SEMICONDUCTOR INDUSTRY
UPDATE
October 2015
McIlvaine Company
TABLE OF
CONTENTS
Intel
Reveals Plan to Build 3D NAND in China
Infineon
Sets Up Second Factory in China
AMD and
Nantong Fujitsu Microelectronics have JV
China
Investment Holding Firm Buys Swedish MEMS Foundry
Intel Corp. has announced its plan to shell out up to $5.5
billion to manufacture 3D NAND flash for its solid state drives (SSDs). The
company said the first production of 3D NAND at the fab, located in the
Northeast China city of Dalian, is forecast to start in 2H16.
In March, Intel and partner Micron Technology Inc. announced
the availability of jointly developed 3D NAND, billed as the world's highest
density flash memory. 3D NAND stacks layers of data storage cells vertically to
create storage devices with higher capacity than competing NAND technologies.
The devices were presumably going to be built in Micron fabs.
China is widely believed to be pushing hard to establish
memory chip manufacturing within the country. In July, a Chinese-government
backed investment firm bid $23 billion to acquire Micron. The proposal has
reportedly since been scrapped because it was considered unlikely to win the
approval of U.S. regulators.
It is not known whether Intel is receiving government
financial support to help fund the transition to 3D NAND production at the
Dalian fab. A spokesman for Intel declined to comment. "Unfortunately, we do not
disclose the details of our investment agreements with governmental
authorities," the spokesman said.
Rob Crooke, GM of Intel's non-volatile memory group, said in a
memo that Intel's collaboration with the Dalian government "has been and
continues to be an excellent partnership."
Joseph Unsworth, research VP for semiconductors at market
research firm Gartner Inc., said Intel's decision to convert the Dalian fab from
logic to 3D NAND flash manufacturing would allow Intel to ramp the jointly
developed technology at its own pace. "Ultimately, Intel remaining in
non-volatile memory manufacturing serves its goal to fuel its enterprise SSD
business and continue to reduce the storage bottleneck within data centers,"
Unsworth noted.
Intel's Dalian fab has been in production since 2010. It has
to date been used to build 65nm logic chips.
In the memo, Crooke said Intel's SSD sales posted double digit
YoY increases in every quarter this year. Crooke said Intel has a long-term plan
for 3D NAND manufacturing at the Dalian fab and "may invest up to $5.5 billion
over the coming years to transition this site to support leading-edge
non-volatile memory production."
Crooke added that the expansion is part Intel's global
multi-source supply strategy.
Infineon Technologies plans to get closer to its Asian
customers as it invests $300 million in its second factory in China, seemingly
unconcerned about the country's slowing growth.
Some of the German chipmaker's Asian customers include LG
Electronics and Samsung Electronics, according to Bloomberg.
Engaging an area of 387,360 sq. ft. (36,000m2), the new
facility will rise in Wuxi, near Shanghai, at the end of 2016. It is expected to
generate 2,500 jobs upon ramp-up of all the production lines. One-fifth of
Infineon's sales last year came from China.
"Infineon's new factory will foster further expansion in
China, building on the experience of two decades in the country," said Dr.
Reinhard Ploss, CEO of Infineon. "It highlights Infineon's confidence in the
continuous opportunities of the Chinese market as well as our commitment to
substantial investment in China and our determination to support the 'In China,
For China' strategy."
Infineon entered the Chinese market in 1995 and currently
employs more than 1,800 employees in the country, manufacturing chips in
applications such as industrial, automotive, power management and security card.
The new factory will further give play to Infineon's unique
expertise in smart factory to provide demonstration and consulting services for
local partners such as manufacturers and integrators of production systems, thus
supporting the transformation of the local manufacturing industry towards smart
production, Infineon said in a statement.
Infineon also focuses on the Internet of Things (IoT), which
is identified as a catalyst for economic growth in China and around the world.
Known as the "IoT pilot city of China," Wuxi has unique advantages in
IoT-related research and applications.
Infineon has established and is maintaining a long-term
partnership with the Wuxi-based Internet of Things Research and Development
Centre of the Chinese Academy of Sciences, and provides one of the 10 IoT
reference cases in the city with its IoT-enabled facility.
The new factory will leverage the company's proven expertise
in sensing, security, power and micro-control, thus enhancing the connection
between IoT and manufacturing.
According to research firm Sanford C. Bernstein, China
consumes more than half of semiconductors produced each year. In 2013, it spent
more money on chip imports than on oil.
Apart from Wuxi, Infineon also has a manufacturing site
located in Beijing.
AMD and Nantong Fujitsu Microelectronics Co., Ltd announced
the signing of a definitive agreement to create a joint venture combining AMD's
high-volume assembly, test, mark, and pack (ATMP) facilities and experienced
workforce in Penang, Malaysia and Suzhou, China with NFME's established
outsourced semiconductor assembly and test (OSAT) expertise. Upon close, the new
business will leverage the capabilities of 5 facilities and approximately 5,800
employees to offer differentiated ATMP capabilities and scale to service a broad
range of customers. The transaction is expected to close in the first half of
2016, pending successful completion of regulatory approvals.
"We continue our strategic transformation by creating a joint
venture combining AMD's high-volume assembly, test and packaging facilities and
our experienced workforce with NFME's expertise in outsourced semiconductor
assembly and testing," said AMD Senior Vice President, Chief Financial Officer
and Treasurer Devinder Kumar. "NFME is an ideal partner with the vision and
business plan to successfully lead the joint venture upon the close of the
transaction. We continue to sharpen the focus of our ongoing investments on
designing differentiated, high performance technologies and products that can
drive long term profitable growth. The formation of this JV further strengthens
our balance sheet with significant asset monetization."
Shi Lei, the general manager of NFME, said, "AMD has
world-class advanced assembly and testing facilities and a rich history of
high-volume production. AMD's technology and expertise is very complementary to
our current capabilities. The newly-formed JV will improve NFME's R&D capability
and enhance our corporate reputation worldwide. The JV will also strengthen our
opportunities to further move into international markets and secure additional
customers as a part of our plans to become one of the world's leading assembly
and testing companies."
The joint venture marks another step in AMD's strategic plan
to sharpen its focus on building great products while enhancing the company's
supply chain operations in the long run by providing additional scale and
strengthening its balance sheet through a cash infusion and reduced capital
expenditures aligned with a fabless business model.
The joint venture is well positioned to take advantage of the
increasing demand for semiconductor assembly and test services (SATS). According
to Gartner Research, the SATS market revenue is expected to be $27.4 billion for
2015, with growth of 1.1 percent. The 2014 through 2019 CAGR for the market is
forecast to be 4.6 percent, leading to approximately $34 billion in total
estimated market revenue by 2019(1).
Key highlights of the definitive agreement include:
AMD will contribute to the joint venture:
ATMP facilities in Penang,
Malaysia and Suzhou, China
Approximately 1,700 employees
-- including the site leadership teams which
will continue to provide management and
oversight
NFME will purchase an 85 percent share of
AMD's Penang and Suzhou operations, and serve as controlling
partner for the new combined business.
As consideration for the transaction, at close
AMD expects to receive approximately $371 million from NFME,
record cash of $320 million, net of expenses, and retain 15
percent ownership of its Penang and Suzhou operations.
Post close, AMD expects the transaction to be
cost neutral with significantly reduced AMD capital
expenditures.
There are no planned workforce reductions at
AMD's Penang or Suzhou facilities in conjunction with the
creation of the joint venture.
GAE
Ltd, an investment holding company based in Hong Kong, has acquired Silex
Microsystems AB (Jarfalla, Sweden), a pure-play
MEMS
foundry. It has also begun the construction of a wafer fab in Beijing to expand
the company's production capacity.
GAE has been
created to invest in the semiconductor industry and it acquired 98 per cent of
the shares in Silex on July 13, 2015 when former shareholders CapMan, Priveq,
Northzone and Startupfactory, agreed to sell all of their holdings in the
company.
The amount
paid by GAE was not disclosed. Some time ago market research firm Yole
Development estimated that Silex had $34 million of sales in 2012.
Silex founder
and CEO, Edvard Kalvesten retains two per cent of the shares in the company and
continues his role as CEO and board member of Silex. No changes have been made
to the organizational structure or business operations of Silex and all members
of Silex executive management team remain in their respective functions after
the transaction.
Tomas Bauer,
SVP of sales and business development at Silex, told the European MEMS Summit
that the Beijing wafer fab shell is complete and that first wafers are expected
out in mid-2017.
Bauer did not
indicate how much is being spent in Beijing on Silex's next fab or what the
manufacturing capacity will be on completion. He said that the company would use
the same equipment set it has deployed in the recent investment in Jarfalla.
Silex has 6in
and 200mm wafer fabs in Jarfalla and has just finished spending $12 million on
upgrading in Sweden. He quoted the production capacity as 400k litho layers per
year on 6in wafers and that one million litho layers could be characterized per
year on 200mm wafers.
Among Silex's
strengths are experience built up with its own forms of through-silicon via (TSV)
that it calls Silvia and Metvia depending on whether the conductor is silicon or
metal. Silex is also introducing the use of lead-zirconate titanate as
piezoelectric material for novel applications such as energy harvesting.
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