility in Iskenderun, Hatay Province. For the first phase of this new meltshop project, Primetals Technologies will supply a 150-ton EAF Quantum and a 150-ton twin vacuum oxygen-blowing degassing plant. The scope encompasses the complete mechanical and electrical process equipment and the automation technology. This includes the automated scrap yard management, the automated charging process, automation of the oxygen injection and sand refilling, as well as the Level 2 automation.

The EAF Quantum developed by Primetals Technologies combines proven elements of shaft furnace technology with an innovative scrap charging process, an efficient preheating system, a new tilting concept for the lower shell, and an optimized tapping system. This all adds up to very short melting cycles. The electricity consumption is considerably lower than that of a conventional electric arc furnace. Together with the lower consumption of electrodes and oxygen, this gives an overall advantage in the specific conversion cost of around 20 percent. In comparison to conventional electric arc furnaces, total CO2 emissions can also be reduced by up to 30 percent per metric ton of crude steel.

An integrated dedusting system with modern automatic off gas control fulfills all environmental requirements. The slab caster has a rated capacity of two million tons of slabs per year, which may be extended to 3.4 million tons per year. Its machine radius is ten meters. The caster produces slabs with a thickness of 225 millimeters in widths ranging from 900 to 1,800 millimeters.


Severstal Launches Pioneering Lower Emissions Coke Battery to Improve Efficiency and Boost Production

PAO Severstal, one of the world's largest vertically integrated steel and mining companies, has launched coke battery No. 11, a new unit using coal charge ramming technology, at the Cherepovets Steel Mill. The capacity of the first block is 700 thousand tonnes of products per year. The new unit will increase coke production to meet increasing cast iron output and, consequently, higher steel production volumes.

Severstal is the first steel company in Russia to apply the innovative developments of PAUL WURTH (Luxembourg) in the construction of a coke battery. Modern solutions enable the quality of the coke to be maintained, even when using raw materials with lower quality and cost. A key component of coke battery No. 11 is a ramming loading and ejecting machine (TZVM). This machine, when operating with the correct charge and required characteristics, provides the ramming capability.

The quality of the coke will be assured, amongst other things, by a special dry coke quenching unit. The technology guarantees high fuel quality for blast furnaces since it involves additional calcination and stabilization of the entire coke volume. The USTK unit ensures the absence of moisture, undesirable in the process of blast furnace melting, and increases the cold strength.

In a first for the Russian steel industry, all the unit’s machines are fully automated. For example, the software module creates a signal when the door of the coke pusher can be removed, eliminating the human factor and optimizing staff efficiency. The minimum service life of the coke battery is 40 years. 

The environmental advantage of the project is crucial; the system of dust-free delivery of coke from the chamber will provide air quality of up to 10 mg/m3 - the level of the cleanest steel enterprises in the world. The battery complex is equipped with smoke-free loading systems for coke batteries. The design of the furnaces will allow the coke battery to operate with virtually no unplanned releases of gas emissions. As a result of these measures, the specific emissions from the coke battery No. 11 complex will be 20% lower compared to the total specific emissions of coke oven batteries No. 7-10.

The coke battery No. 11 project involves the construction of two blocks, each consisting of 56 furnaces. The unit’s total capacity will be 1.4 million tonnes per year. Construction work for the second battery block has already commenced on-site, with the launch scheduled for 2021.

WASTE TO ENERGY

 

MHIEC Receives Order to Construct Waste-to-Energy Plant with Capacity of 230 tonnes per day in Kamisu City of Ibaraki Prefecture, Japan

Mitsubishi Heavy Industries Environmental & Chemical Engineering Co., Ltd. (MHIEC), a part of Mitsubishi Heavy Industries (MHI) Group, has formally concluded a contract with the Kashima Regional Administration Association in Ibaraki Prefecture (comprising the cities of Kashima and Kamisu) to design and build a combustible waste management facility planned for construction in Kamisu city. The project to consolidate and replace two existing superannuated facilities was tendered as an open call for proposals, and after review MHIEC was selected to execute engineering, procurement, and construction (EPC) as a single main contractor. The contract is valued at 13,588 million Japanese yen, with completion scheduled for the end of the March 2024.

The new facility in Towada, Kamisu city will be an energy recovery-type waste management facility equipped with two stoker type incinerators (Note1), each with waste treatment capacity of 115 tonnes per day (tpd), providing power generating efficiency from the burning of combustible waste of greater than 16.5%. Since the construction site is in an exclusive industrial district surrounded by numerous companies, MHIEC will utilize its accumulated know-how to install compact facilities that effectively utilize the narrow site area in a three-dimensional manner, and take steps to control and prevent noise, vibration, and dust.

The Kashima Regional Administration Association was established in 1999 with the addition of responsibility for the administration of refuse-derived fuel (RDF) facilities to the former Municipal Kashima Regional Wholesale Market Association. The Association currently handles the establishment and operation of RDF facilities, construction of combustible municipal solid waste (MSW) facilities, and firefighting services for the cities of Kashima and Kamisu. This new facility will replace the RDF facilities in each of the two municipalities, and allow for integrated incineration of combustible waste, and energy recovery.

NANOFIBERS

Nanofiber Filter Media Increases the Efficiency and Life Span of Dust Collection and Fume Extraction Systems

The Nederman website explains blended paper media have been used in industrial dust collection and fume extraction systems for decades. Made up of cellulose (80-85%) and polyester (15-20%), they collect particles in a variety of dust, fume and/or smoke generating applications, such as metalworking, welding, plasma cutting and laser cutting. With the advancement and availability of nanofiber technology, these filters are now able to collect more – and smaller – particles than ever before, while at the same time lasting longer, using less fan and compressed air energy, and requiring less maintenance than their predecessors.

Nanofiber itself is a synthetic polymer fiber, typically smaller than 200 micron and commonly found smaller than 100 microns, that is applied through a spraying process to the top of a filter media to enhance its filtration properties, provide higher efficiency, and improve cleanability.  When viewed through a high power microscope, such as scanning electron microscope (SEM), you can clearly see a layer of very fine fibers that create what looks like a super fine screen sitting on top of the carrier media or substrate

The advantages of surface loading the collected dust are many.  Using nanofibers as the way to surface load dust may be the best option for your dust collection need.

  1. Easier dust cleaning – cleaning dust off the surface of the filter, as compared to pushing out of the depth of the media, is easier and faster.  Less cleaning cycles and less compressed air usage reduces operating cost
  2. Smaller dust collectors – sizing of dust collectors is based on dust size, quantity of dust, and airflow.  When filters are easier to clean and dust remains on the surface, more airflow per cartridge can be realized. This results in smaller collectors, less filters, and overall, lower cost to purchase and lower cost to operate.
  3. Energy reduction – with surface loading, better cleanability of the filters, and no dust trapped in the depth of the media, pressure drop across the filter remains lower.  Using a VFD to maintain constant airflow, energy to run the fan is saved, reducing the system operating cost.
  4. Reduced maintenance – when filters clean easier and pressure drop stays lower, longer; the result is filters that last longer.  With less time needed for filter changing, less filters to purchase, and less disposal costs, maintenance/operating costs are a real savings for the facility.

COMPANY NEWS

Black & Veatch Launches New Environmental Business Unit

As enterprises thoughtfully work to meet environmental objectives from regulators, shareholders and consumers, Black & Veatch announces the launch of a dedicated environmental business unit to support those objectives.

Black & Veatch’s centralization of its environmental services offerings comes as the world gets more complicated and companies, utilities and governments navigate operational challenges linked to regulatory hurdles and a rising tide of ambitious sustainability commitments, requiring new levels of innovation and expertise that deliver timely solutions. A business or project increasingly must account for environmental concerns, with regulations, finances and consumers often driving those considerations. When those forces intersect, the “right” environmental answer no longer is as clear as when the goal was simply regulatory adherence.

As a newly chartered, dedicated Black & Veatch business unit, the environmental team brings together dedicated scientists, consultants, and specialized ecological compliance and permitting experts capable of providing direct service to clients of various scale. Drawing upon the skills of nearly 10,000 Black & Veatch professionals worldwide, the team will pursue emerging opportunities in environmental consulting and environmental science services, in addition to an expanded array of traditional permitting, site inspection, air quality and noise capability solutions. By transitioning to the new organization, the team will focus its deep knowledge on helping stakeholders overcome complexities and reduce program costs.

Black & Veatch offers more than 80 environmental services across several prominent disciplines, including air quality, site remediation, management, compliance, science, and other transformational areas. Solving problems in a rapidly accelerating market, the team will provide trusted guidance on such matters as climate change, earth sciences, and environmental management and compliance, bolstering a client’s risk assessments, resiliency planning, sustainable development, air quality, water security, crisis management and emergency planning.

“The establishment of this new business unit allows us to accelerate progress on our strategic priorities and lead change with our clients, helping them achieve their environmental goals,” said Steve Edwards, Black & Veatch’s CEO. “Environmental services support our commitment to a sustainable future, and with the needs and efforts around the globe accelerating, this will help us continue to be the most innovative and rapidly evolving company in the engineering and construction space.”

“From regulatory permitting challenges to community impacts and sustainability concerns, companies and projects large and small must navigate ever-evolving environmental considerations or face the prospect of delays, work stoppages or cancellation,” added Lisa Fewins, the environmental business unit’s managing director. “With decades of environmental services experience, Black & Veatch works with our clients to develop and execute thoughtful, effective approaches that minimize reputational and business risks.”

Ranked 14th on the Engineering News-Record ’s latest list of top environmental firms, Black & Veatch has provided environmental solutions since its inception in 1915 and has become an industry leader in emerging topics such as the development of electric vehicle charging infrastructure and renewable energy solutions involving solar and wind energy. The company also is helping advance sustainability and environmental goals for mining companies, data center providers and many more industries.

“With our unique expertise forged by more than a century of solving the world’s biggest and most complex infrastructure problems, we’re ready to roll up our sleeves and marshal the trusted, high-level thinking that helps clients achieve their customized and pressing project execution goals,” said Dave Johnson, the environmental business unit’s development leader.

Reflecting the company’s own commitment to sustainability, Black & Veatch announced in November that it is strengthening its sustainability vision with new pledges that align with the U.N.’s Sustainable Development Goals (SDGs) and global best practices by addressing a range of environmental and business practices. Those include goals addressing carbon neutrality by 2025, water usage, diversity and inclusion, anti-corruption and more.

Separately, the company also recently announced that it is ending its participation in coal-based power design and construction to focus on clean energy technologies and helping clients accelerate their path to net zero.

AECOM  Completes Sale of its Civil Construction Business

AECOM announced the successful completion of its sale of the Civil construction business to affiliates of Oroco Capital, a strategic infrastructure investor. Including the sale of the Power construction business in October, the company has now exited substantially all of its self-perform, at-risk construction businesses.

AECOM also announced that it has executed nearly $150 million of share repurchases since its fourth quarter fiscal 2020 earnings announcement on November 16, 2020. Since September 2020, the company has executed more than $600 million of share repurchases. As a result, diluted shares outstanding has been reduced by approximately 8%. The company has approximately $850 million of repurchase capacity remaining under its existing $1 billion Board authorization.

“The completion of the sale of the Civil construction business marks a significant milestone in the transformation of our business profile to best position AECOM for long-term success,” said Troy Rudd, AECOM’s chief executive officer. “As global leaders in the infrastructure, environment, and water markets, we are poised to capitalize on our clients’ increasing demand for our consulting services to transform cities, achieve bold ESG ambitions and better the communities we serve. With the progress we have made on our key strategic priorities, our advancement of our Think and Act Globally strategy to drive growth and the momentum in the business, we remain committed to repurchasing shares in order to fully capitalize on the value creation opportunity.”

REGULATIONS

Revised Cross State Air Pollution Rule Update for Ozone NAAQS

Congress addressed the issue of interstate transport of air pollution in the Clean Air Act by enacting a “Good Neighbor Provision.”  That provision requires upwind states to eliminate their contributions to air pollution in downwind states. EPA has promulgated various rules to implement the Good Neighbor Provision, beginning with the NOx Budget Trading Program and including the Clean Air Interstate Rule and, most recently, the Cross-State Air Pollution Rule (CSAPR). These rulemakings address the interstate transportation of ozone. CSAPR is updated regularly to align with the current ozone National Ambient Air Quality Standard (NAAQS).  In response to various legal challenges and to update CSAPR with respect to the 2008 ozone NAAQS, EPA amended CSAPR in 2016.  In 2019, the D.C. Circuit in Wisconsin v. EPA found that EPA’s 2016 amendment only partially addressed downwind contributions from upwind states. Because upwind states were continuing to contribute to the inability of downwind states with moderate nonattainment areas to meet the July 2018 attainment date for the 2008 ozone NAAQS, the D.C. Circuit remanded the rulemaking and required EPA to revisit required reductions of upwind contributors.

 In response to the D.C. Circuit’s order, EPA recently published its proposed Revised Cross-State Air Pollution Rule Update for the 2008 ozone NAAQS (the Proposed Rule). Unlike past iterations of CSAPR, the Proposed Rule prescribes emissions reductions that are likely to significantly impact electric generation unit (EGU) operation, electricity costs, and may affect non-EGUs. Comments were due on December 14, 2020. The proposal drew a large array of commenters, from the usual suspects (eNGOs and consortiums of EGUs) to states, trade associations, and companies representing non-EGU interests, such as the American Chemistry Council, the American Petroleum Institute, the Portland Cement Association, and the American Forest and Paper Association.

Proposed Rule Summary

The Proposed Rule addresses the contributions of upwind states to downwind state ozone attainment of the 2008 NAAQS of 75 ppb. Notably, this rulemaking does not address possible future adjustments that may result from the final 2015 ozone NAAQS, which has a lower attainment benchmark of 70 ppb. The Proposed Rule dictates NOx reductions exclusively from EGUs. However, it contemplates contributions from non-EGU sources because it requested comment on information gaps and the cost and ability of non-EGUs to employ certain NOx reduction technologies. EPA has a court-ordered deadline of March 15, 2021 for final rule signature.

The Proposed Rule seeks to implement the requirements ordered by the court. It proposes substantial NOx seasonal emission reductions for EGUs in 12 states beginning in the 2021 ozone season through 2024. These upwind states are Illinois, Indiana, Kentucky, Louisiana, Maryland, Michigan, New Jersey, New York, Ohio, Pennsylvania, Virginia, and West Virginia. EPA found that 10 states that previously were determined to be “upwind” are no longer linked to downwind receptors. EPA identified the 12 upwind states because those states’ projected 2021 emissions contribute at or above a threshold of 1% of the 75 ppb NAAQS to the identified nonattainment and/or maintenance problems in downwind states. Seasonal NOx budget reduction amounts and timelines are based on existing controls on EGUs, such as existing selective catalytic / noncatalytic reduction (SCR/SNCR) controls and installation or upgrade of low NOx burners and SCRs/SNCRs. 

The Proposed Rule also imposes a one-time conversion of allowances banked between 2017 and 2020 from the Group 2 to the Group 3 Trading Program. The conversion is set to occur no later than 180 days after publication of the Final Rule, which is anticipated prior to the 2021 Ozone Season that begins on May 1, 2021. Data analysis from third party sources suggests that the banked emissions reductions will be at least 7:1.

Williams Mullen has provided answers to questions generated by this proposal.

 1.  Could the Final Rule require non-EGUs to reduce NOx emissions?  EPA concluded that emissions reductions at non-EGUs were too expensive versus options for EGUs. EPA solicited comment on the cost and feasibility of emissions reductions. Non-EGU trade associations responded with support for no non-EGU emissions reductions, arguing that reductions would be too expensive. It is uncertain if EPA will agree.

 2.  Current unit emissions budgets are aggressive and are unprecedented. Coal units are likely to be forced to operate less during the ozone season. Calculations of the emissions budgets show that higher NOx emitters, even those with SCRs, will not have enough allowances to operate at higher capacity factors if called upon by regional transmission organizations. 

3.  The Proposed Rule calls for erosion of allowance bank cushions that could be a fallback should a hot summer require additional generation. EGUs that have been low NOx emitters have been allowed to bank allowances. Those banks will be reduced, removing the incentives these units earned by installing and using SCRs and SNCRs. With less in the banks, units will not have any cushion should a hot summer require additional run-time.

 4.  Coal units will be held at lower capacity factors due to the state budgets based on 2019 and the five-year unit allocation baseline (2015-2019) used by EPA. Coal units have been dispatched less frequently in the last five years due to less expensive natural gas prices. EPA’s methodology holds coal units to past utilization rates by decreasing state budgets and determining unit allocations using low-emitting baseline years. As a result, the Proposed Rule caps coal fleet generation even though future demand and economics (pricing changes) may otherwise dispatch these units in the future.

 5.  The Proposed Rule has a bias against small generation systems that do not have the option of generation shifting. With allowance budgets so tight, EGUs with large generation systems will survive better than EGUs that own fewer assets. Large systems can dispatch lower NOx emitters when emissions from coal-fired assets begin to eclipse budgets. In contrast, many systems serving rural communities are served by municipalities and electric cooperatives that do not own many EGUs. Without options, smaller system owners will likely be forced to purchase power if owned assets exceed CSAPR budgets. These costs will be passed along to customers.

 6.  The Proposed Rule removes allowances from retired units but does not let EGUs make up that generation formerly supplied by those units. When units retire, their allocations will sunset from the state budget. The result is a decreasing state budget, although customer demand will not decrease. It is unclear how the lost generation can be made up if the state budget does not allow for allocations to be re-distributed.

The conclusion is that Electricity will become more expensive in the 12 upwind states. Why?  State budgets are tight. If an EGU exceeds its NOx seasonal allocation budget, it must purchase allowances. Allowances are expected to quadruple in cost, which will be passed along to customers in rates. EGUs will also have the choice of purchasing power.  However, purchased power costs will be added to costs to maintain and pay off owned asset debt. For instance, if an EGU is paying off debt incurred due to adding a SCR on a coal unit, that debt must still be paid off, even if the unit cannot run due to the Final Rule updating CSAPR. Either way, electricity costs will increase due to the scarcity of seasonal NOx allowances. Those increases will be borne by the customers.

 The Final Rule is likely to have a substantial impact on EGU generation in the 12 upwind states beginning in May 2021. EGUs and non-EGUs will be tracking the outcome of the rulemaking in the first quarter of 2021. Meanwhile EPA will have the tall task of wading through the 86 public comments, developing the final rule, obtaining OMB approval, and finalizing the rule in only four months.

 Consent Decree Filled Against Glass Manufacturing Facility

On January 14, 2021, the Department of Justice lodged a proposed consent decree with the United States District Court for the Middle District of North Carolina in United States v. Pilkington North America, Inc.

The United States filed a complaint under Clean Air Act (CAA) seeking injunctive relief for the Defendant's alleged failure to (1) obtain appropriate permits before modifying and subsequently operating Furnace No. 1 at its glass manufacturing facility in Laurinburg, North Carolina, and (2) install and employ the best available control technology (BACT) to control emissions of nitrogen oxides (NOX), sulfur dioxide (SO2), and particulate matter (PM) from Furnace No. 1, as required by the CAA. The United States simultaneously lodged a consent decree that would settle the claims in the complaint.

  Under the proposed decree, the Defendant will have to (1) install equipment on Furnace No. 1 to control emissions of NOX, SO2, and PM from the furnace; (2) install equipment on Furnace No. 1 to continuously monitor NOX and SO2 emissions from the furnace and perform annual stack tests to monitor PM emissions from the furnace; (3) meet interim and final limits for emissions of NOX, SO2, and PM from Furnace No. 1;(4) incorporate certain requirements of the decree into a permit; and (5) perform a project to mitigate excess PM emissions from the Laurinburg facility.

 Back to Fabric Filter Newsletter No. 543 Table of Contents