SEMICONDUCTOR INDUSTRY

UPDATE

 October 2017

 McIlvaine Company

 

TABLE OF CONTENTS

Samsung Electronics to Invest in Manufacturing Facilities in Xi’an
Visionox Finishes Construction of 6-Gen AMOLED Fab in Hebei
IQE to Open State-Of-The-Art Semiconductor Factory
TSMC Aims to Build World’s First 3-nm Fab
Toshiba Memory Invests in Fab 6 at Yokkaichi
Brolis to Start Silicon Photonics R&D in Belgium
AIM Photonics Wafer Hub Opening Next Year

______________________________________________________________________________________________________________________________________________________________________________________________________

Samsung Electronics to Invest in Manufacturing Facilities in Xi’an

Samsung Electronics is going to invest $6.97 billion (7.8 trillion KRW) into its manufacturing facilities in Xi’an, China and is going to extend its new NAND flash memory semiconductor manufacturing facilities.

Samsung Electronics publicly announced that it is going to invest $7 billion over three years period into constructing secondary line at its new NAND flash manufacturing facilities located in Xi’an, China. Samsung Electronics’ management committee approved investment of $2.3 billion out of $7 billion on this day. $7 billion is equivalent to amount of investment made into primary line. Primary line is currently on full operation and its production capacity is about 100,000 wafers per month based on investment into wafers.

“We are going to make investments to extend our manufacturing facilities in Xi’an in order to respond to increase in number of demands for NAND flash memories.” said Samsung Electronics.

Industries are deciding that Samsung Electronics’ plan for this investment was already made before. It is heard that Samsung Electronics has been discussing with Chinese Government regarding methods and timing for additional investments since end of last year, which is immediately after Samsung Electronics fully operating the primary line. Even when Samsung Electronics announced in this past July that it is going to invest additional $19.7 billion (21 trillion KRW) into its facilities in Pyeongtaek until 2021, it announced that it was mediating on investment methods, amount of investments, and timing for its manufacturing facilities in Xi’an.

“Although department heads that are at the level of a president and are in charge of Samsung Electronics’ memory business have rights to make an arbitrary decision on investments worth about $447 million (500 billion KRW), they need to receive pre-approvals for investments that worth at least $1 billion.” said a representative who is familiar with Samsung Electronics’ situations. “There is a tendency that Samsung Electronics’ announcement on its investments in manufacturing facilities in Xi’an seems delayed than initial predictions made by industries.”

“Because NAND flash memory is currently at an extreme short supply, extensions are necessary.” said a different representative. “It must had been hard for Samsung Electronics to continue to delay its promise with Chinese Government regarding investments.”

On this same day, Samsung Electronics public announced that some personnel of Samsung Electronics was given a guilty verdict from ruling of the first trial for an issue that was prosecuted by an individual special prosecutor, who was appointed in order to investigate monopolistic government scandal led by civilians such as Choi Soon-sil. These personnel includes Vice-Chairman Lee Jae-yong, former Vice-Chairman Choi Ji-sung, former President Jang Choong-ki, former President Park Sang-jin, and former Executive Director Hwang Sung-soo. Actual confirmed amount is $7.23 million (8.09095 billion KRW).

 

Visionox Finishes Construction of 6-Gen AMOLED Fab in Hebei

Visionox has completed the construction of the building for its 6-Gen AMOLED fab in Hebei province, China. The company will start moving in and installing the production equipment in the beginning of 2018.

Visionox's 6-Gen fab will have a monthly capacity of 30,000 substrates, and will be mainly used to produce flexible AMOLEDs. Production will begin in mid-2018. This fab will cost around $4.5 billion.

Visionox has started mass producing AMOLED panels in June 2015 in the company's Gen-5.5 AMOLED line in Kunshan. Visionox produces glass-based OLEDs for smart phones and wearables - and its displays (both PMOLED and AMOLED) are available on the OLED marketplace.

 

IQE to Open State-Of-The-Art Semiconductor Factory

A TECH giant is to open up a new state-of-the-art manufacturing facility at Newport’s former LG site.

IQE, which is based in St. Mellons, has announced it is to move into the vacant site in Coedkernew as part of the Cardiff Capital Region City Deal.

The site at Imperial Park was sold by the Welsh Government to the ten councils involved in the deal, including Newport, Torfaen, Monmouthshire, Blaenau Gwent and Caerphilly, for a £38 million makeover.

And now a new compound semiconductor wafer foundry is to be set up at the site as part of the Welsh Government’s commitment to create the world’s first ‘semiconductor cluster’.

The Welsh Government has said the cluster could attract £375 million of private sector investment into the area, while creating up to 2,000 highly-skilled jobs and hundreds more in the supply chain.

Announcing the news, Wales’ economy secretary Ken Skates said: “It is hugely encouraging that Welsh Government’s initial £12 million investment in developing the cluster back in 2015 has been the catalyst for today’s announcement that IQE plans to expand into the City Deal’s new facilities.

“Not only is it extremely exciting news for the Welsh economy, securing additional jobs and investment, but it further cements Wales as a world leader in this state of the art technology.

“With the world’s first compound semiconductor cluster located here in south east Wales, we are punching well above our weight in developing technology which not only plays an increasingly vital role in the way we live our lives today but will drive innovation which will shape the world we live in tomorrow.”

Compound semiconductors used in circuits offer lower power consumption and higher operating speeds than traditional silicon-based material.

IQE chief executive Dr. Drew Nelson said: “Compound semiconductors are rapidly defining 21 century technologies and Wales is uniquely positioned to be center stage of this global, high-tech industry sector.

“This dedicated compound semiconductor facility between Cardiff and Newport will act as a key component of the burgeoning cluster that is already cementing Wales’ reputation for technology leadership.”

He added the project was “a shining example of what can be achieved through collaboration”.

“The Welsh and UK governments, along with the ten councils that form the Cardiff Capital Region, have worked closely with academic institutes and industry to build an innovation infrastructure that will support and nurture the region as a true global player in new and emerging technologies,” he said.

“The facility will become the base for a number of compound semiconductor related activities, including IQE, where we expect to rapidly expand our production capacity to meet increasing demand for our technology.”

The former LG site was intended to be the largest-ever investment in Wales when it was announced by then-prime minister John Major in 1996. But the promised millions of pounds in investment and thousands of jobs never materialized.

 

TSMC Aims to Build World’s First 3-nm Fab

Taiwan Semiconductor Manufacturing Co. (TSMC) will build the world’s first 3-nm fab in the Tainan Science Park in southern Taiwan, where the company does the bulk of its manufacturing.

The announcement lays to rest speculation that the company might build its next chip facility in the U.S., attracted by incentives offered by the administration of President Donald Trump to bring more manufacturing to America.

About a year ago, TSMC said it planned to build its next fab at the 5-nm to 3-nm technology node as early as 2022. The more recent one-paragraph announcement from TSMC on Sept. 29 didn’t provide a timeframe for the opening of the 3-nm fab.

“TSMC recognizes and is grateful for the (Taiwan) government’s clear commitments to resolve any issues, including land, water, electricity and environmental protection,” the statement said.

TSMC previously estimated it would need 50 to 80 hectares (123 to 198 acres) of land for an investment worth about NT$500 billion ($15.7 billion). The company’s earlier 2022 timeframe for the fab takes into account potentially unanticipated delays in construction. Some of TSMC’s recent projects in Taiwan have been set back by as much as a year by public hearings on environmental impact.

TSMC has also faced shortages of water and power in Taiwan, where the company does most of its production.

TSMC, Samsung and Intel have been in a tight race to lead process technology development and grab profits from fabless customers such as Apple and Qualcomm.

This year, the leading-edge pure-play foundry market in sub-40-nm nodes is expected to surge by a hefty $3.3 billion.  Almost all of the pure-play foundry growth is forecast to come from leading-edge production in 2017, and most of the foundry profits will also come from the finer feature sizes, the report said.

Earlier this year, TSMC logged its first revenue from 10nm products, trailing Samsung, its main rival in the foundry business, by nearly four months.

TSMC said its 7-nm yield is ahead of schedule and it expects a fast ramp in 2018. The company plans to insert several extreme ultraviolet (EUV) layers at 7 nm, but declined to provide details. The company plans to offer a 7-nm plus node that it expects will allow customers easy migration from 7 nm.

TSMC has also said its 5-nm roadmap is on track for a launch in the first quarter of 2019.

 

Toshiba Memory Invests in Fab 6 at Yokkaichi

Toshiba Corporation announced that its board of directors has approved a further investment by Toshiba Memory Corporation (TMC), a wholly-owned subsidiary that manufactures Flash memory, in manufacturing equipment for the Fab 6 clean room under construction at Yokkaichi Operations. TMC will invest approximately 110 billion yen as a second investment in Fab 6 for the installation of additional manufacturing equipment in the Phase-1 cleanroom.

Production at Fab 6 will be entirely devoted to BiCS FLASH, Toshiba’s innovative 3D Flash memory. As Toshiba announced in its August 3, 2017 release “Update on Toshiba Memory Corporation’s Investment in Production Equipment for Fab 6 at Yokkaichi Operations”, TMC has previously invested approximately 195 billion yen in Fab 6 as its first investment covering the installation of manufacturing equipment in the Phase-1 cleanroom and the construction of the Phase-2 cleanroom.

Demand for TMC’s next generation 3D Flash memory devices is expected to increase significantly due to growing demand for enterprise SSDs in datacenters, SSDs for PCs, and memory for smart phones; TMC expects this strong market growth to continue in 2018. TMC’s investment timing will position it to capture this growth and expand its business.

The investment in Fab 6 will enable TMC to install manufacturing equipment for 96-layer 3D Flash memories, including deposition and etching equipment.

There is no change in the FY2017 Financial Forecast announced on Aug 10, 2017, as the impact of the additional investment will be realized after FY2018. However, the FY2017 investment plan for Toshiba Corporation Storage & Devices Solutions Segment will be revised from 330 billion yen, as announced on August 10, to 400 billion yen by accelerating a part of the investment previously planned for FY2018. This will be used with the remaining 40 billion yen in the FY2017 investment plan, bringing this second investment to 110 billion yen. As announced on March 17, 2016 announcement “Notice of Construction of New Semiconductor Fabrication Facility,” Toshiba decided on a construction and equipment investment plan for the new fabrication facility, with an estimated cost of approximately 360 billion yen from FY2016 to FY2018. The company will update its investments plans to reflect any subsequent changes.

TMC has recently asked SanDisk, its collaborator in three joint ventures for investment in manufacturing equipment at TMC’s Yokkaichi Operations, whether it intends to jointly participate in this second investment for the Phase-1 cleanroom in the Fab 6 facility.

 

Brolis to Start Silicon Photonics R&D in Belgium

Brolis Semiconductors, based in Lithuania, has announced a new R&D division - Brolis Semiconductors BVBA in Ghent, Belgium - that will focus on the design and development of novel cutting-edge integrated photonic systems. These will combine Brolis' proprietary III-V technology of long-wave infrared light sources and CMOS-compatible photonic integrated circuit (PIC) technology.

Special emphasis will be directed towards development of a new OEM GaSb/Silicon-on-insulator system-on-a-chip laser sensor technology for sensing applications in the 1.5 - 3.5 micron spectral range and beyond for healthcare and industrial markets.

 

AIM Photonics Wafer Hub Opening Next Year

AIM (American Institute for Manufacturing) Photonics says that production of photonic integrated circuits (PICs) at its wafer facility in Rochester, New York, will begin in mid-2018.

The 30,000 square-foot test, assembly and packaging (TAP) center will begin in two stages. Laboratory and cleanroom space will start up in the Q1 2018, with tool installation scheduled for Q2.

The hub is awaiting delivery of nearly $40 million worth of processing, test, and metrology tools that are said to be in the pipeline, while new offices at the Rochester site are set to open next month.

The American Institute for Manufacturing Integrated Photonics initiative is a $600 million-plus public-private venture backed by the US Department of Defense and New York state. The state has committed $250 million, of which $120 million has been allocated, officials said.

McIlvaine Company

Northfield, IL 60093-2743

Tel:  847-784-0012; Fax:  847-784-0061

E-mail:  editor@mcilvainecompany.com

Web site:  www.mcilvainecompany.com