SEMICONDUCTOR INDUSTRY

UPDATE

March 2020

McIlvaine Company

Table of Contents

XMC Ramping 50nm SPI NOR Flash Output

TSMC Announces Intention to Build and Operate an Advanced Semiconductor Fab in the United States

TSMC to Build a Fab in the US to Diversify Electronic Device Design

TSMC Seeking US Subsidies for Arizona Fab Project

New US Semi Fab: Reality or Illusion?

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XMC Ramping 50nm SPI NOR Flash Output

Wuhan Xinxin Semiconductor Manufacturing (XMC), under China's state-owned Tsinghua Unigroup, has reportedly kicked off mass production of its in-house developed 50nm SPI NOR flash chips.

XMC introduced its new SPI NOR flash series built using its own 50nm floating-gate technology in December 2019. The series' transfer rates can outperform standard 8- and 16-bit parallel flash memories, with continuous read mode allowing for efficient memory access with as few as 8-clocks of instruction-overhead to read a 24-bit address, enabling XIP (execute in place) operation.

XMC disclosed the new XM25QWxxC supports SOP8 and USON8 packages, which can help customer develop products with compact physical dimensions. "This product series marks a key milestone of XMC's own brand strategy to expand its high-performance memory portfolio by continuously developing innovative products for the always growing IoT market in the future," said Holly Sun, company VP of operation, in a statement.

Founded in 2006, XMC is a 12-inch foundry focusing on R&D and manufacturing of NOR flash, CMOS image sensor chips and MCU.

 

TSMC Announces Intention to Build and Operate an Advanced Semiconductor Fab in the United States

Hsinchu, Taiwan, R.O.C., TSMC announced its intention to build and operate an advanced semiconductor fab in the United States with the mutual understanding and commitment to support from the U.S. federal government and the State of Arizona.

This facility, which will be built in Arizona, will utilize TSMC’s 5-nanometer technology for semiconductor wafer fabrication, have a 20,000 semiconductor wafer per month capacity, create over 1,600 high-tech professional jobs directly, and thousands of indirect jobs in the semiconductor ecosystem. Construction is planned to start in 2021 with production targeted to begin in 2024. TSMC’s total spending on this project, including capital expenditure, will be approximately US$12 billion from 2021 to 2029. This U.S. facility not only enables us to better support our customers and partners, it also gives us more opportunities to attract global talents. This project is of critical, strategic importance to a vibrant and competitive U.S. semiconductor ecosystem that enables leading U.S. companies to fabricate their cutting-edge semiconductor products within the United States and benefit from the proximity of a world-class semiconductor foundry and ecosystem.

TSMC welcomes continued strong partnership with the U.S. administration and the State of Arizona on this project. This project will require significant capital and technology investments from TSMC. The strong investment climate in the United States, and its talented workforce make this and future investments in the U.S. attractive to TSMC. U.S. adoption of forward-looking investment policies to enable a globally competitive environment for a leading edge semiconductor technology operation in the U.S. will be crucial to the success of this project. It will also give us the confidence this and other future investments by TSMC and its supply chain companies will be successful.

In the United States, TSMC currently operates a fab in Camas, Washington and design centers in both Austin, Texas and San Jose, California. The Arizona facility would be TSMC’s second manufacturing site in the United States.

 

TSMC to Build a Fab in the US to Diversify Electronic Device Design

TSMC will build a 5nm wafer fab in Arizona that will help in the industry's push to decentralize manufacturing from just Taiwan and China.

The outbreak of the COVID-19 pandemic has revealed flaws in supply chain aggregation and many companies are exploring how to diversify electronic device design from just two key locations in Taiwan and China into potentially regionally based manufacturing.

Taiwan Semiconductor Manufacturing Corp. (TSMC) is already on board with this plan after announcing its intention to build and operate an advanced semiconductor fab in Arizona. Intel is also in discussions with U.S. organizations to explore ways to strengthen domestic semiconductor manufacturing.

The TSMC facility, which would be TSMC’s second manufacturing site in the U.S., will use the company’s 5 nm technology for semiconductor wafer fabrication, producing 20,000 semiconductor wafers per month and creating more than 1,600 jobs directly and thousands of indirect jobs in the ecosystem. This facility will be one of only two of its kind in the world capable of producing this type of semiconductor wafer.

Construction of the Arizona fab is expected to begin in 2021 with production targeted to start in 2024. TSMC will invest $12 billion from 2021 to 2029 on the fab.

TSMC said the fab will not just help support U.S.-based customers and partners, it will also help to attract a different pool of talent globally. TSMC currently operates a fab in Camas, Washington, and design centers in Austin, Texas, and San Jose, California. However, the fab in Washington is an older factory and does not produce advanced chips. TSMC currently manufactures semiconductors for two of the largest chipmakers in the U.S., Apple and Qualcomm.

While TSMC was not impacted by the COVID-19 pandemic in terms of facility closures, factories in China experienced delays and suspension of manufacturing because of stay-at-home orders and social distancing. As a result, the electronics supply chain was thrown off, causing delays in shipments of components to OEMs. The automotive industry was particularly impacted, having to suspend operations for more than a month in some cases.

TSMC said the Arizona fab would be of strategic importance to a competitive U.S. semiconductor ecosystem for U.S. companies to fabricate next-generation semiconductor products. A spokesperson from TSMC told Electronics360 that the decision to build a fab in the U.S. was made prior to the events of COVID-19.

Intel may follow suit.

Meanwhile, Intel released a statement to Electronics360 that the company is currently in ongoing discussions with the Semiconductor Industry Association (SIA) and the U.S. government to explore how to “ensure continued U.S. semiconductor leadership” as well as “strengthen domestic sources for state-of-the-art microelectronics and related technology.”

Intel is the U.S.’s largest manufacturer of semiconductors and operates a commercial foundry that supplies a range of microelectronics for data center, internet of things, compute electronics and much more.

“Intel is well positioned to work with these stakeholders to operate a U.S.-owned commercial foundry and supply a broad range of secure microelectronics,” the Intel statement said.

National security is a big part of any diversification plans, according to analysts, and will likely be a key driver of any regional funding and implementation of regional manufacturing. Whole industries cannot falter because one country or one region gets hit with a pandemic, national emergency or natural disaster.

Secretary of State Mike Pompeo said the TSMC fab in the U.S. and the investment of $12 billion will bolster “U.S. national security at a time when China is trying to dominate cutting-edge tech and control critical industries.”

Beefing up manufacturing in the U.S. helps the country’s national security as it would not have to rely entirely on one region for its electronic components and electronic device design.

In a post-COVID-19 world, the U.S. could become less of a throwaway society and pay more for goods instead of just finding the cheapest path toward fulfillment. Such a change could switch electronic device design and manufacturing to a region where labor and the supply chain are more expensive while increasing national security and diversification in the market.

Analysts believe that in the future, electronic device manufacturing may move to a regionally based environment such as Eastern Europe for EU-centric companies, Mexico or the U.S. for North America and Indonesia for Australia.

 

TSMC Seeking US Subsidies for Arizona Fab Project

TSMC has disclosed intentions to build a 5nm wafer fab in Arizona. But the foundry house is seeking US government subsidies that it says are needed to run the US fab at costs on about similar levels of TSMC's Taiwan-based plants. Meanwhile, MediaTek is expected to see strong demand for its 5G smartphone chips from Chinese vendors in second-half 2020, as the handset market starts recovering. Apple's upcoming iPhones reportedly will start volume production in July, injecting momentum into the 5G phone market.

Government subsidies crucial for new TSMC fab establishment in US: TSMC is in talks with the US government about relevant subsidies for its new wafer fab in Arizona so that the foundry is able to implement the investment plan, said TSMC chairman Mark Liu at a press event right after the company's shareholders meeting on June 9.

MediaTek 5G chip shipments may top 80 million units in 2020: MediaTek is likely to ship more than 80 million mobile SoCs for 5G handsets in 2020 mainly to Chinese handset vendors, which may push up its global market share in the segment to at least 40% and serve as a major growth driver for the company, according to industry sources.

Apple 5G iPhones expected to begin volume production in July: Apple is expected to complete its second-phase engineering validation and testing (EVT 2) for its upcoming 5G iPhone series by the end of June, paving the way for volume production in July, according to industry sources,

 

New US Semi Fab: Reality or Illusion?

Official talks on construction and operation of a new TSMC semiconductor chip manufacturing fab the in U.S. is promising but riddled with political and technical intrigue.

Will the news of a new semiconductor fab on U.S. soil be a boost to the economy and technological stability or is it merely a fanciful political scheme? The news that has created so much discussion in the electronics space.

Recently, the Taiwan Semiconductor Manufacturing Company (TSMC) announced its intention to build and operate an advanced 5nm semiconductor fab in the U.S. state of Arizona. TSMC, headquartered in Taiwan, is the largest chip manufacturer in the world. The company currently operates a fab in Camas, Washington and design centers in both Austin, Texas and San Jose, California. The Arizona facility would be TSMC’s second manufacturing site in the United States.

The new manufacturing plant would be supported with funds from Arizona and the U.S. government. The fab will have a 20,000 wafer-per-month capacity, create over 1,600 jobs directly and thousands more indirectly, explained the company in a press statement.

This by TSMC is welcomed in the U.S. but not without controversy. Shortly after the announcement of the new fab, the U.S. Department of Commerce announced new restrictions on TSMC’s second-largest customer, HiSilicon of China – which is fully owned by Huawei. Some industry experts feel that the two events are related to the issue of U.S. export control.

The political side of the TSMC fab announcement begins to emerge. Huawei, already part of the US trade war with China, was recently placed under new and more stringent export control. On May 19, the Commerce Department issued new rules to more fully close off Huawei's access to the semiconductor chips it needs to build cell phones and 5G infrastructure. This could conceivably block China's big telecommunications company from entering the much desired global 5G mobile network space.

According to the Commerce Department’s press release, the new rules ban other chipmakers — mostly based in South Korea and Taiwan — from using U.S. machines and software to manufacture semiconductors for China’s Huawei. The new restrictions remove a loophole that had allowed semiconductor makers to continue to sell components and designs to Huawei as long as they were made outside the U.S.

South Korea is included in this ban as the country’s leading chip fab – Samsung – has recently put $8 billion into building a new logic fab at Pyeongtaek in South Korea and another $8 billion unto expanding its memory fab at Xi’an in China. The Pyeongtaek fab is due to run first silicon next year using Samsung’s 5nm EUV process.

The reaction from the semiconductor industry has been generally good but mixed.

Some point out that a better site for the TSMC fab would be in New York state, where Global Foundries (after acquisitions from IBM) maintain several chip foundries. But New York is a Democrat-controlled state while Arizona state is controlled by the Republicans. The current White House administration is also Republican based.

However, one counterpoint to this argument is that Intel already owns a large chip fab in Chandler, Arizona. Further, Intel has been a long-time partner with TSMC, sending their business to the Taiwanese fab when Intel was running at full capacity and needed extra chip making facilities. Intel might benefit from a U.S.-owned commercial foundry in Arizona, such as the proposed TSMC facility.

Another benefit for Intel might be that Arizona and the U.S. government will offer business incentives to TSMC and their vendors (like Intel and others) to help offset construction costs and higher operational cost in the U.S.

Regardless of the potential political or economic motivations, TSMC is unlikely to complain with either location as the company hopes to appease President Trump who has been very unhappy with their business support for Chinese semiconductor companies like Huawei. TSMC would undoubtedly probably prefer to be on the president’s good side to lessen further complications.

McIlvaine Company

Northfield, IL 60093-2743

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