SEMICONDUCTOR INDUSTRY
UPDATE
June 2015
McIlvaine Company
TABLE OF
CONTENTS
InVisage
Expands with New Taiwan Factory
TI's
Sugar Land, Texas Facility Awarded LEED® Gold Certification
Samsung
to put 10nm Chips into Mass Production by End of 2016
Transphorm and ON Semiconductor Start of Production of GaN Power Devices
InVisage Technologies Inc., the leading developer of quantum
dot camera sensors, opened its first high-volume, fully automated QuantumFilm
sensor manufacturing facility in Hsinchu Science Park, Taiwan.
As part of the opening ceremony in Taiwan, InVisage executives
joined representatives from Taiwan Semiconductor Manufacturing Company, Ltd.
(TSMC), Hsinchu Science Park, and additional supply chain partners to unveil the
new facility with a formal ribbon cutting. A factory tour for guests followed.
The new factory, named QFAB3, brings next-generation nanoscale manufacturing to
Taiwan as InVisage prepares to introduce QuantumFilm technology later this year.
QuantumFilm is an extremely light-sensitive layer of quantum
dots that replaces the conventional silicon photodiode in digital camera sensors
and provides improved dynamic range, greater performance in low light, and
global shutter capabilities. More details are preserved in both bright and dark
areas, and fast motion can be captured with less distortion. The material is
customizable to allow for dynamic adjustment of sensitivity and resolution, and
can be optimized for better performance at wavelengths ranging from visible to
infrared.
“We chose to establish our high-volume manufacturing in Taiwan
because of the vitality of the semiconductor ecosystem here, and in particular
because of our partnership with TSMC,” said InVisage’s CEO, Jess Lee. TSMC is
the world's largest dedicated independent semiconductor foundry, located in
close proximity to QFAB3.
Lee added, “With our new facility and staff, we are able to
source and install custom, state-of-the-art fabrication equipment and are now
well positioned to ramp up QuantumFilm production.”
The manufacturing facility features unprecedented sub-5
nanometer process geometry within an ISO Class 10 cleanroom. It is designed to
support a wide range of products, from mobile phones to high-end cameras as well
as drones and other IoT devices that require high performance cameras.
InVisage’s use of quantum dots eliminates the need for finely
patterned lithography to achieve high performance and sub 5-nm scale. This has a
multiplier effect in terms of product performance, value, and output. As a
result, InVisage’s new facility is compact and more efficient than facilities
manufacturing competing technologies.
Product wafers are first manufactured by nearby TSMC and then
transferred to InVisage’s facility for QuantumFilm deposition. The deposition
itself is performed by a single, custom tool that combines spin-coating and CVD
deposition technologies into one machine for the first time. This combination
allows the deposition process to be both modular and fully automated. This is
the first of many facilities to come as InVisage increases its capacity and
QuantumFilm technology becomes the new standard for cameras.
Texas Instruments (TI) Incorporated announced the U.S. Green
Building Council (USGBC) has awarded a Leadership in Energy and Environmental
Design (LEED) Gold certification to TI's new design center in Sugar Land, Texas,
near Houston. The award distinguishes the site as Sugar Land's largest
LEED-certified facility. TI's design center is also the first building in the
city to achieve Gold certification under LEED version 3.
"The LEED Gold certification is a validation of TI's
commitment to environmental stewardship and to the health of the communities
where it operates," said David Thomas, vice president of worldwide facilities.
"The Sugar Land facility was designed from the ground up to provide a great
place to work while minimizing environmental impact."
Some of the site's sustainable design and construction
features, which helped win the award, include:
Sustainable Sites:
The site uses a highly reflective roof and
pavement to reduce urban heat buildup
Exterior lighting is LED and dark sky
compliant to reduce energy use and light pollution
Alternative transportation is accommodated
with bicycle parking and showers and electric vehicle (EV)
charging stations
Water Efficiency:
Native and adapted landscaping to reduce
irrigation requirements
Efficient indoor plumbing fixtures and
irrigation system to reduce water consumption
Energy and Atmosphere:
The building shell and systems are designed
for efficiency to reduce energy use
Refrigerants and fire suppression systems
minimize the use of ozone depleting substances
Materials and Resources:
More than 27 percent of the materials in the
building were made from recycled content, and 50 percent of all
construction materials were locally produced
More than 91 percent of the construction waste
was diverted from the landfill through reuse or recycling
Indoor Environmental Quality:
Low-emitting materials such as paints,
adhesives, sealants and carpet were used to minimize off-gassing
and provide for better indoor air quality
Indoors, natural day lighting is used where
possible, and efficient lights with sensors and controls meet
additional lighting needs efficiently
TI began using LEED rating systems to guide continuing
improvements for construction and sustainability in the early 2000s and now
operates over two million square feet of LEED-certified buildings around the
world. In addition to the Sugar Land site, TI's LEED-certified buildings
include:
The Richardson, Texas wafer fabrication plant
(RFAB), the world's first LEED-certified semiconductor
manufacturing facility. RFAB received the LEED-New Construction
(NC) Gold certification in 2004.
Phase V of the Baguio, Philippines
assembly/test facility, the first LEED-certified building in the
Philippines. It received LEED-NC Silver in 2009.
The Clark assembly/test facility in Pampanga,
Philippines, the first facility in the Philippines to be awarded
LEED-NC Gold, which it received in 2010.
Santa Clara, California Building A, awarded
LEED-CI (Commercial Interiors) Gold certification in 2012.
Developed by USGBC, LEED provides building owners and
operators a concise framework for identifying and implementing practical and
measurable green building design, construction, operations and maintenance
solutions.
The newly constructed 163,000 square foot facility is located
directly across from the University of Houston-Sugar Land Campus. TI has had a
presence in the Houston area for more than 50 years.
Samsung Semiconductor announced that it will have 10-nanometer
FinFET chips in volume production by the end of next year.
At an event in San Francisco, the Samsung Electronics
subsidiary exhibited a 12-inch wafer with what it said were 10nm FinFET
semiconductors. Over the next 18 months, Samsung will provide process design
kits and multi-die wafers for the 10nm FinFET chips.
Samsung Semiconductor is also ramping up volume production of
14nm FinFET chips at its S1 wafer fabrication facility in South Korea and its S2
fab in Austin, Texas, while preparing the S3 fab in South Korea for 14nm FinFET
volume production. In addition, GlobalFoundries will implement the Samsung 14nm
FinFET process at its chip-making facilities in New York State.
“We are in business for 14-nanometer FinFET,” said Hong Hao,
senior vice president for Samsung’s foundry business. “We have brought broad
competition back into the foundry business.”
Samsung Foundry has closely matched Taiwan Semiconductor
Manufacturing in providing 14nm and now 10nm chips.
Hao said Samsung will support “a broad range of applications”
with chips coming out of its foundry fablines – consumer electronics, mobile
devices, computing, networking, and data center infrastructure. He also noted
that Samsung is offering a 28nm fully-depleted silicon-on-insulator process,
licensed from STMicroelectronics.
Samsung Semiconductor executives made brief presentations on
other product areas for the chipmaker, and also reported on progress in
constructing the company’s new facility in northern San Jose, Calif., which will
be occupied this summer
Transphorm Inc. announced at APEC 2015, in partnership with ON
Semiconductor, the introduction of two co-branded 600V gallium nitride (GaN)
cascode transistors and a 240W reference design that utilizes them. This
introduction builds on the previously announced partnership between Transphorm
Inc., Transphorm Japan Inc., and ON Semiconductor to bring GaN-based power
solutions to market. With typical on-resistances of 150 and 290 mOhms, the two
new GaN products, TPH3202PS (ON Semi equivalent: NTP8G202N) and TPH3206PS (ON
Semi equivalent: NTP8G206N), are offered in an optimized TO-220 package for easy
integration with customers’ existing circuit board manufacturing capabilities.
“At last year’s APEC 2014, the Transphorm booth displayed
evaluation boards using our 600V TO-220 HEMTs. At this year’s show we’re excited
to announce complete GaN-specific reference designs with ON Semiconductor,” said
Primit Parikh, President and Co-Founder of Transphorm. “We have consistently
demonstrated, since 2011, that our JEDEC-qualified 600V GaN products enable more
efficient, compact and low-cost solutions than traditional silicon devices. With
our partner, ON Semiconductor, we are providing complete reference design
platforms and tools that enable designers to take advantage of GaN’s benefits
while greatly accelerating their design cycles and reduce time to market.”
The two-stage evaluation board NCP1397GANGEVB (Transphorm
equivalent: TDPS250E2D2) is offered as a complete reference design so that
customers can implement GaN cascode transistors in their power designs. The
evaluation board is representative of a production power supply that has been
re-designed for smaller size and higher performance systems, and it highlights
the capability and potential of GaN transistors in this power range. The boost
stage delivers 98% efficiency and utilizes the NCP1654 power factor correction
controller. The LLC DC-DC stage uses the NCP1397 resonant mode controller to
offer a 97% full load efficiency. This performance is achieved while running at
200+ kHz and – impressively – is also able to meet EN55022 Class B EMC
performance. Full documentation is available at the Transphorm and ON
Semiconductor websites.
The Transphorm GaN HEMT devices are in mass production at the
Fujitsu Semiconductor group’s CMOS-compatible, 150mm wafer fab in Aizu-Wakamatsu,
Fukushima, Japan. The large-scale, automotive-qualified facility, which is
providing exclusive GaN foundry services for Transphorm and its partners, will
allow dramatic expansion of Transphorm’s GaN power device business to meet the
growing customer demand.
McIlvaine Company
Northfield, IL 60093-2743
Tel:
847-784-0012; Fax:
847-784-0061
E-mail:
editor@mcilvainecompany.com
Web site:
www.mcilvainecompany.com