FGD and DeNOx
NEWSLETTER
February 2020
No. 502
OPPORTUNISTIC BIOMASS-CCS PROGRAM
·
More on the
Opportunistic Biomass-CCS Program
·
Overview of Climate
Change and Bio CCS
·
Climate Change and the
Quality of Life
·
Equinor is Partnering
with Drax and NG Ventures to Provide the CO2 Sequestration
·
National Grid Ventures is Partnering with Drax and Equinor
·
Cost of Bio-CCS at Drax
·
Cost of Coal-fired Power
with Sequestration
·
Uncommon Thoughts on
Global Warming
·
Opportunistic Biomass - CCS Program Is the Route chosen by the UK and Japan
·
Japan Pursuing Optimistic Biogas-CCS Program
·
GE Supplying Boiler and Fabric Filter for High-efficiency Biomass Power Plant in
Japan
·
NTPC Dadri is Co-firing Biomass
MARKETS
·
Gypsum Board Market Is
Increasing Expeditiously Owing to Rising intake of Product in Residential Real
Estate Segment Until 2025
·
Will the $50 Billion FGD Market Go Up or Down?
·
Air Pollution Monitoring
Market Is Growing but Not Consolidating
INDUSTRY NEWS
·
DOE Aims to Boost Coal for Power Generation in Funding Initiative
·
Steam Plant Now Has Dual
Fuel
·
India’s Environment Regulator flags Closures Over Pollution Violations
·
South Africa's Eskom
Could Need 20 Years to Meet New Emissions Rules
·
Optipulse Pulsejet
Fabric Filters Used at Duvha Power
·
Modernization of the
680-MW Lignite-Fired Power Station Kosovo B
·
MHPS Signs MOU with
EVNGENCO 3 to Provide O&M Support for Power Plants in Vietnam
·
Thermax Q3 Order Booking
up 8%, Net Profit Higher by 13%
OPPORTUNISTIC BIOMASS-CCS PROGRAM
More
on the Opportunistic Biomass-CCS Program
McIlvaine Company has stated that the Opportunistic Biomass-CCS, including the
trillion-tree program, can be embraced as a climate change solution by everyone.
One of the important requirements is to recognize the life quality goals of poor
Asians. Here is the perspective on this subject in an article in Forbes
written by Tilak Doshi, an energy economist who has analyzed the Asian market
for decades.
“The
reigning narrative of impending global environmental catastrophe dominates the
airwaves and print media. Short of a drastic reduction in the use of fossil
fuels, it is asserted, we are fast approaching the “end of days.” The
demonization of fossils fuels in general, and coal in particular, has been
wrought under pressure from special interest groups and organized lobbies of
the climate-industrial complex where aspects of economic reality are caricatured
or presented out of context. Complex trade-offs in energy policy are spun into
tales of spurious simplicity, leading to misleading conclusions. Nowhere is this
more apparent than in the debate over the role of coal-fueled power generation
in Asia.
Opposition to the building of coal power plants in the poorer countries has been
justified by environmental activists, banks and multilateral development
agencies such as the World Bank in two key ways. The first revolves around the
claim that climate change mitigation programs carry “co-benefits” or public
health in developing countries. The second utilizes the assertion that renewable
energy, such as solar and wind power, are effective substitutes for centralized
grid electricity generated by fossil fuels.
The
claim that aggressive climate change mitigation programs help the poor is
egregiously misleading.
Modern coal plants are a success story, as pollutants emitted have fallen
dramatically with technological improvements over the past several decades. Key
pollutants that adversely affect human health include carbon monoxide, lead,
sulfur dioxide (SO2), oxides of nitrogen (NOx), ground
level ozone and particulate matter (PM). A new pulverized coal plant, with flue
gas scrubbers, fabric filters, catalytic reduction and other control equipment
and processes, reduces NOx by 83 percent, SO2 by 98
percent and PM by 99.8 percent compared to a similar plant without such
pollution control features, according to the US Department of Energy.
Ambient air pollution in both urban and rural areas in developing countries is a
real problem, but it is primarily due to the indoor burning of solid biomass in
cooking and heating. The use of charcoal, wood, dung and crop residues within
households is caused by the lack of access to grid electricity and modern fuels
such as LPG. The World Health Organization reports that close to 4 million
people die prematurely from illness attributable to indoor air pollution each
year. The real solution, as apparent in the experience of the now developed
countries, is to remove the need for using traditional biomass by providing
affordable electricity and cleaner fuels. Coal power plants also lay the basis
for improved public health with adequate clean water supply and refrigeration
for food supply chains and the storage of vaccines in hospitals.
The
second misleading claim is that intermittent sources of renewable energy can
replace the need for grid-supplied power based on fossil fuels. An endless
litany of “green” success stories permeates the mainstream media with the
erroneous believe that that wind and solar power are “already competitive” with
fossil fuels. Rigorous economic analyses of the hidden costs of unreliable,
weather-dependent solar and wind power have countered such claims as an exercise
in magical thinking. According to data reported by energy generators to
regulatory authorities in the US, wind and solar power are two to three times
more expensive than existing coal or gas-fueled power.
Perhaps the best response to the renewable energy hype is provided by the
example of Dharnai, a small village in India’s Bihar state, which lacked access
to the country’s electricity grid. In 2014, Greenpeace activists set up a
solar-powered microgrid for the village to much fanfare. Almost immediately,
problems emerged with the load put on the village solar “grid” as households
began to hook appliances such as rice cookers, electric water heaters, irons,
space heaters and air coolers. On the day of inauguration of the solar power
system in the village, its inhabitants protested with banners stating, “we want
real electricity, not fake electricity.” As explained by the reporter at the
location, “By ‘real’, they meant power from the central grid, generated mostly
using coal. By ‘fake’, they meant solar.” In wonderful irony, the embarrassed
government VIPs present for the gala opening of the Greenpeace-promoted solar
showpiece ensured that the village was shortly connected to the coal-fired power
grid.”
Overview of Climate Change and Bio CCS
An
Opportunistic Bio-CCS program is the solution, which should unite both the
alarmists and deniers. This program sucks CO2 out of the air and is
therefore potentially far more effective than wind or solar. If it is coupled
with a trillion-tree planting program it may not be necessary to convert many
coal-fired power plants to burn biomass and then sequester all the CO2.
If the doomsday scenario becomes a reality, then it will be cost effective to
convert all existing fossil plants to biomass and sequester the CO2.
Before any decisions are finalized, we should carefully consider what
constitutes quality of life as viewed by individuals who have tribal values and
different discount ratios for future values.
For example, contrast the father in India with no electricity and a wood
stove vs. a wealthy Miami Beach retiree setting up trusts for his grandchildren.
Thanks to the breakthroughs on carbon capture and sequestration at many sites
and the progress at Drax on cost competitive biomass combustion, “sucking the CO2”
out of the air is commercial and maybe not too expensive.
Why
do we need an opportunistic strategy? The answer is that climate change impacts
are uncertain. In the succeeding articles we quote the director of the NASA
Center for Lunar and Asteroid Surface Science who points out that CO2
has been much higher and lower in the past and there was no Antarctic ice at
times and lots of it at other times. The average sea level of the period has
been several hundred feet higher than presently. We also include an article on
the wildfires in Australia. Fifty arsonists have been arrested. Over the last
decades Australia, including NSW, has been wetter than normal — 2019 was the one
dry year. If fossil burning caused the drought last year then it must have
caused the decades-long wet streak as well.
These
are two examples to show that there are two sides to the story. Therefore, an
opportunistic approach is highly warranted.
Climate Change and the Quality of Life
Advocates of the elimination of all fossil fuels are motivated by quality of
life concerns. South Asian countries building coal-fired power plants are
motivated by quality of life concerns. The key to a policy with broadest support
lies in an agreement on quality of life goals.
This
agreement takes on a new urgency due the breakthrough on methods to “suck the CO2
out of the air.” Commercial success with biomass combustion and CO2
sequestration means that this is the preferred power source to reduce CO2
in the atmosphere. If all the fossil-fired power plants in the world substituted
biomass and then sequestered the CO2, we would be reducing the CO2
in the atmosphere as fast as we were once increasing it.
If
the biomass combustion/sequestration was also combined with the trillion-tree
program, we would rapidly be on our way to achieving low levels of CO2 not
seen since the 1800s.
The
cost of the fuel options varies widely. So, quality of life impacts vs. cost has
to be considered. If one accepts the worst-case scenario of climate impact on
life quality with immediate intolerable fires and floods, then there ought to be
large sums spent to convert existing coal plants to biomass and sequester CO2.
This is the UK policy and is being implemented by the Drax, NG, Equinor
consortium.
The
main concern with this heroic effort is that it may be solar activity rather
than fossil-fired power plants that cause climate change. We could be spending
trillions of dollars and not changing the outcome. Rather than argue absolutes
let’s use an approach to evaluate life quality changes of all the options.
Life
quality can be measured in Quality Enhanced Life Days (QELD) as influenced
by tribal values and the need to discount future values. An Indian family now
using cooking fires and inhaling fine particulate would experience a positive
change in life quality once electricity reaches them. Alternatively, the great
grandchildren of the Indian family may benefit most from a prohibition of
coal-fired power plants. Here is where one has to discount future value in
making a decision.
A
wealthy Miami Beach family will receive no benefits from the construction of a
power plant in India. In fact, CO2 does not have geographical bounds.
Here is where one has to take into account tribal values. What is good for India
may not be good for the U.S.
This
logical approach is needed to resolve the climate change controversy. The
minimal discount of future value is reflected in the policy of treating methane
based on the 100-year impact rather than short term. If the concern is short
term, why use a metric based on 100 years.
The
Opportunistic Biomass Combustion and Sequestration opens the door for a policy
that can be endorsed by all sides in the controversy. Because this approach,
along with the trillion-tree initiative, sucks CO2 out of the air,
there is no longer a tipping point. Investment in climate change initiatives can
be based on a careful assessment of QELD.
The
analysis of life quality and QELD is explained
at
Sustainability Universal Rating System.
The
Opportunistic Biomass Combustion and Sequestration is explained at
The Opportunistic Antidote to the Climate Change Doomsday Scenario.
A
tracking system for all power plant projects, along with analysis of
technologies, is provided in http://home.mcilvainecompany.com/index.php/databases/42ei-utility-tracking-system.
Equinor is Partnering with Drax and NG Ventures to Provide the CO2
Sequestration
Equinor is among the world's largest net sellers of crude oil and condensate and
also has substantial processing and refining operations.
It
has 21,000 employees developing oil, gas, wind and solar energy in more than 30
countries worldwide. It is the largest operator in Norway, one of the world’s
largest offshore operators, and a growing force in renewables.
For
many years, Equinor has been running carbon capture projects of various sizes in
Norway and Algeria, successfully maturing the technology from the R&D stage to
operations, including Mongstad CCS, In Salah, Snøhvit and Sleipner.
The
European carbon dioxide Technology Centre Mongstad (TCM) in Norway and In Salah
in Algeria were both important steps in the development of CCS, with In Salah
being the first geological storage of carbon dioxide in a producing gas
reservoir and TCM allowing detailed research on how to scale up CCS.
Equinor continues to work towards the goal of commercial CCS and evaluate
opportunities to reduce its own CO2 emissions and explore Enhanced
Oil Recovery (EOR) possibilities. To date it has separated and stored over 20
million tons of CO2 underground. The current operations, Snøhvit and
Sleipner are pushing the industry forward in this area, using stored CO2
to increase value creation through increased production on the two fields.
National Grid Ventures is Partnering with Drax and Equinor
NGV
is separate from National Grid’s core-regulated businesses and home to a diverse
portfolio of energy businesses that deliver competitive products and services
for a broad range of customers.
It
develops, operates and invests in energy projects, technologies, and
partnerships to help accelerate the development of a clean energy future for
consumers across the UK, Europe and the United States. NG believes that storing
carbon emissions from energy-intensive sectors brings clean growth to industrial
areas, supporting the delivery of a clean energy future. The partnership could
lead to the Humber becoming the world’s first net-zero carbon region and home to
a new world-leading hydrogen economy.
Commenting on the partnership, Jon Butterworth, Chief Operating Officer, Global
Transmission, National Grid Ventures, said, “We all agree that we must act now
to start delivering a ‘net-zero’ carbon economy and we’re delighted to be
working together with Equinor and Drax. This is a project of great potential for
the UK and the Humber region, and we look forward to leveraging our skills and
expertise to enable this transition.
“We
have seen rapid progress in decarbonizing energy through established
technologies such as wind power, solar and electricity interconnectors. CCUS and
hydrogen create a new pathway to greater decarbonization of the energy system
and provide a platform for decarbonizing other areas of our economy; which will
be to the benefit of current and future generations.”
This
is the first significant action from industry since the UK Committee on Climate
Change (CCC) recently published its Net Zero report, which found that CCUS and
hydrogen technology developed in regional industrial clusters is essential if
Great Britain is going to achieve a ‘net zero’ carbon economy by 2050.
The
three companies will work together to explore the:
A
study outlining the technical, economic and societal opportunities for CCUS and
hydrogen in the Humber region will be published by the partners later this year.
Cost
of Bio-CCS at Drax
In a
December 2019 interview in the Financial Times the CEO of Drax discussed
the costs of biomass combustion. Will Gardiner, who took charge of UK energy
company Drax in January, talked about what would be done in the next 10 years to
make the company more profitable. The main asset is the UK’s biggest power
plant. Four of the plant’s six generating units produce power by burning wood
pellets, which the UK government counts as renewable, attracting subsidies that
added up to 19 percent of Drax’s £4.2 billion revenues last year. However, in
2027 these subsidies will expire.
Last
year, the UK’s Committee on Climate Change said “sustainably harvested” biomass
— which does not contribute to deforestation for instance — can help decarbonize
the economy but subsidies should be shifted away from biomass for electricity
generation, unless plants are fitted with carbon capture and storage technology.
This involves burying carbon emissions in depleted oil and gas fields. Earlier
this year, Drax became the first wood-burning plant in the world to capture
carbon dioxide produced in energy generation but had to release it back into the
atmosphere because it lacked storage capability.
Mr.
Gardiner is on a drive to cut the cost of generating electricity from biomass
from £75-£80 per megawatt hour to £50 by 2027. This, he believes, would put Drax
in a position to survive without subsidy. This target still looks high compared
to other renewables, such as wind; some wind developers this year pledged to
build schemes in UK waters for a guaranteed electricity price of £39.65/MWh. At
the moment, the guaranteed price for one of the Drax biomass subsidy agreements
is £114/MWh. Mr. Gardiner said Drax would compete to provide power at peak
times, when market prices are around £58/MWh.
Drax
also intends to change its biomass sourcing. It currently produces 1.5m tonnes
of wood pellets itself at plants in U.S. Gulf states such as Louisiana. These
are then shipped across the Atlantic. It forecasts it will need to increase this
to 5m tonnes by 2027. Plans are already under way to increase capacity at its
current plants to 1.85m tonnes by next year but it will also have to find
alternatives to sustainable wood pellets, which are in limited supply. Options
include bagasse — sugar cane residue — but the company has not yet fixed on a
solution.
Cost
of Coal-fired Power with Sequestration
Petra
Nova is the only operating large-scale power generation carbon capture facility
in the U.S. W.A. Parish was selected due to its proximity to carbon
sequestration opportunities in oilfields. Additionally, Texas offered abatement
of half of the EOR severance tax, franchise tax credits, and property and sales
tax exemptions. NRG entered into a joint venture with JX Nippon Oil & Gas
Exploration Corporation and received $190 million in cost sharing from the U.S.
Department of Energy and a $250 million loan from the Japan Bank for
International Cooperation. NRG and JX Nippon each contributed up to $300 million
in equity. Hilcorp, the oilfield operator, estimates that EOR from captured CO2
will increase the field’s output from 300 to 15,000 barrels per day. The project
breaks even with oil prices at $50 per barrel. As of January 31, Brent Crude is
$56/barrel.
Given
current technology, EOR is the most attractive option for CCUS on coal-fired
power plants. The oil industry is a highly motivated customer. Based on the U.S.
Energy Information Administration oil market projections, CO2-EOR
will be worth approximately $26 per metric ton in 2020 and up to $40 per metric
ton by 2050. EOR can recover up to 28 billion additional barrels of oil. The
biggest barrier to additional utilization of CO2-EOR is affordable CO2
supply. CO2 pipelines are a critical component of affordability. NETL
estimates that the CO2- EOR industry has spent $1 billion on 2,200
miles of CO2 pipelines in the Permian Basin. Additional opportunities
for CO2-EOR exist in unconventional oil extraction. Residual oil
zones (ROZ) located in the Permian Basin in west Texas contain 238 billion
barrels of oil, according to analysis by Advanced Resources International. With
CO2-EOR, ARI estimates the area contains 18 billion economically
recoverable barrels.
Internationally, large-scale operational power generation projects can be found
at Boundary Dam in Canada, Caledonia Clean Energy in the United Kingdom, and a
handful of projects in East Asia — four in China and two in South Korea. GCCSI
counts 31 pilot and demonstration projects in the power generation industry
outside the U.S
The
U.S. is already operating CO2 pipelines. Transport of CO2
will not be a big hurdle.

Unlike renewable generation, coal-fired power is always available, particularly during emergencies. Decreasing coal-fired emissions would therefore have a magnified impact compared to replacing fossil generation with intermittent renewable generation. The State CO2-EOR Deployment Working Group, a collection of public utility commission staff, state energy officials, state-level cabinet secretaries, and other state regulatory staff from 14 states, estimated the cost per ton of CO2 reductions from various generation and storage technologies and found that CCUS retrofits of existing coal plants was similar in cost to replacing existing fossil fuel plants with wind and retrofitting natural gas combined cycle plants with CCUS. Coal CCUS retrofits were cheaper than several renewable options and only slightly more expensive than maintaining the existing nuclear fleet and replacing coal plants with natural gas combined cycle plants.


Uncommon Thoughts on Global Warming
This
was republished by Heartland Institute in June 2019 and originally appeared in
American Liberty. It was written by. Dr. Daniel Britt the Pegasus Professor of
Astronomy and Planetary Sciences at the Department of Physics, University of
Central Florida. He was educated at the University of Washington and Brown
University, receiving a Ph.D. from Brown in 1991. He has served on the science
teams of four NASA missions, Mars Pathfinder and Deep Space 1, the New Horizons
Mission Science Team for the flyby of the Kuiper Belt asteroid 2014 MU69, and
the Lucy Mission Science Team for a series of flybys of asteroids near
Jupiter. He was the project manager for the camera on Mars Pathfinder and has
built hardware for all the NASA Mars landers. He currently does research on the
physical properties and mineralogy of asteroids, comets, the Moon, and Mars
under several NASA grants and is the director of the Center for Lunar and
Asteroid Surface Science (CLASS), a node of NASA’s Solar System Exploration
Research Virtual Institute (SSERVI). He has served as the Chair of the Division
for Planetary Sciences of the American Astronomical Society and the Planetary
Geology Division of the Geological Society of America. Honors include 6 NASA
Achievement Awards, election as a Fellow of the Meteoritical Society, and an
asteroid named after him; 4395 Dan Britt. This does not validate him as an
expert of global warming, but it does provide a number of claims and statistics,
which can be pursued for validation or refutation. It would be hard to argue
that he is not a niche expert. It is up to the reader to determine the relevancy
of this niche expertise.
“Despite all the scare stories about global warming, we are actually in an Ice
Age. We are in a relatively warm period within a much larger incredibly cold
period says geologist Dan Britt. In his lecture Orbits and Ice Ages: The History
of Climate, he says “reading the rocks” gives us a really good record of climate
for the past 500,000 years. And the climate for the latitude of Pensacola, for
example, is about the same now as it was in the Mid-Cretaceous period a half
billion years ago.
Since then, the average temperature of the earth has been much warmer than today. There were only four periods that were as cold as the present. In short, we are in one of those rare periods in which the earth is about has cold as it ever gets, at least in a half billion years--so why are we worried about global warming? During those four warm periods, each lasting 3000 to 4000 years, nowhere on earth, including the poles, was the average temperature below freezing. Temperate climate extended all the way to the Arctic Circle. Today in the Arctic Circle, fossils can be found of crocodiles, turtles, and breadfruit trees. The temperature must have been quite warm for those species to survive there. The climate where New York City would someday rise was comparable to that of Key West today. But during the extreme cold of the Ice Ages, the ice was a mile thick at the New York city location, and also at the sites of London, Berlin, and Minneapolis.
Carbon dioxide is a natural part of the atmosphere, and it can increase or
decrease from natural processes having nothing to do with burning fossil fuels.
We have been warned that 400 parts per million (ppm) CO2 is a
“tipping point” for an unavoidable worldwide environmental disaster from global
warming due to burning fossil fuels. But pre-industrial CO2 reached
1700 ppm — six times the pre-industrial level — when there were no factories or
automobiles; and the high CO2 couldn't even melt the glaciers, much
less overheat the earth.
What
is the “normal” level for CO2? The earth has seen both higher and
lower levels of CO2. Can anyone say today's level is the optimum or
that a higher or lower level would be better? Glaciers are rising. What is the
“normal” level for glaciers. Sea level is rising. During the last glacial
maximum, sea level was 150 to 200 meters higher than today. Would the average
sea level of the past half billion years be the standard for which we should
strive? That standard would eliminate Florida; Miami would be under 80 meters of
water. There is no “normal” level for CO2 or for sea level.
What
about Antarctica? Is it threatened? Should we be worried? There is no such thing
as a “normal” level of glaciation for Antarctica. There was no Antarctic ice
until 35 million years ago. Glaciers are triggered by changes in the earth's
orbit. Antarctica glaciated, but that did not last. Then 12 million years ago
Antarctica re-glaciated, which brought a sharp drop in the earth's temperature,
which increased rock weathering. More important, when India collided with China
creating the Himalayan plateau, it greatly increased rock weathering, which
sucked out 80 percent of the carbon that was in the Cretaceous atmosphere.
Carbon is essential to all animals and plants. If the CO2 level in
the atmosphere is too low, they will be unable to reproduce, and the earth will
become a barren planet. That fate was avoided by the invention of agriculture,
variously estimated at 8000 to 10,000 years ago. To expand farmland for food,
people were cutting and burning bushes and trees — thus putting carbon dioxide
back into the atmosphere. About 5,000 years ago they also began cultivating
rice, and rice paddies also put carbon dioxide (and methane, another greenhouse
gas) into the atmosphere.
Volcanoes represent the largest natural input of carbon dioxide into the
atmosphere. Other natural sources include sunspots, ENSO (the southern
oscillation of the El Nino ocean current) and CO2 already in the
atmosphere. Britt thinks all of these may have some limited effect but too minor
to be more than just “noise” in the background.
Opportunistic Biomass - CCS Program Is the Route chosen by the UK and Japan
Our
analysis last week explained that the Drax National Grid-Equinor program in the
UK for biomass firing and sequestration provides an opportunistic route for
addressing climate change. It
pointed out that experts range from discounting fossil fuels as a cause for
climate change to those who predict a near term tipping point and doomsday
scenario.
The
problem is what might be described as doomsday by a wealthy Hawaiian setting up
trusts for his grandchildren might be highly desirable for a poor Indian family
with no power. The analysis points out that life quality measures as shaped by
tribal values and varying discounts of future value vary widely from person to
person and country to country.
Japan
is a good example. The Fukishima disaster has shaped the outlook of the
government and the average citizen. There is a greater worry about a Fukishima
repetition than there is about rising sea levels 50 years from now. So, the
Japanese policy is to expand coal-fired power generation through 2028.
Simultaneously it has an ambitious program to co-fire biomass and a companion
program to sequester CO2. This is accompanied by a program to help
operators of coal-fired boilers around the world improve efficiency.
A
flexible and opportunistic policy is made possible because Biomass-CCS results
in a net reduction of CO2. As Drax says it “sucks CO2 out
of the air.” A corollary of this ability is that an existing coal-fired power
plant, which can be converted to biomass firing and CO2
sequestration, in the future is the most impactful potential tool in the climate
change battle.
Here
is how the flexibility can be implemented. The trillion-tree program is pursued.
Biomass co-firing is initiated. The amount of biomass co-fired and the amount of
CO2 sequestered depend on future assessments of the impact of fossil
fuels on life quality.
The
policy can result in a range from modestly lowering coal-fired power plant
emissions all the way to reducing the atmospheric CO2 levels.

Presently fossil fuels are adding 29 billion tons of CO2 per year to
the atmosphere. Coal plants account for 14 million tons. The oceans are
absorbing more than they are emitting.
|
CO2 Balance in billion tons/yr. |
|||
|
Present |
Emitted |
Absorbed |
Net |
|
Fossil Fuel Emissions
Coal-fired Power |
14 |
0 |
+12 |
|
Other Fossil Fuel |
15 |
0 |
|
|
Vegetable and Land |
439 |
450 |
|
|
Oceans |
332 |
338 |
|
|
Sub total |
800 |
788 |
|
|
Future |
|||
|
New Coal Plants |
2 |
|
|
|
Trillion Trees |
|
10 |
|
|
Coal Plant Efficiency Improvements |
-2 |
|
|
|
Biomass Co-Firing |
-2 |
|
|
|
Non-Urgent Sub Total |
798 |
798 |
0 |
|
Total Biomass Firing and Sequestration |
-7 |
7 |
|
|
Ocean Absorption |
|
-6 |
|
|
Doomsday Antidote |
791 |
799 |
-8 |
The
Opportunistic Biomass-CCS program can continue to discharge 12 billion more tons
than absorbed or with the trillion trees and some biomass co-firing reduce the
net deficit to 0. If doomsday is envisioned the program can be expanded to
maximum biomass combustion and sequestration with the net CO2 at a
negative 8 billion tons per year. So, there is no tipping point and the CO2
in ppm each year is reduced.
The
various biomass co-firing and carbon sequestration programs are continually
analyzed in the Utility Upgrade Tracking System.
http://home.mcilvainecompany.com/index.php/databases/42ei-utility-tracking-system
Japan Pursuing Optimistic Biogas-CCS Program
As
discussed in the previous article, Japan is pursuing an Optimistic Biomass-CCS
program. In addition to its domestic initiatives, Japan will continue providing
new coal-fired power projects in developing countries,
Tokyo’s infrastructure export strategy stipulates that Japan will “in principle,
provide aid to install cutting-edge power generation facilities upon requests
from countries as long as they are compelled to choose coal as their source of
energy.”
The
government says it remains committed to coal due to it being a cost-effective
power generation solution, and that new technology installed in place of aging,
less efficient power stations can help countries reduce their overall emissions.
The
government maintains that renewable energy sources remain too unreliable and
expensive, despite their wide-scale uptake around the globe and significant,
ongoing reductions in their cost.
Japan
is one of the world’s leaders in coal power technology. It is also spearheading
an effort to commercialize integrated gasification combined cycle (IGCC) units,
which helps to achieve even higher power-generation efficiency through the
gasification of coal. These units could ultimately use gasified biomass with
sequestration.
According to Japanese estimates, if all the existing coal-fired power plants in
Asia and the United States are fitted with ultra-supercritical (USC) technology,
global carbon dioxide emissions would be reduced by 1.2 billion tons a year,
close to the total annual emissions of Japan.
Japan
aims to capture and store 100 million tons of carbon dioxide per year from 2020,
and a consortium of firms called Japan CCS Co. is finishing a three-year
demonstration project involving 300,000 tons of carbon dioxide emitted from an
oil refinery in Hokkaido this fiscal year.
The
trade ministry estimates there is potential to store 146 billion tons of carbon
dioxide in the surrounding waters of Japan.
Japan
is aggressively pursuing combustion of biomass. New feed-in tariffs (FITs) make
Japan one of the most attractive and promising markets globally. The
government’s 2018 strategic energy plan includes a target of 3.7 to 4.6 percent
energy from biomass by 2030.
The FIT for biomass power has created a substantial dedicated biomass power
project pipeline of 2.8 gigawatts (GW) of capacity (inclusive of plants with
capacities greater than 1 MW) to be commissioned in 2020 and beyond, in addition
to 1.5 GW dedicated biomass power capacity already operating. Some of these new
plants will further drive demand for wood pellets in Japan, which has supply
player: Vietnam.
Until
the end of 2018, Canada was the predominant supplier of wood pellets into Japan.
In 2019, however, Vietnam is likely to have overtaken Canada as the main
supplier. This picture is unlikely to change even once the full year data
becomes available. Whether Vietnam can hold the new leading position will depend
on whether the Japanese government will eventually establish stricter
sustainability requirements for wood pellets, which may be challenging for some
Vietnamese suppliers.
Palm
kernel shells (PKS) are currently used as biomass fuel in many of the
FIT-approved power plants. Japan imported more than 1.4 million metric tons (MT)
of PKS in 2019. The largest consumers of industrial wood pellets are coal-fired
power plants that have started cofiring. There is a total of 16 coal plants
(total generation capacity 8.3 GW) cofiring with wood pellets in Japan. There is
an additional confirmed project pipeline of three plants (total generation
capacity of 1.2 GW) that have announced wood pellet cofiring plans. The number
of coal plants that are cofiring with biomass is likely to further increase, as
10 additional plants with a total of 11.6 GW capacity filed for FIT
certification but have not yet implemented the fuel change.
After
the Great East Japan Earthquake, plans were announced to build approximately
21,000 MW of new coal-fired thermal power plants on the grounds that they were
needed to compensate for capacity lost due to nuclear plants being shut down. In
the three years since 2017, construction plans for 7030 MW of this capacity have
been cancelled or switched to LNG or biomass.
New
coal-fired power plant projects currently underway in Japan include 14 units
under construction and six units in the pre-construction phase. Maximum
electricity demand will decrease by 3.7 percent by 2028 compared to 2018, while
coal-fired thermal’s installed capacity will increase by 20 percent. The
capacity factor at coal-fired power plants will decline from 73.2 percent to
69.5 percent on average nationwide. Most of the new coal-fired power plants
under construction or in the planning stages assume a capacity factor of 80-90
percent.
Coal-fired capacity will increase to nearly 52,000 in 2028.

The
operating hours for coal-fired power plants will start falling after 2028.


Here
is the latest on three active projects.
(1)
Akita
Port Power Plant Units 1 and 2 Akita Port Power Plant is being planned by Kanden
Energy Solution, a subsidiary of Kansai Electric, and Marubeni. Two coal-fired
units with ultra-supercritical (USC) facilities will be built with capacity
totaling 1300 MW. The new plant will be built on prefectural land at Akita Port
for the purpose of supplying electricity from the Tohoku region to the Tokyo
metropolitan area in anticipation of market liberalization. However, to transmit
power to the Tokyo area will require enhancing interconnectors that connect the
power grids of Tohoku Electric Power and Tokyo Electric Power, and in return for
obtaining interconnector usage slots the power provider will bear a portion of
the enhancement costs. In the initial plan, coal was the only fuel to be used,
but mixed combustion with biomass, in which wood chips are burned, and
conversion to LNG are now being considered. Unit 1 was scheduled to go online in
March 2024 and Unit 2 in June of the same year, but in August 2019, when
construction was initially planned to start, it was announced that it was being
delayed.
(2)
Yokosuka Thermal Power Plant New Units 1 and 2. This facility is being planned
by JERA, which has TEPCO Fuel & Power and Chubu Electric Power as an investor
and is scheduled to commence operations in 2023 or 2024. An oil- and gas-fired
thermal plant that has aged is being upgraded to a coal-fired USC facility with
two units and combined capacity of 1,300 MW. It is outside the LNG pipeline
network, so major construction would be needed, and this is why, it has been
explained, that coal was chosen over LNG. a groundbreaking ceremony was held on
August 30, 2019.
(3)
Nishiokinoyama Power Plant Units 1 and 2 Yamaguchi Ube Power, whose investors
are Ube Industries and Electric Power Development (J-POWER), is planning to
build a new plant on a company-owned site next to one of Japan’s largest coal
storage facilities, which is owned by Ube Industries. Initially, Osaka Gas was
also involved, and the plan was to build two USC coal-fired units with total
capacity of 1200 MW, but in April 2019 Osaka Gas announced it was withdrawing
from the project. Citing the risk of stronger environmental regulations and
lower future electricity sales prices, the company concluded that the project no
longer met its own investment criteria. Currently, the environmental impact
assessment is being withdrawn and changes being considered that would result in
a 600 MW USC unit or a 300 MW integrated coal gasification combined cycle (IGCC)
unit. Toshiba and Orix also had plans to build a 1000 MW coal-fired power plant
on the same site in 2006, but due to slower electricity demand, rising coal
prices, and intensifying climate change, profitability could not be firmly
projected, and the plan was abandoned.
New
Construction Plans at three domestic sites.

GE Supplying Boiler and Fabric Filter for High-efficiency Biomass Power Plant in
Japan
GE
announced that it will provide its renewable steam technology for the high
efficiency Kamisu Biomass Power Generation plant in Japan. In a deal signed with
Hitachi Zosen Corp., acting as the project’s engineering, procurement and
construction (EPC) contractor, GE Steam Power will design, manufacture and
supply all core components of the power block for the project through an
integrated power package including the steam turbine generator as well as the
boiler with its air quality control systems.
Located in Kamisu City, Ibaraki Prefecture in Japan, the Kamisu Biomass Power
Generation plant will use 100 percent biomass comprised of palm kernel shells
and wood pellets to generate 50 megawatts (MW) of reliable and dependable power
to the national grid. The plant will be equipped with GE’s low-NOx
circulating fluidized bed (CFB) boiler, a high-efficiency dust-removal fabric
filter and a reheat steam turbine with its generator.
“GE
Steam Power’s involvement in the Kamisu Biomass Power Generation project
demonstrates our commitment to applying proven steam power technology to lower
carbon uses and supporting the use of more renewable fuel sources like biomass,”
said Michael Keroulle, CEO of GE Steam Power. “Building on our proven track
record of delivering steam power technology and project management capabilities
for plants around the world, our integrated offering will help Hitachi Zosen
achieve its high efficiency and reliability performance low-carbon objectives.”
The
plant is scheduled to start commercial operation in July 2023.
NTPC Dadri is Co-firing Biomass
After
successful implementation of cofiring 10 percent agro-residue based pellets at
the Dadri thermal power plant, NTPC is planning to purchase 20,000 tons of
agriculture residue per day for its plants spread throughout the country.
Though introduced as a measure of crisis management, the stubble of paddy crop
has now become a sustainable alternative for power generation in thermal power
plants of National Thermal Power Corporation (NTPC). The public sector company
is in the process of purchasing 20,000 tons of agriculture residue per day to
make pellets and mix it with natural coal for cofiring.
"The
heat value of agriculture residue has been found equal to the coal. Initially,
there was a minor decrease in efficiency of the boilers but now it is working
properly," said Amit Kulshreshtha, General Manager, Waste to Energy, NTPC in an
exclusive interview to Devdiscourse on sidelines of the Waste to Energy Series
of Summits (WMSS) 2020 organized in New Delhi on 30-31 January. "We will require
to change the design of boilers to increase the ratio of agro-residue based
pellets more than 10 percent. However, technologies are available to make
bio-coal or biochar from the agriculture residue which is of the same quality as
fossil coal. If we adopt the technology, 100 percent replacement of the coal is
also possible," added Kulshreshtha.
NTPC
is presently using about 10 percent of crop residue-based pellets with 90
percent of coal in its thermal power plant at Dadri in Uttar Pradesh. The
project was started in 2017 when in pursuance of the direction of the National
Green Tribunal (NGT), the Central government asked NTPC to purchase paddy
stubble from farmers to avoid stubble burning which was causing huge pollution
in Delhi and NCR.
NTPC
Dadri power plant is presently co-firing 70-80 tons of agro-residue fuel along
with coal. The plant has so far received about 2400 tons of non-torrefied
biomass pellets from many suppliers in Haryana, Punjab, Rajashtan and Madhya
Pradesh. "We are in the process of the tender to purchase 20,000 tonnes of
agriculture residue per day for the next year," informed Kulshreshtha. This will
be used in various power plants of NTPC throughout the country.
Gypsum Board Market Is Increasing Expeditiously Owing to Rising intake of
Product in Residential Real Estate Segment Until 2025
According to new report available with Million Insights, rising demand from the
subdivision of residential real estate and growing expending capacity of the
consumer for the construction materials are the factors likely to motivate the
gypsum board industry.
The
global Gypsum Board Market estimated to grow at a CAGR of 11.4 percent and reach
$79.17 billion by 2025. Growing intake of the product in the segment of
residential real estate is the fundamental reason motivating the development of
the industry. The fiscal repossession after the year 2012, together with growing
employment and credit rate for housing secured loan is likely to trigger the
subdivision of construction in U.S.A. As stated by demographics of the business,
demand is likely to be motivated by multifamily homes instead of single-family
houses because the duty on student loan is likely to hamper the sales of the
single-family houses.
The
demand for better-quality substructure amenities in the sectors of commercial
and housing owing to speedy industrial development, improved stages of earnings,
better-quality standard of living and increasing populace is expected to
motivate the demand more. The manufacturing cost of the gypsum board is
extremely reliant on the obtainability of raw materials and the cost of the
transport. Restricted source of raw material has directed to high price of the
finish products. Therefore, a number of companies from Europe and North America
are relocating their manufacturing plants to Asia/Pacific.
Will the $50 Billion FGD Market Go Up or Down?
More
than $50 billion per year is being spent on removing SO2 from the
stacks at power plants. The flue
gas desulfurization (FGD) systems are operating on combustors burning coal,
biomass, and waste. Eighty percent of sulfur is being removed by wet scrubber
systems using ground limestone. The calcium sulfate is then used in gypsum wall
board. About 15 percent of the sulfur and other acid gases are removed in wet or
dry lime systems. The remaining 5 percent is captured with sodium, amines,
magnesium oxide and some other reagents.
The
future of this market is dependent on the climate change initiatives. A program
oriented around the acceptance of the doomsday scenario would seem to eliminate
all but biomass fired boilers very quickly. However, thanks to technology and
logical breakthroughs it now appears that the best way to deal with the problem
would be to suck the CO2 out of the air. A combination of planting a
trillion trees and co-firing biomass with CO2 sequestration would be
better than wind or solar. The extent to which biomass is cofired (0-100
percent) and the amount of CO2 which is sequestered will be part of
an opportunistic and flexible strategy which is made possible by technologies
addressed in the following news releases:
Opportunistic Biomass - CCS Program is the Route chosen by the UK and Japan
Climate Change and the Quality of Life
The Opportunistic Antidote to the Climate Change Doomsday Scenario
This
strategy affects the selection of FGD systems. The full limestone-gypsum forced
oxidation wet system is very capital intensive and is most attractive with high
sulfur coals. If biomass is co-fired, the quantity of sulfur is reduced.
Limestone is economically attractive if there is a market for gypsum and
the plant life will be long. Lime is a better choice if the plant life will be
short because it requires a much lower investment in scrubbers. The capital
expense for producing gypsum can be eliminated with natural oxidation and
chemical fixing of the waste for safe disposal as landfill.
An
alternative to natural oxidation wet lime is dry scrubbing with lime injection
into a spray dryer or dry reactor. If circulating fluid bed boilers are used for
combustion the limestone in the boilers plus the lime in the dry scrubber system
remove the acid gases.
The
selection of CFB boilers is also dictated by the ease of firing biomass.
Here are equipment choices depending on conditions.
Vietnam
Mitsubishi Hitachi Power Systems, Ltd. (MHPS) has signed a Memorandum of
Understanding (MOU) with Power Generation Joint Stock Corporation 3 (EVNGENCO
3), a power company in Vietnam, to provide operations and maintenance (O&M)
support for its power stations, as well as training to boost the technical
skills of engineers. The agreement was signed on January 12 in Vietnam.
A
ceremony was held in Hoi An (Quang Nam Province), a port city in central
Vietnam, with the MOU concluded in the neighboring city of Da Nang. Vietnam
Prime Minister Nguyen Xuan Phuc attended the event, with the MOU signed by Dinh
Quoc Lam, Chairman of Board, General Director of EVNGENCO 3, and Ken Kawai, MHPS
President and CEO.
EVNGENCO 3, one of the power generation subsidiaries of Vietnam Electricity
(EVN), was established in 2012. It operates a power generation business with
capacity of approximately 6.4 gigawatts (GW), accounting for 12 percent of total
generating capacity in Vietnam. MHPS has previously supplied equipment for the
company’s Phu My 1 combined cycle gas turbine Power Plant.
Based
on the MOU, MHPS will provide training to develop and strengthen the
capabilities of Vietnamese operations and maintenance personnel, along with
assistance to enhance the performance of boilers and other power generation
equipment. The aim is to provide solutions for the power stations, as well as to
enhance their sustainability, reliability, and efficiency in order to maximize
EVNGENCO 3’s earnings, making a significant contribution to the development of
Vietnam’s electric power industry.
Dinh
Quoc Lam, Chairman of Board, General Director of EVNGENCO 3 said, “the MOU has
extended the good relationship between EVNGENCO 3 and MHPS. We will coordinate
to study and develop new technologies in Power Plant’s operation and
maintenance.”
Ken
Kawai, MHPS President and CEO said: “It is our pleasure EVNGENCO3 and MHPS could
sign the MOU today. Basing on this MOU, EVNGENCO3 and MHPS will build the
long-term and strategic partnership. We strongly hope to contribute the power
generation in Vietnam through this MOU and our technology.”
MHPS,
bolstered by the conclusion of this MOU with EVNGENCO 3, will continue to
support the stable power supply that is essential to Vietnam’s economic growth,
as well as contribute to the conservation of the global environment with
carbon-free and low-carbon energy.
Air
Pollution Monitoring Market Is Growing but Not Consolidating
The
markets for measuring air pollutants in the ambient air and from pollution
sources continue to grow as developing nations address their considerable
problems. In atypical fashion there has not been the typical consolidation. The
market with the broadest definition is over $15 billion per year. The largest
supplier is generating sales of less than $300 million in the space.
There
was consolidation in the early days. RAC, a small supplier of intermittent
particulate sampling systems had a major market share since there were no others
and no continuous monitoring. RAC
merged with Thermo Electron and started buying a number of growing companies in
gas and particulate monitoring. Today Thermo Fisher is the #1 supplier in
several categories. They are worldwide with their research all centered in
China. But even in the categories where they are #1 their world market share is
less than 10 percent and their overall share is less than 1 percent.
The
market segments include:
Opportunities abound for small and large companies to generate high ROI. For the
large companies there is the opportunity to optimize power plant, refinery,
cement and other processes with complete cloud-based process management systems.
Yokogawa is one company who has demonstrated the potential for success in
competition with generalists such as Emerson, ABB, and Rockwell. In Europe the
U.S. and now China the profitable operation of a plant depends on optimizing the
stack emissions and balancing lower production costs with emission compliance.
For
the small companies there are big rewards for supplying instrumentation to meet
specific new regulations or to better address existing regulations. Micro
sensors are being developed to measure a variety of pollutants in the ambient
air. Their cost is as low as 5 percent of a sequential sampling system and does
not require continuing service. The potential is to expand ambient monitoring to
quantify air quality in more local areas at affordable cost. The accuracy of
micro sensors is the key to success.
Smaller companies are developing analyzers which will lead to better
regulations. One company has
developed a continuous multi metal analyzer. Due to the lack of such a device
most regulations lump toxic metals into one category and regulate by total
weight. But since cadmium is thousands of times more toxic than manganese, it is
highly desirable to measure each and then use a metric which measures all harm
and good to determine the acceptability of the emission.
This common metric is also needed for process purposes when you can
reduce NOx but increase CO.
Is one ton of CO as harmful or more harmful than one ton of NOx?
One
bastion for small entrepreneurs has been the supply of stack sampling services.
Travel time costs are a significant factor in regularly extracting stack
samples. Montrose Environmental has changed this industry segment with the
purchase of many local companies. It has also upgraded the capability to measure
difficult pollutants. It has 1300 employees in 60 offices in the U.S., Canada,
and Australia and has just received DOE accreditation to analyze per- and
polyfluoroalkyl substances (PFAS).
The
McIlvaine Company has a customized report on the opportunities and the routes to
market in this space. For more information contact Bob McIlvaine at 847-784-0013
or email him at
rmcilvaine@mcilvainecompany.com.
INDUSTRY NEWS
DOE Aims to Boost Coal for Power Generation in Funding Initiative
The
U.S. Dept. of Energy said it will make available up to $64 million in federal
funding for cost-shared research and development projects for technology to be
used in new coal-fired power plants.
Labeled by the Energy Dept. as Coal FIRST (an acronym that stands for Flexible,
Innovative, Resilient, Small, Transformative), the funding is intended to help
develop critical components required by coal-fired systems.
The
National Energy Technology Laboratory (NETL) will manage the projects, which are
being undertaken by the DOE's Office of Fossil Energy’s Transformative Power
Generation, Supercritical Carbon Dioxide Technology, Advanced Turbines,
Gasification Systems and Carbon Capture research programs.
Federal funds will be awarded to projects in seven areas:
Pressurized Fluidized Bed Combustor with Supercritical Steam Cycle Power Plant
System: Projects
will support a system based on pressurized fluidized bed combustion within a
supercritical steam power plant that operates at an elevated pressure to enhance
combustion with the capability of co-firing with natural gas or biomass.
Specific components of interest include projects pertaining to the pressurized
post-combustion capture sub-system and integrated energy storage sub-system.
Indirect Supercritical Carbon Dioxide Power Plant System:
Projects will support the
commercialization of the indirect supercritical carbon dioxide (sCO2)
power plant system, which is intended to deliver compactness, efficiency,
modular construction and operational flexibility. This combination has the
potential to allow better competitiveness in future energy markets. Specific
components of interest include the coal-fired primary heater sub-system, sCO2
turbine seals and bearings and the integrated energy storage sub-system.
Direct-Fired Supercritical Carbon Dioxide Power Plant System:
Projects will support the
commercialization of the direct-fired sCO2 power plant system.
Specific components of interest include the syngas oxy-combustor and the sCO2
turbine.
Gasification-Based Poly-Generation:
Projects will support the commercialization of critical components for a
gasification-based, poly-generation system, which leverages largely established
technology components to design and develop a coal-based, poly-generation
system. Specific components of interest include the pre-combustion capture
sub-system and the devolatilizer/gasification subsystem.
Coal-Fired Direct Injection Combustion Engine & Gas Turbine Compound Reheat
Combined Cycle Power Plant System:
Projects will support the commercialization of critical components for a
coal-fired direct injection combustion engine and gas turbine compound reheat
combined cycle power plant system. Specific components of interest include the
micronized refined coal production subsystem and the direct injection combustion
engine.
Modular Staged Pressurized Oxy-Combustion Power Plant System:
Projects will support the commercialization of critical components for a modular
staged pressurized oxy-combustion power plant system, which is intended to be a
near-zero emissions source of coal-fired power with high efficiency and
flexibility. Specific components of interest include the integrated staged
pressurized oxy-combustion subsystem and direct contact coolers.
Flameless Pressurized Oxy-Combustion Power Plant System:
Projects will support the commercialization of critical components for a
flameless pressurized oxy-combustion (FPO) power plant system. DOE said it seeks
R&D to design and test the operability and performance of the integrated FPO
system.
Steam
Plant Now Has Dual Fuel
There’s a big change in the works at the Belews Creek Steam Station. For the
first time in the plant’s 46-year history, it’s running on something beyond
coal.
Duke Energy
and
its subsidiary, Piedmont Natural Gas,
are spending more than $150 million to add natural gas for up to 50
percent of the station’s fuel, adding a second way to produce energy. The plant
has burned only coal since it opened in 1974.
The
station has two 1120-megawatt units, which will soon be operating on this dual
system. The plant is also upgrading to all new computers. Six miles of bright
yellow pipes have been added to the plant for the natural gas, said project
manager Brad Rudolph.
The
huge plant is located on Belews Lake, a man-made reservoir created to provide
cooling water for the operations at the station, in the southeastern corner of
Stokes County. It’s one of Duke Energy’s largest coal-burning power plants in
the Carolinas and has consistently ranked among the most efficient coal
facilities in the United States.
Duke
Energy has worked to improve emissions from the plant, installing emission
controls that reduced nitrous oxide by 80 percent in 2004, and four years later
installed stack scrubbers that reduced sulfur dioxide by 90 percent. The two
taller smokestacks were taken down last year, and the more efficient stacks
remain.
Now
comes a long-range program to end coal use altogether. In September 2018, the
corporation filed plans with state regulators to close the coal part of the
Belews Creek plant, and six other coal plants around the state, by 2048.
A
nationwide report released by the non-profit Environmental Integrity Project
reported that nine in ten coal burning power plants are polluting the
groundwater by producing 100 millions of coal ash annually.
“This
upgrade will enable 50 percent natural gas co-firing on two units at the site
increasing fuel flexibility and lowering carbon emissions,” CEO Lynn Good said.
Other sites, in South Carolina and Asheville, that have already become combined
cycle natural gas plants are “progressing well, and these projects remain on
time and on budget,” Good added.
Belews Creek will be the second dual operations station in North Carolina, after
Cliffside plant in Rutherford and Cleveland counties. The plant in Asheville to
be the first to go 100 percent natural gas, as the coal-burning operation there
is being taken off-line and demolished. The Marshall Steam Plant on Lake Normal
will then be converted to the dual system later this year.
Duke
Energy began its renewable energy expansion after the Clean Power Plan was
adopted in 2015, adding solar and natural gas. Gas burns more quickly in the
boilers than coal, so is more efficient in addition to being more
environmentally friendly. The plant will be able to nimbly switch back and forth
between gas and coal.
There
are 168 on staff at Belews Creek, but that number swells to more than a thousand
during “outage” periods, when the plant is shut down as a power-producer and
vendors of all types come in to do upgrades and maintenance. Outages are usually
done in the spring and fall when temperatures are mild and energy demand is way
down.
The
company is also trying to recycle its by-products; gypsum becomes wallboard for
construction, and 93 percent of the coal ash has just the right carbon content
to be used in the production of concrete. In 2018, 75 percent of output products
were recycled, and it was up to 84 percent in 2019. The rest is put into lined
landfills; no coal ash is flowing into the unlined lagoons.
These
older coal ash containment ponds are the source of a legal battle right now. The
state wants to evacuate what’s being stored on sites like Belews Creek into
specially lined and protected landfills, while Duke Energy wants to cap the
storage pits in place where they are, a much cheaper option. So far, the courts
have agreed with the state, but Duke continues to appeal.
Duke
Energy has switched to dry ash storage, slowing draining the water out as it
closed the storage basins.
A
ruptured pipe at a Duke Energy plant in Eden in early 2014 caused 39 million
gallons of coal ash to be leaked into the Dan River, lining the riverbanks for
70 miles. While studies by state officials, North Carolina State University and
others show no long-term environmental damage, that disaster did result in
criminal charges being filed against the company. It also awoke the local
community to the issue. Former Vice President Al Gore and the Rev. William
Barber headlined a 2018 protest against Duke Energy practices at Belews Creek.
Natural gas emissions produce 60 percent less carbon than would be released by
burning coal to produce the same amount of energy.
“Anytime we are displacing coal with natural gas, we are reducing carbon
emissions,” said Gas Co-Firing Project Manager Brad Rudolph. “We are constantly
looking at prices and can literally change if we use coal or natural gas
day-to-day,”
Duke
estimates 99 percent of sulfur dioxide emissions will be reduced. Mercury will
be eliminated, and carbon dioxide emissions will be reduced about 40 percent per
megawatt-hour.
“Dual
fuel optionality also helps us add other renewables, like solar, to the grid
since gas generating units can provide energy quickly when the sun isn’t
shining. It is more adaptable than coal for such on-demand usage,” Norton said.
India’s Environment Regulator flags Closures Over Pollution Violations
India’s Central Pollution Control Board has written to the operators of 15 coal
plants giving 15 days to show reason why specified coal units should not be shut
down for failing to comply with a December 2019 deadline for the installation of
flue gas desulfurization units. Nine of the plants are around New Delhi; the
remainder are in southern states. Vedanta was one of the operators given notice
and was asked to explain why the three units at the 1980 MW Talwandi Sabo Power
plant in Punjab should not be shut down. In December 2015 new pollution
standards were announced with a compliance deadline of December 2017, which was
extended until between December 2019 and 2022 after lobbying by power utilities.
The 15 plants account for about seven percent of India’s coal capacity.
South Africa's Eskom Could Need 20 Years to Meet New Emissions Rules
Installing all the technology needed to meet stricter emissions rules coming
into force in April could take South African power utility Eskom two decades,
its environmental manager told Reuters.
State-owned Eskom, mired in financial crisis and struggling to meet demand, is
the top polluter in Africa’s most industrialized economy.
It
applied last year for the stricter limits for particulate matter, nitrogen oxide
and sulfur dioxide to be postponed, suspended or adjusted for some of its
coal-fired power plants, arguing that compliance wasn’t practically feasible and
would cost an exorbitant amount.
That
has angered environmental activists, who blame Eskom and other big polluters
such as Sasol for causing respiratory diseases.
Deidre Herbst, Eskom’s environmental manager, said in an interview that
installing abatement technology like flue gas desulfurization (FGD), low
nitrogen oxide burners and fabric filter bags on all Eskom’s coal-fired power
plants that won’t be decommissioned before 2030 was a huge undertaking.
“If
you told us today that you have to roll out FGD on a plant, it would take us at
least 10 years to get to the point where we would be retrofitting the first
unit,” Herbst said.
“Being able to execute all of those power stations at the same time would be a
significant challenge. You would have to stagger the different power stations
and it would probably take at least a 20-year period to finish all of them.”
Eskom
estimates the nominal cost of installing abatement technology at power stations
that will still be operational after 2030 at 300 billion rand ($21 billion).
Herbst said she expected a response to Eskom’s postponement application in the
middle of this year.
The
government’s air quality officer has already granted postponements to 37
facilities, including two Sasol plants, environment ministry spokesman Albi
Modise said. Eskom previously applied for and was granted postponements between
2014 and 2015.
If
the authorities reject Eskom’s latest application and insist that all its
coal-fired power plants comply with the new limits on time, the utility could
have to take offline 10,000 megawatts, almost a quarter of its nominal capacity,
Herbst added.
That
could trigger another round of severe nationwide power cuts, energy experts say.
Timothy Lloyd, an attorney at the Centre for Environmental Rights (CER), urged
the government to dismiss Eskom’s postponement request, saying non-compliance
with air quality standards seriously harms people’s health.
The
CER has taken the government to court on behalf of two environmental justice
organizations in an effort to reduce high levels of air pollution in an area
where 12 of Eskom’s coal plants are located.
Optipulse Pulsejet Fabric Filters Used at Duvha Power
Duvha
power station is a 3600-MW coal-fired power plant located in South Africa. Fully
commissioned in 1984, the base load power plant features six units of 600 MW
each. South African electrical utility Eskom is the operator of the plant.
Construction of the power station had begun in November 1975 and was completed
over eight years with a total investment of R1.6 billion ($128 million). The
first two units were commissioned in 1980, followed by the third unit in 1981,
fourth in 1982, fifth in 1983, and the sixth unit in February 1984.
Duvha
power station is located 15 km east of the city of eMalahleni (formerly Witbank)
in Mpumalanga province, South Africa.
Duvha
power station is a base-load plant consisting of six units of 600 MW each. Three
of the units use electrostatic precipitators with sodium trioxide injection. The
remaining three feature ABB Flakt Optipulse pulsejet fabric filters. The three
units were retrofitted with pulsejet fabric filters in 1993.
The
Optipulse pulsejet fabric filter is divided into four isolatable compartments,
each containing 6724 acrylic dralon T bags.
The
power plant is equipped with 667MVA generators, which produce 600 MW each at
full load. It consists of six cooling towers with a total thermal load capacity
of 19,000 GJ/h. Each tower amounts to an evaporation of 30 ml a day at full
load.
The
plant also features dual-pressure, surface type condensers.
The
Duvha power plant contains six Benson type boilers running as individual
entities with separate controls and instrumentation.
Coal
is fed to the mills from the boiler bunkers, which is then pulverized by steel
balls or rollers in the mills. The coal is supplied by Ingwe, under an agreement
signed in 1995.
Each
boiler has six mills and can process between 250 t and 300 t of coal an hour at
full capacity to generate 507 kg/s of steam.
The
highly purified and demineralized feedwater moves uninterrupted through the
boiler, turbine, condenser, and back to the boiler in a continuous circuit. The
feedwater evaporates in the path and the produced steam gets superheated to a
temperature of 540°C and a pressure of 17.1MPa.
The
steam bypasses the turbines, flowing into the main condenser. Two electric pumps
of 13 MW supply the feedwater to the boilers. Each boiler offers an efficiency
of 93.9 percent at maximum continuous rating.
Each
boiler-turbine set has a condenser with a heat exchange capacity of
approximately 400 MW.
The
plant has three control rooms, where the operators can perform functions
including start-up, shutdown, normal operations, and emergency operations. The
operators communicate with Eskom control centers connected to the integrated
transmission network.
The
Duvha power station is equipped with original human machine interface (HMI)
solution based on Process Portal B/Windows 2000. The system runs on Symphony
Plus technology.
The
plant is also equipped with Harmon INFI 90 process control system with 17 power
conditioning units (PCUs), bridge controllers (BRC100), multi-function
processors (MFP), and block inputs/outputs.
The
main operating and alarm systems are monitored by a data-logging computer, thus
continuously providing information on screens and printers.
The
turbines installed at the power plant were manufactured by GEC Turbo-Generators,
while ABB manufactured the process control system and ABB Power Tech
manufactured the bag filters for the first three units.
The
boilers were supplied by SteinMüller (Africa), whereas the electrostatic
precipitators were made by Lurgi and the generator transformers were supplied by
ASEA Electric.
Earthworks were performed by Grinaker Construction, while civil engineering
works were contracted to LTA Construction and steelwork was subcontracted to
Dorbyl.
Hamon
Sobelco was the contractor for the cooling towers construction, while the
contract for chimney one was awarded to Monanhan and Frost and that for chimney
two to Murray and Roberts (Transvaal). Huberts Davies performed the cabling
works, while Mather and Platt provided the fire control system.
Foster Wheeler was responsible for the water treatment plant, while Satec
Hudamec was responsible for the sewage plant.
JL
Lining and Construction was contracted for works at the ash conveyor gantry,
while Sidima was appointed for the replacement of generator protection and
switch gears.
Modernization of the 680-MW Lignite-Fired Power Station Kosovo B
The
lignite-fired power station “Kosovo B” near Pristina will be modernized, in
cooperation with the Government of Kosovo and under the direction of Engineering
Dobersek GmbH, supported by its consortium partners Hamon Thermal Europe S.A.,
France and RJM Corporation (EC) Ltd., England, trading as RJM International.
This
consortium has joined together to deliver the required technical and commercial
solutions as set out in the EU tender. The purpose of the contract is to
significantly reduce nitrogen oxide emissions (NOx from around
700-800 mg/Nm3 to less than 200 mg/Nm3 at 6 percent O2,
with SNCR), and dust emissions (from 300-700 mg/Nm3 to 20 mg/Nm3),
while improving plant efficiency to recover full load of 339 MWe per boiler, up
from around 292 MWe.
References in South East Europe—including projects financed by the World Bank
and the EU enable Engineering Dobersek to contribute with its experience to this
project in Kosovo.
The
consortium leader, Engineering Dobersek (www.dobersek.com
) will coordinate the project and will be responsible for full management of the
site, the pneumatic ash handling system including necessary air supply.
Consortium partner Hamon Thermal will design and supply the Electrostatic
Precipitator filtration system (ESP). The ESP of Hamon are considered as
effective dust collectors with the collection efficiencies of up to 99 percent
with guaranteed outlet emissions as low as 20 mg/Nm3 with minimal
pressure loss.
Consortium partner RJM International is responsible for designing and
engineering the NOx reduction system, using its combustion modelling
capabilities to achieve the 75 percent reduction in NOx emissions
mandated by the EU. RJM’s equipment, such as new burner components, will be
supplied to the site by RJM International and installed by Engineering Dobersek.
The
reconstruction of the power station will be carried out in two phases. The works
commenced on December 2, 2019. The commissioning of Unit B1 is planned for the
end of 2020 and Unit B2 by the end of 2021. The modernization works are an
important contribution to improving air quality, enhancing environmental
protection and the strengthening of the infrastructure of Kosovo.
With
this contract, Engineering Dobersek once more confirms its competence in the
field of power station technologies in South East Europe.
MHPS
Signs MOU with EVNGENCO 3 to Provide O&M Support for Power Plants in Vietnam
Mitsubishi Hitachi Power Systems, Ltd. (MHPS) has signed a Memorandum of
Understanding (MOU) with Power Generation Joint Stock Corporation 3 (EVNGENCO
3), a power company in Vietnam, to provide operations and maintenance (O&M)
support for its power stations, as well as training to boost the technical
skills of engineers. The agreement was signed on January 12 in Vietnam.
A
ceremony was held in Hoi An (Quang Nam Province), a port city in central
Vietnam, with the MOU concluded in the neighboring city of Da Nang. Vietnam
Prime Minister Nguyen Xuan Phuc attended the event, with the MOU signed by Dinh
Quoc Lam, Chairman of Board, General Director of EVNGENCO 3, and Ken Kawai, MHPS
President and CEO.
EVNGENCO 3, one of the power generation subsidiaries of Vietnam Electricity
(EVN), was established in 2012. It operates a power generation business with
capacity of approximately 6.4 gigawatts (GW), accounting for 12 percent of total
generating capacity in Vietnam. MHPS has previously supplied equipment for the
company’s Phu My 1 combined cycle gas turbine Power Plant.
Based
on the MOU, MHPS will provide training to develop and strengthen the
capabilities of Vietnamese operations and maintenance personnel, along with
assistance to enhance the performance of boilers and other power generation
equipment. The aim is to provide solutions for the power stations, as well as to
enhance their sustainability, reliability, and efficiency in order to maximize
EVNGENCO 3’s earnings, making a significant contribution to the development of
Vietnam’s electric power industry.
Dinh
Quoc Lam, Chairman of Board, General Director of EVNGENCO 3 said, “the MOU has
extended the good relationship between EVNGENCO 3 and MHPS. We will coordinate
to study and develop new technologies in Power Plant’s operation and
maintenance.”
Ken
Kawai, MHPS President and CEO said: “It is our pleasure EVNGENCO3 and MHPS could
sign the MOU today. Basing on this MOU, EVNGENCO3 and MHPS will build the
long-term and strategic partnership. We strongly hope to contribute the power
generation in Vietnam through this MOU and our technology.”
MHPS,
bolstered by the conclusion of this MOU with EVNGENCO 3, will continue to
support the stable power supply that is essential to Vietnam’s economic growth,
as well as contribute to the conservation of the global environment with
carbon-free and low-carbon energy.
Thermax Q3 Order Booking up 8%, Net Profit Higher by 13%
Thermax posted consolidated operating revenue of Rs. 1410 crore, down 2 percent
as compared to Rs. 1437 crore in the corresponding quarter, last year. Profit
after tax (PAT) stood at Rs. 85 crore as compared to Rs. 75 crore (includes the
company's share of profit/loss in joint venture) in 3rd quarter, last
year.
The Environment segment of the company has bagged a second large Flue Gas Desulfurization (FGD) order of Rs. 431 crores during the quarter from a public-private joint venture power company for its thermal power plant in Jharkhand. Order booking for the quarter, at the consolidated level, was at Rs. 1606 crore (Rs. 1,80 crore), up 8.5 percent. As on December 31, 2019, Thermax Group had an order balance of Rs. 5,439 crore (Rs. 6475 crore), down 16 percent.
On a standalone basis, from continuing operations, Thermax posted operating revenue of Rs. 850 crore for the quarter, compared to Rs. 847 crore in the corresponding quarter of the previous year.