FABRIC
FILTER NEWSLETTER
November,
2019
No. 529
MARKETS
FGD
Market Offers Billions of Dollars of Profits
True
Cost of Gas Turbine Inlet Filters
DRY SCRUBBERS
Media Has a Major Impact on Cost
IRON AND STEEL
Hot
Metal Desulfurization and Dedusting System from Primetals
Technologies Successfully Commissioned at ArcelorMittal
Monlevade
Babcock & Wilcox Segment Adjusted EBITDA Increased 23
Percent to $19.3 Million
CECO
Reports Record Backlog
FLSmidth Reports Record High Service Order Intake But
Unsatisfactory Profitability
Lydall Reports Net Sales Up 3.7 Percent
Ube
Industries and Kyocera Form JV for the Manufacture of
Ceramic Filters
PRODUCT NEWS
DHA
Introduces New Gas Turbine Inlet Filter at Power-Gen
Camfil’s New Gold Series X-Flo Package Dust and Fume
Collector Connects Directly into Metal Cutting Systems
Next
Generation Mobile Soldering Fume Extraction Unit Introduced
4M
Carbon Fiber and Montefibre Carbon to Partner for Production
of the Low Cost Carbon Fiber
MARKETS
FGD Market Offers
Billions of Dollars of Profits
More than $50
billion per year will be spent on the systems, parts, consumables and
services by power companies to build and maintain flue gas desulfurization
(FGD) systems. If these systems are not meeting SO2 emission
limits the power plant must cease operations. All the elements of severe
service are present: corrosion, temperature, and abrasion. As a result power
companies are focused on buying products with the lowest true cost. This
translates into billions of dollars of potential profits for suppliers.
These profits are
achievable by identifying the potential for each customer, providing
evidence of the lowest true cost and then
convincing the
customer (validating the claims).
A cost-effective
program is available. FGD Most Profitable Market Program costs less
than $10,000 per year. It includes customized forecasts for each
country and each purchaser for any one of the following.
|
Chemicals |
Ball Mills |
Instrumentation |
|
Compressors |
Lime |
Scrubbers - Wet |
|
CEMS |
Valves |
Pumps |
|
Filters |
Mist Eliminators |
Scrubbers - Dry |
|
Filter Belts |
Nozzles |
Stainless Alloys |
|
Fans |
Limestone |
Remote Monitoring |
|
Filter Bags |
Controls |
Pneumatic Conveying |
This is an extension
of
http://home.mcilvainecompany.com/index.php/markets/air/n027-fgd-market-and-strategies.
Identification of
each purchaser and weekly project tracking is included in
http://home.mcilvainecompany.com/index.php/databases/42ei-utility-tracking-system
The validation
process with customers is accomplished through
http://home.mcilvainecompany.com/index.php/silobusters/44i-coal-fired-power-plant-decisions
This service allows
the purchasers to conclude which products have the lowest true cost
Here is a link to one of the recent webinars
https://youtu.be/1GSbwSiTZrE
The broader Most
Profitable Market Program is detailed at
www.mcilvainecompany.com
Bob McIlvaine can
answer your questions at
rmcilvaine@mcilvainecompany.com; direct 847-784-0013 and cell
847-226-2391.
True Cost of Gas
Turbine Inlet Filters
The McIlvaine
Company is working with associations, media and suppliers to create true
cost analyses of combust, flow and treat products and services. One such
initiative is the “True Cost of Gas Turbine Inlet Filters.”
The true cost of a
gas turbine inlet filter can be affected by a large number of factors. These
factors are not constants but are changing. The filter purchaser is
challenged to not only identify these factors but to keep up with the
changes.
Large gas turbines
are used to generate electricity by utilities. Smaller gas turbines drive
pumps and compressors in locations with extreme conditions such as desert
dust, artic snow or sea spray on an oil rig. As turbines have become more
efficient, they have become more susceptible to damage from contaminants in
the combustion air. This ambient air from the surrounding environment
can contain high dust loads. In California with very tight emission
standards the particulate in the inlet air to the turbine can exceed
emission limits. Thus the gas turbine has to act as an air cleaning device.
The challenge for
gas turbine inlet fiber, media, and filter suppliers is to increase gas
turbine availability in all environments with newer and more sensitive gas
turbines. The newer turbine designs are negatively impacted by small
particles. This has led to the use of HEPA filters with efficiencies
classed as H10/E10 and higher. Studies show that turbine maintenance
can be reduced with even higher efficiency E12-U17. One study showed that
even if the cost of higher efficiency filtration were four times higher than
lower efficiency filters, the true cost would be lower.
One can choose a
system with non-cleanable filters. They are relatively inexpensive but
require continuous filter replacement. By using a sequence of inefficient
but inexpensive pre filters and a final high efficiency filter, the
replacement cost can be minimized.
An alternative is to
use a cleanable filter. Periodic air pulsing knocks off accumulated dust.
These systems are available from many suppliers if the F-9 efficiency is all
that is desired. Cleanable filters with H12 efficiency are available
from only a few suppliers. On the other hand there are many new
developments which will expand the number of choices.
In terms of high
efficiency dust capture mechanisms there is a choice between wet laid glass
and synthetic nanofiber non-woven laminates or membranes. The traditional
glass media for HEPA filtration has been used primarily in non-cleanable
filters.
Quantifying the
benefit is a balance between reduced fouling and increased pressure drop.
The increased pressure drop can be estimated to restrict performance by
approximately 0.4 percent, while cutting fouling provides a 1.2 percent
improvement in output (empirical average). Therefore, the overall result is
a potential efficiency improvement of 0.8 percent.
http://www.mcilvainecompany.com/GTairTech/Subscriber/Default.htm
Alliance Pipeline
believes that the E12 filters from Gore may allow Alliance to extend the
interval between overhauls of its aero engines from 25,000 to as many as
50,000 hours (from three to six years).
The many factors and
media choices impacting gas turbine inlet filter selection have been
discussed in a background document on display at
http://www.mcilvainecompany.com/Decision_Tree/subscriber/Tree/DescriptionTextLinks/Gas_turbine_inlet_filter_decision_guide_april_26830.pdf
In the past the most
efficient filters which were used on gas turbine inlets were rated F-9 with
efficiency of more than 95 percent on particles 0.4 um diameter. The
most penetrating particle size is about 0.2 um where the efficiency is much
lower. Higher efficiency filters are rated based on the most
penetrating particle size as follows.
|
HEPA Class |
Retention (total) |
|
E10 |
> 85% |
|
E11 |
> 95% |
|
E12 |
> 99.5% |
|
H13 |
> 99.95% |
|
H14 |
> 99.995% |
|
U15 |
> 99.9995% |
|
U16 |
> 99.99995% |
|
U17 |
> 99.999995% |
Membrane laminates
such as used for dust collection can meet efficiencies up to E12. The
question is whether this is sufficient?
There are a number
of new filter and media designs which need to be evaluated. Mann & Hummel
Vokes introduced the Aircube Pro Power S which utilizes a new synthetic base
media with much higher resistance to mechanical stress than glass fiber
media and a stable high efficiency during operation. It is water and salt
repellent while being extremely robust.
DHA filter has
introduced a cleanable HEPA filter for gas turbine inlets which it will be
displaying at PowerGen.
The Guide to True
Cost of Gas Turbine Inlet Filters will be used to facilitate discussions at
a number of events in the coming months. It will be used along with a tour
guide on the subject at the PowerGen exhibition in November.
http://www.mcilvainecompany.com/PowerGen_2019/Power-Gen_2019_Information.pdf.
It will also be the
subject of a discussion at FiltXPO which will be held in Chicago in
February.
The Decision Guide
is continually updated and included Gas Turbine and Reciprocating Engines
Decisions
http://home.mcilvainecompany.com/index.php/silobusters/59d-gas-turbine-and-reciprocating-engine-decisions.
It is free of charge to gas turbine and engine owners and funded through
supplier subscriptions.
To participate in
the True Cost of Gas Turbine Intake Filters contact Bob Mcilvaine at
rmcilvaine@mcilvainecompany.com; direct 847-784-0013; cell 847-226-2391.
DRY SCRUBBERS
Media Has a Major
Impact on Cost
Dry scrubbing is
being used in the power, cement, waste-to-energy, steel, nonferrous and
other industries where acid gases are emitted. There are a number of
materials, fibers, media configurations and element designs which are
utilized.
The collection media
in the fabric filter has a major impact on cost. The optimum gas velocity
can vary depending on the media selected.
If the velocity can be doubled then the size of the
unit can be halved. Instead of 4000 bags for a big installation maybe
only 2000 would be needed.
On the other hand,
the cost of ownership is significantly affected by the bag life.
If bags last one year rather than 4 or 5 years, then bag costs become
a significant part of the total expense. The energy cost is also a factor.
Energy consumption increases in direct proportion to velocity. It also
increases in direct proportion to the thickness of the dust cake on the
filter media.
In the case where
only particulate is to be captured it is best to establish a semi-permanent
cake on the bags and then pulse off the new cake. In accounting terms this
is LIFO (last in first out).
However, for dry scrubbing it is best to remove the reacted gypsum and
retain the fresh lime (FIFO). The industry has not
formally addressed FIFO versus LIFO and needs to do so.
The need to maximize
acid gas capture and the resultant substantial increase in particulate
loading affects the choice of fibers and filter media. The type of cleaning
(reverse air or pulsing with compressed air) also determines the selection
of the lowest true cost medium.
The fuel or product
being calcined or treated also impacts the medium. If a high sulfur fuel is
burned, the costs of dry scrubbing are comparatively higher than if a low
sulfur fuel is burned. Various
fibers react differently to various combinations of acid gases, temperature
and humidity. One fiber may handle SO2 and HF in relatively humid
conditions at 300°F whereas another cannot.
Temperature
resistance is important for several reasons. One is that a fiber which can
withstand the temperature excursions will have a longer life than one which
is dependent on more perfect operation of the system. Another consideration
is the potential to recover heat.
An alternative to
glass and polymeric resins is a ceramic fiber matrix.
Elements can contain embedded catalysts. Dry sorbent injection ahead
of the ceramic media can be utilized to provide removal of dust and acid
gases while reducing NOx. The resultant clean hot gas at 600 F or
higher can then be directed to an efficient heat exchanger and most of the
potential energy recovered.
The material, fiber
design, media construction and filter element shape all have to be designed
to address the unique requirements of the application and the technology
being employed.
The two major fiber
types are glass and polymers.
|
Type of Fiber |
Glass |
Polymers |
|
Construction
|
Woven generally but also
some non-woven |
Non-woven
·
Laminates
·
Laminate with Membrane |
Performance varies
both in terms of temperature, abrasion and chemical resistance.
|
Fiber |
Type |
Max
Continuous
Temperature |
Chemical
Resistance |
Abrasion Resistance |
|
PPS |
Felted |
375 |
Excellent |
Excellent |
|
PTFE |
Woven
|
450 |
Excellent |
Fair |
|
Fiberglass
|
Woven
|
450 |
Good |
Fair
|
|
P84 |
Felted |
500 |
Very Good |
Excellent |

There are
differences in laminates with multiple non-woven layers being employed with
varying support materials and designs. Fiber shape is also a variable.
How complex are the
decisions: There are at least 1500 combinations to assess.

But there are also
site-specific considerations such as cost of electricity, reagents,
pollution limits, plant life, existing equipment. So, these can present
another 100 variables resulting in 150,000 factors.
There are mountains
of information available on all the different variables. Determining which
information will help select the lowest total cost of ownership product is a
daunting task. The answer is “shared responsibility and collaboration.”
Organizations focused on components such as filter media or reagents
can contribute but only if there is a clear path on how to do so. The Dry
Scrubber Users Group which is focused on the subject in the broadest terms
can be the catalyst to help bring other organizations into what can be
titled a True Cost program. The program can provide access to the needed
evidence for validation of lowest
total cost of ownership. Conferences and exhibitions such as Power-Gen
can provide a forum for actual validation of
supplier claims.
IRON AND STEEL
Hot Metal
Desulfurization and Dedusting System from Primetals Technologies
Successfully Commissioned at ArcelorMittal Monlevade
Recently, at the
production site of Brazilian steel producer ArcelorMittal Monlevade a
130-ton-hot-metal desulfurization station (DeS) and a new dedusting system
supplied by Primetals Technologies commenced operation. The desulfurization
station represents the first installation of Primetals Technologies
combining a volumetric dosing device for Magnesium (Mg) and a pressure
dispenser for Calcium Oxide (CaO). Low sulfur levels of lesser than 0.005
percent (50 ppm) can be achieved. The consumption of desulfurization agents
is significant reduced and processing times are reduced to less than 30
minutes compared to treatment in a torpedo car. The associated level 2
system supplied by Primetals Technologies predicts the end sulfur content
with high accuracy, deviations of real from predicted value is below 5ppm on
average. The dedusting system installed in the melt shop processes
approximately 900,000 m3/h. A handling system for
130-t-hot-metals ladles was also part of the project. The new equipment is
part of an expansion and quality improvement program at ArcelorMittal
Monlevade.
For the
desulfurization station, Primetals Technologies was responsible for the
engineering, supply and advisory services for reaction and start-up.
Equipment encompassed a volumetric dosing device for dosing of Mg, a
pressure dispenser for dosing CaO, lance and injection systems, the material
handling system, including an unloading station, silos for storage, and
material transport. An important part of the project is the complete level 1
and level 2 automation system with process models, enabling precise process
control and dosing as well as reliable prediction of end sulfur content.
This allows for flexible and optimum injection ratios of CaO/Mg from 2:1 to
10:1. The co-injection takes places with fully decoupled control of the
conveying of Mg and CaO. The DeS station is designed to operate with
fluidized CaO or CaC2 (Calcium Carbide) as well. Pure
Mono-injection of CaO or CaC2 is possible, too.
The new
desulfurization station from Primetals Technologies replaced an existing
desulfurization preformed in torpedo cars, reducing both the consumption of
desulfurization agents and processing times. In addition, the effort for
cleaning of torpedo cars is also lowered, deslagging simplified and metal
losses during deslagging reduced.
New dedusting system
covers two BOF converters, the DeS and slag skimming stand as well as the HM
mixer. Primetals Technologies engineered, supplied and installed charging
coolers for BOF charging evacuation, pulse jet filters with eight chambers
and a filter area of 11,270 m2, and two induced draft (ID) fans
with a power rating of 1,500 kW each. The filtered dust is discharged to
containers. A handling system for the 130-t-hot metal ladles completed the
scope of supply, including ladles, a transfer car with integrated ladle
tilting device and a deslagging machine.
ArcelorMittal
Monlevade is an integrated steel works located in João Monlevade, 120 km
from Belo Horizonte, the state capital of Minas Gerais. It operates the
following upstream facilities: one sinter plant, one blast furnace, two
130-t-BOF converters, one ladle furnace and one billet caster. The billet
caster produces billets with a cross section of 155x155 mm. Production
capacity is 1.1 to 1.3 million t/a. The billets are further processed in
three rolling lines, producing wire rod in a diameter range of 5 to 40 mm
for high-quality application as tyre cord and spring steel. ArcelorMittal
Monlevade is the most important producer of tyre cord in the Americas.
COMPANY NEWS
Babcock & Wilcox
Segment Adjusted EBITDA Increased 23 Percent to $19.3 Million
Babcock & Wilcox
Enterprises, Inc. announced 3rd quarter 2019 GAAP loss from
continuing operations improved by $47.2 million to a loss of $57.0 million
compared to a loss of $104.1 million in 3rd quarter 2018.
Adjusted EBITDA also improved by $36.8 million to a positive $10.1 million
compared to negative $26.7 million in the prior year period, resulting in
the company's 2nd consecutive quarter of profitability in 2019 on an
adjusted EBITDA basis.
"Our performance in
the 3rd quarter of 2019 builds on last quarter's improvements
following our improved operational performance and cost-saving efforts. Our
consolidated business continued to show increasing operating margins and for
the second consecutive quarter the company was profitable on an adjusted
EBITDA basis. Our Babcock & Wilcox segment continued its solid performance
and across the company we are showing steady progress on our strategy to
improve profitability by focusing on our core strengths and reducing
unnecessary G&A," said Kenneth Young, B&W Enterprises Chief Executive
Officer. "With our equitization transactions completed in July, we are
working to re-finance our existing credit facility to support our growth. As
2019 draws to a close, we are demonstrating the underlying core value of our
businesses to our customers and shareholders and laying the foundation to
leverage new opportunities on a worldwide basis."
"We're continuing to
implement our cost-savings initiatives, for $119 million in annualized
savings," said Lou Salamone, B&W Enterprises Chief Financial Officer.
"Approximately $106 million of these initiatives have now been implemented
and we are aggressively looking for further ways to streamline our
operations while maintaining our focus on our customers and quality. As we
turn toward 2020, we expect to see improvement each quarter as our
cost-savings measures continue to translate to bottom-line results. We are
also seeing our new opportunity pipeline increase for our core technologies
across the Babcock & Wilcox, Vølund and SPIG segments globally. We are
committed to our strategy, founded on our world-class employees and
technologies, and we are confident we are accelerating toward an improved
2020."
The company's focus
on core technologies and profitability, as well as completion of the EPC
loss contracts, were the primary drivers, as expected, of a decline in
revenue compared to the 3rd quarter of 2018. Consolidated
revenues in 3rd quarter 2019 were $198.6 million, down 33 percent
compared to third quarter 2018. The sales of Palm Beach Resource Recovery
Corp. ("PBRRC") in the 3rd quarter of 2018 and Loibl, a materials
handling business in Germany in the 2nd quarter of 2019; and a
lower level of activity on SPIG legacy loss contracts and lower volume of
new build cooling system services in the SPIG segment following a change in
strategy to improve profitability, also drove the decline in revenue. The
GAAP operating loss in 3rd quarter 2019 was $3.2 million,
inclusive of restructuring and settlement costs and advisory fees of $7.0
million, compared to an operating loss of $45.1 million in 3rd
quarter 2018. The improvement in operating losses was primarily due to
improved gross margins on construction projects in the Babcock & Wilcox
segment, a lower level of losses on the six European EPC loss contracts and
a change in strategy in the SPIG segment to improve profitability by
focusing on more selective bidding in core geographies and products.
Adjusted EBITDA improved to a positive $10.1 million compared to negative
$26.7 million in 3rd quarter 2018. All amounts referred to in
this release are on a continuing operations basis, unless otherwise noted.
Reconciliations of operating loss, the most directly comparable GAAP
measure, to adjusted EBITDA, as well as to adjusted gross profit for the
Company's segments, are provided in the exhibits to this release.
Babcock & Wilcox
segment revenues decreased 15.3 percent to $161.8 million in the 3rd
quarter of 2019 compared to $191.1 million in the prior-year period,
primarily attributable to lower volume related to the periodic nature of
large construction new build projects. Adjusted EBITDA in 3rd
quarter 2019 increased 23 percent to $19.3 million, compared to $15.6
million in last year's quarter, primarily due to improved gross margins on
construction projects, as well as cost savings associated with cost
reduction initiatives, partially offset by the effects of lower volume and
increases in overhead being absorbed by the segment previously absorbed by
other segments; adjusted EBITDA margin was 11.9 percent compared to 8.2
percent in the same period last year. Adjusted gross profit in the Babcock &
Wilcox segment in third quarter 2019 increased 19 percent to $41.0 million,
compared to $34.3 million in the prior-year period, primarily related to
improved gross margins on construction projects, which partially offset the
gross profit effect of lower volume as described above. Gross profit margin
was 25.3 percent, compared to 18.0 percent in the same period last year.
CECO Reports Record
Backlog
CECO Environmental
Corp. reported its financial results for the third quarter of 2019.
·
Bookings of $115.7
million, compared with $97.1 million, adjusted for divestitures
·
Record Backlog of
$237.8 million, compared with $182.1 million as of December 31, 2018
·
Revenue of $85.3
million, compared with $88.3 million, and $86.7 million organic
·
Gross profit of
$28.8 million (33.8% margin), compared with $28.7 million (32.5% margin)
·
Operating income of
$4.1 million, compared with operating loss of $(10.4) million (included a
$15.1 million non-cash impairment charge related to the sale of our Zhongli
business)
·
Non-GAAP operating
income of $7.0 million, compared with $6.5 million
·
Net income of $1.9
million, compared with net loss of $(12.9) million
·
Adjusted EBITDA of
$8.4 million, compared with $8.3 million
·
Non-GAAP net income
of $4.2 million, compared with $3.5 million
·
Net income per
diluted share was $0.05, compared with net loss per diluted share of $(0.37)
·
Non-GAAP net income
per diluted share of $0.12, compared with $0.10
CECO's Chief
Executive Officer Dennis Sadlowski commented, "I am very pleased with our
team's execution during the quarter which generated triple digit bookings,
strong profitability and a record backlog for the company. Our investments
are continuing to pay off as we realized sequential quarterly growth in all
our key financial metrics. Our strong third quarter bookings, led by our
Energy Segment, and our record backlog are the best predictors of the
future, signaling improving revenue going forward.”
FLSmidth Reports
Record High Service Order Intake But Unsatisfactory Profitability
Highlights for 3rd
quarter 2019
·
Revenue increased by
9%
§
EBITA increased 8%
§
EBITA margin
declined to 8.0%
§
Strong service order
intake
§
Lower capital order
intake
§
Positive free cash
flow
FLSmidth’s order
intake for the third quarter of 2019 amounted to DKK 4571 million — a
decline of 36 percent compared to the third quarter last year. The
performance is explained by a sharp decline in the capital order intake that
was partly offset by a record high service order intake, combined with the
exceptionally strong comparative quarter in 2018 which included two large
cement plant orders worth a total of about DKK 1.9 billion.
The order backlog
decreased to DKK 16,088m from DKK 16,762 million at the end of 2nd
quarter 2019.
FLSmidth Group CEO,
Thomas Schulz, commented: “Global economic headwinds combined with
challenges regarding license to operate have led to a more cautious outlook
for mining capital investments. The social license to operate is becoming an
increasingly important issue and is now considered a top risk for mining
companies. This has caused some projects to be postponed. On the other hand,
we are seeing growing interest in our sustainable technologies and tailings
management, which can help mining companies maximize safety and attain a
license to operate. Sustainability is also gaining traction in the cement
industry, and customers looking to reduce their environmental footprint and
enhance productivity are increasingly taking an interest in our pyro
upgrades, including our Low-NOx calciner technology and our HOTDISC®
systems."
Lydall Reports Net
Sales Up 3.7 Percent
Lydall, Inc.
announced financial results for the 3rd quarter ended
September 30, 2019.
Net sales increased
by $7.4 million, or 3.7 percent, to $205.3 million, compared to $197.9
million in the third quarter of 2018 primarily from the acquisition of
Interface Performance Materials ("Interface"), which increased Performance
Materials ("PM") segment net sales by $18.6 million. Organically, PM segment
sales declined by 3.9 percent from lower sealing product sales. The
Technical Nonwovens ("TNW") segment reported organic sales compression of
6.8 percent primarily from weak demand for industrial filtration products in
China which is being impacted by on-going trade uncertainties. Organic
sales growth was 4.2 percent in the Thermal Acoustical Solutions ("TAS")
segment primarily from increased parts sales in Europe and North America.
Gross margin was
17.7 percent, a decline of 10 basis points from the 3rd quarter
of 2018, but on an adjusted basis, declined 90 basis points. Improved
TNW segment adjusted gross margin, was offset by the TAS and PM segments.
The TAS segment gross margin was lower due to increased labor, outsourcing
and logistics costs at the company's North American and European automotive
facilities. Lower gross margin from the PM segment was primarily
driven by product mix and unfavorable cost absorption on lower volumes.
Operating margin was
3.6 percent, down 130 basis points, compared to the 3rd quarter
of 2018, or down 290 basis points on an adjusted basis, primarily due to
lower adjusted gross margin of 90 basis points, incremental intangible
assets amortization of 150 basis points and increased selling, product
development and administrative expenses from the Interface business acquired
on August 31, 2018. Adjusted EBITDA margin of 10.2 percent dropped by 60
basis points compared to the third quarter of 2018.
The 3rd
quarter 2019 effective tax rate was 35.1 percent compared to 25.1 percent in
the 3rd quarter 2018. The company's 3rd quarter 2019
effective tax rate was negatively impacted by losses in jurisdictions where
a tax benefit is not recognized.
Net income was $3.0
million, or $0.17 per diluted share, compared to net income of $6.3 million,
or $0.36 per diluted share in the 3rd quarter of 2018. Adjusted
earnings per share were $0.19, including incremental intangibles
amortization of $0.14 per share, compared to $0.54 per share in the 3rd
quarter of 2018.
Dale G. Barnhart,
President and Chief Executive Officer, stated, “The 3rd quarter
sales declined 2 percent organically as on-going global trade tensions drove
uncertainty in key markets. The 3rd quarter sales were negatively
impacted by a significant drop in demand in China, global weakness in
sealing product markets and lower volume due to the strike at General
Motors.
"From a
profitability standpoint, adjusted EBITDA was negatively impacted by higher
labor and overhead costs in the Thermal Acoustical Solutions segment and
lower gross margin in the Performance Materials segment. Despite lower sales
volumes, the Technical Nonwovens segment delivered healthy adjusted EBITDA
margin of 16.5 percent.
"The business
continues to drive strong cash generation, producing $27 million and $63
million from operations for the quarter and nine months ended, respectively,
enabling us to pay down $13 million of outstanding credit facility
borrowings in the quarter and $38 million year-to-date."
Mr. Barnhart
concluded, "The market weakness we have seen in both the Technical Nonwovens
and Performance Materials segments is not expected to improve in the fourth
quarter and may further deteriorate. As a result, the company is
aggressively adjusting its cost structure, and will record one-time
severance-related expenses of $2.0 million to $2.5 million in the 4th
quarter, with savings of $4.0 million to $5.0 million anticipated in 2020.
Further, while the General Motors strike just ended, we will be negatively
impacted by the strike in the 4th quarter and are sharpening our
focus on reducing manufacturing costs in our Thermal Acoustical Solutions
segment. As we close out 2019, we expect strong cash generation in the
fourth quarter that will allow the company to continue to reduce its
outstanding debt.
Ube Industries and
Kyocera Form JV for the Manufacture of Ceramic Filters
Kyocera Corp. and
Ube Industries, Ltd. have signed a joint venture (JV) agreement to
manufacture ceramic filters. Under the agreement, Kyocera will acquire 51
percent of the shares of Ube Electronics, Ltd. a wholly owned subsidiary of
Ube Industries. Kyocera and Ube Industries will then establish a JV named
Kyocera-Ube RF TEC Corp. which will begin operations in December 2019.
PRODUCT NEWS
DHA Introduces New
Gas Turbine Inlet Filter at Power-Gen
As the costs and
complexity of gas turbine generators increase, end users seek ways to both
protect and maximize their investment. Many gas turbine operators have
explored high efficiency options for their inlet filters. Switching to HEPA
grade intake filtration greatly reduces the presence of contaminates in the
turbine compressor. This helps extend turbine life and efficiency while
reducing the costs in fuel and maintenance. There have been a few drawbacks
to making the move to HEPA filters. One issue is that with a more
restrictive filter media comes increased initial pressure drop. There have
also been questions surrounding the long-term durability and lifespan of the
HEPA filters.
DHA Filter has
developed a new line of intake filters that address many of these
concerns. DHA’s Duraweb™ Elite line features a new 3-layer media that
combines high efficiency filtration with durability and breathability. The
base layer is a 100% synthetic material that gives the media pack its
strength and enable the filter to be pulse cleanable. The 2nd
layer is a thin “relaxed” ePTFE membrane. The membrane is what gives the
filter its high E11 efficiency while maintaining a low initial pressure
drop. The physical properties of this membrane repel water and dust ensuring
maximum filter life. Finally, a synthetic top layer adds dust holding
capacity while protecting the membrane. The media is hydro- and oleophobic
which helps it to perform in environments where hydrocarbons and/or high
humidity are present.
Camfil’s New Gold
Series X-Flo Package Dust and Fume Collector Connects Directly into Metal
Cutting Systems
Camfil APC has
introduced the Gold Series X-Flo Package (GSXP) dust and fume collectors
designed for fast, easy integration with CNC laser and plasma cutting
systems. The GSXP collector is built on core technology that has been proven
in the field for more than 20 years with the original Gold Series collector.
GSXP collectors are compact, prewired and ship fully assembled, which
enables users to plug them directly into the cutting line. All internal
electrical connections, controls and accessories are factory installed and
ready to use upon delivery.
Equipped with two,
four or six HemiPleat eXtreme Gold Cone X-Flo filter cartridges, GSXP
collectors can handle airflows up to 3,000 CFM, depending on application
requirements. Each filter cartridge contains 375 ft2 of media,
which provides filtration efficiencies up to MERV 15 per ASHRAE 52.2:2007.
This enables operators to meet or exceed OSHA indoor air quality standards
for most metal dusts. Additional HEPA modules can be added to increase the
efficiency, allowing indoor air recirculation for applications with much
lower permissible exposure limits (PELs).
GSXP units are
constructed with 7- and 10- gauge steel and are powder coated inside and out
for maximum durability. An integrated spark arrestor replaces the
traditional inlet to reduce the chance of spark-generated fires. This spark
arrestor still utilizes crossflow technology to create uniform airflow that
extends filter life.
Next Generation
Mobile Soldering Fume Extraction Unit Introduced
ULT AG has
introduced the mobile soldering fume extraction unit LRA 160.1 for small and
medium air pollutant quantities.
The air cleaning
solution has been transferred into the design of the new system generation
ULT 160.1.
In addition to an
improved device handling, users benefit through high filtration rates,
extremely low-noise operation and an optimized price-performance-ratio.
The mobile, robust
and compact system design enables for flexible utilization at changing
workplaces. Additionally, the LRA 160.1 unit is ready to be connected to
external soldering systems via a D-Sub interface for automated operations.
The easy-to-use
system provides standard installation opportunities for either one
extraction arm (e.g., system Alsident) or two hoses of 50-mm diameter.
During soldering
processes, large parts of the flux agent and a small portion of the solder
will evaporate. The emerging aerosols and particles could be released into
ambient air. These airborne pollutants can lead to serious medical
conditions. Particularly dangerous substances are aldehydes, which emerge
from materials containing colophony; some of them may be carcinogenic.
In addition, gases are released from
coatings, adhesives or substrates during heating of the assembly. These
gases also transport sticky aerosols, which build up in the soldering
machines or on the products and contaminate them.
ULT’s fume
extraction systems help to eliminate such airborne pollutants. The units
remove the finest of particles and emissions during manual soldering tasks
as well as in automated and semi-automated production processes.
4M Carbon Fiber and
Montefibre Carbon to Partner for Production of the Low Cost Carbon Fiber
4M Carbon Corp. and
Montefibre Carbon Fiber are in the process of finalizing a letter of intent
(LOI) to establish a partnership, including a potential U.S.-based joint
venture (JV).
4M and Montefibre
will disrupt the carbon fiber industry by combining Montefibre's
ultra-large tow precursor and 4M's low-cost carbon fiber production
technology to produce the world's lowest-cost industrial-grade carbon
fiber.
4M's patented
technology reduces the initial investment of a carbon fiber manufacturing
line by up to fifty percent (50 percent) and ongoing operating cost savings
by greater than thirty percent (30 percent), which will enable rapid growth
of low-cost carbon fiber capacity.
Montefibre's
ultra-large tow technology, with the full support of the Spanish government,
significantly reduces carbon fiber precursor cost by exponentially
increasing volume throughput. The JV is planning to reserve up to 20,000
tons per year of Montefibre's capacity of carbon fiber precursor by 2025.
"4M and Montefibre's
JV addresses the biggest issues preventing large-scale adoption of carbon
fiber for industrial applications that will benefit greatly from the
strength and light weight of carbon fiber," said Garo Artinian, 4M Board
Member and Chief Advisor. According to Alfonso Cirera, President of
Montefibre Carbon, "This JV will make an important contribution to the
competitiveness of American industry and its global leadership in
composites."
Back to Fabric Filter Newsletter No. 529 Table of Contents