PHARMACEUTICAL & BIOTECHNOLOGY
INDUSTRY UPDATE
TABLE OF CONTENTS
Celgene to Open Biopharma Incubator in New Jersey
New York Sketches Out $500M Plan to Build a Biotech
Hub
Cold Spring Harbor Laboratory Center for
Therapeutics Research, New York
Boehringer Ingelheim’s Fremont Manufacturing
Facility Expansion, California
Fresenius Kabi’s Pharmaceutical Manufacturing Facility
Expansion, Wilson, NC
Cleanroom Class to Teach Proper Drug Manufacturing
Avista Expands Drug Product cGMP Manufacturing at
Colorado Site
Juno Therapeutics Headquarters and R&D
Facility, Washington
SSM Health Saint Louis University Hospital and Ambulatory Care Center, St. Louis, MO
Robert M. & Joyce S. Graham Science
Center, Snow College, Ephraim, Utah
Jacobs School of Medicine and Biomedical Sciences, University at Buffalo, Buffalo, NY
‘Healing Oasis’ Will Provide Healthcare Services to Veterans
Pfizer CentreOne Expands
Fill-Finish Services to its Kalamazoo Facility
EVIO Acquires Licensed
California Cannabis Testing Laboratory
Biomedical Sciences Partnership Building, Phoenix, Arizona
SCA Pharmaceuticals’ New
Manufacturing Facility, Windsor, Connecticut, US
MilliporeSigma
Officially Opened Life Science Hub in Massachusetts
Athenex Hires German Engineering Firm to Build Manufacturing Facility
New Aseptic Fill/Finish CMO
Launches Operations
Hangzhou Just Biotherapeutics
Opens R&D Center, GMP Manufacturing Facility
University Of Copenhagen’s New
Research Building
Hermes Pharma Obtains GMP
Certification from Russian Authorities
Cellular Biomedicine Group
Adopts GE Healthcare Technology
UK To Offer Funding For New
Medicine Manufacturing Centers
Biomedicum Research Laboratory,
Karolinska Institute
Mérieux Nutrisciences Has
Entered the Colombian Market
WFS Opens Pharma Facility in
Copenhagen
EMA Approves mAb Production at
Samsung BioLogics Facility
SGS Adds GMP DNA Sequencing
Capabilities at Glasgow Facility
Novo Nordisk Expands Insulin
Manufacturing Facility in India
Lilly to Grow
its Biomanufacturing in 2018
Merck Kgaa to Transfer Tech for
Vaccine Manufacturing Site in Ghana
Central Institute for
Translational Cancer Research (TranslaTUM), Technical University of Munich
CDMO Pfizer CentreOne Expands
Contract Manufacturing to Nagoya, Japan
Sterile Services Department
Opens at West Suffolk Hospital, UK
EMA to Relocate to New HQ in
Amsterdam in Wake of Brexit
Meissner Expands Aseptic
Fill/Finish Range
Expansions in Cell Culture
Facility Offerings
Sartorius Cell Culture
Technology Center, Germany
Science Research and Innovation
Facility, University of Windsor
Wasdell Group’s New
Pharmaceutical Packaging Facility, Dundalk
Biolab’s Research and
Development Centre, Mississauga
The Francis Crick Institute,
London
United BioPharma Selects GE
Healthcare’s FlexFactory
Wuxi Griffin – A New Aseptic
Fill Contract Manufacturer in China
Polish GMP Inspections at API
Plant Finished With Positive Results
Abzena Consolidating UK and West
Coast US Operations
Pharma Technology Headquarters,
Nivelles, Belgium
Lonza Emphasizes New Track and
Trace Capabilities at Scotland Facility
CureVac GMP IV Production
Facility, Tubingen
Clariant Broke Ground for Its
New Plant in India
Boehringer-Ingelheim to Make
First Mab from New Shanghai Plant
Telstar Completes Design,
Manufacture and Validation of 13 Isolators for Ipsen Biopham
Celltrion to Ramp up Biosimilar
Program with New Production Plant
Eisai Ups Capacity for Pills and
Ppis in China
Malaysian Entrepreneurs to Build Sri Lanka's First Pharma Industrial Zone
Celgene to Open Biopharma Incubator in New Jersey
Celgene has unveiled plans to open the Thomas O. Daniel Research Incubator and
Collaboration Center, offering entrepreneurs state-of-the-art lab space,
resources and support to scientists and companies with potentially
transformational approaches to accelerate medical discoveries and innovations.
The facility houses 16,000 sq. ft. of shared and fully equipped lab facilities
located on the Celgene Summit West Research campus in Summit, NJ, to create an
environment that can help medical innovators accelerate discoveries that may
lead to life-enhancing medicines for patients in need. The Incubator, set to
open this year, is dedicated to Thomas O. Daniel, M.D., who served as executive
vice president and president of research and early development at Celgene from
2006 to 2016.
“When it comes to the challenges we face in healthcare, the facts are clear and
compelling that medical innovation is the solution, not the problem. That is why
Celgene is excited to offer an innovative environment for promising scientists
and start-up companies to cultivate their ideas and medical discoveries,” said
Robert Hugin, executive chairman, Celgene. “Hosting the incubator at Celgene
aligns with our mission to pursue bold science and provide potentially
transformational treatments that will ultimately benefit patients, healthcare
and society.”
“Celgene has always recognized the need to harness
disruptive sciences that lead to the development of life-altering medicines,”
said Thomas O. Daniel, M.D. “I am honored that the distributed research and
development model that I helped establish in my tenure at Celgene will continue
to thrive through Celgene’s incubator and the work of tomorrow’s medical
innovators.”
The Incubator has the potential to bolster the entrepreneurial ecosystem in New
Jersey, creating a global epicenter for biotechnology by seeding innovation in
life sciences. New Jersey hosts a multitude of biopharmaceutical leaders that
are committed to medical innovations, with strong manufacturing capabilities.
The state is home to a majority of the world’s top 20 research-based
biopharmaceutical companies and over 3,000 life sciences establishments. In
addition, 13 teaching hospitals, five research universities and four medical
schools are located in New Jersey. Based on this wealth of life sciences talent,
the state is well-positioned to drive innovation and possibly cures for the 21st
century.
“As a hub of medical innovation, New Jersey is a prime location to establish
research facilities that will provide state-of-the-art resources to
entrepreneurs, innovators and start-up companies hoping to enhance their
research and discover scientific breakthroughs,” said Debbie Hart, founding
president and chief executive officer of BioNJ. “We look forward to working with
the Thomas O. Daniel Research Incubator and Collaboration Center to grow our
economy in New Jersey and deliver new therapies to improve patients’ lives.”
“The HealthCare Institute of New Jersey (HINJ) congratulates Celgene on the
launch of its incubator, which will enhance New Jersey’s expanding innovation
ecosystem,” said Dean J. Paranicas, President and Chief Executive Officer of
HINJ. “We look for this exciting initiative to create opportunities for
new life sciences companies to develop novel treatments and cures that will
benefit patients everywhere.”
New York Sketches Out $500M Plan to Build a
Biotech Hub
New York City is doubling down on its long-discussed, never-realized dream of
building a biotech hub to rival South San Francisco and Boston. The latest
iteration of the dream comes backed by a $500 million financing package and a
goal to quadruple the amount of R&D space in the city.
City officials sketched out the funding that is available as part of a request
for proposals about how to increase the amount of life science space on the
rental market.
The centerpiece of the plan is a $100 million investment by the city in a life
science campus. Officials envisage the site serving as an institutional anchor
for the New York biotech community while also providing a space for
entrepreneurial training and R&D partnerships. Key details such as the location
of the campus are yet to be nailed down.
Other facets of the plan are also light on specifics, but the city has a broad
vision for how to address the bottlenecks that have constrained growth of the
local biotech sector to date. Notably, the city is offering $300 million in tax
incentives to encourage investment in commercial lab space. These tax breaks
will carry the burden of addressing the long-standing shortage of space for
biotech startups in New York City.
The focus of the spending reflects the city’s awareness of its own
shortcomings.
“One area where we know that we are not the top is in the commercialization of
the life sciences," James Patchett, CEO of the New York City Economic
Development Corporation, told Forbes. “And, so, we believe that there's a moment
in time, right now, where if we put our cards on the table we can be a leader in
this field.”
Half of the remaining $100 million of the financing package is earmarked for
investment in nonprofit research facilities. These investments are intended to
help New York City’s existing institutions create spaces where their research
can advance toward commercialization. In doing so, the city aims to build a
bridge between academic researchers and the commercial lab space it hopes to
bring online in the coming years.
The city has set itself hard targets against which to measure the success of its
efforts, Forbes reports. Officials want to quadruple the amount of R&D space by
2026. Hitting that goal would result in New York City having 4 million square
feet of lab space. The city also aims to boost NIH funding by 30%, quadruple
annual investment in biotech and grow the number of commercial research jobs by
20%.
Cold Spring Harbor Laboratory Center for
Therapeutics Research, New York
In October, Cold Spring Harbor Laboratory (CSHL) broke ground on its new Center
for Therapeutics Research (CTR) facility in New York, US.
To be built with a $75m investment, the laboratory will support CSHL in research
activities for developing novel therapeutics for genetic diseases.
The new research facility will generate 30 new scientific jobs upon completion
in 2018. The project will generate 99 full-time positions in construction and 58
full-time-equivalent indirect jobs.
The CTR project will renovate the existing Demerec Laboratory, which was built
in 1953. This laboratory is already home to four of the eight CSHL Nobel Prize
winners.
Spread over a 26,000ft² area, the building will be equipped with
state-of-the-art facilities and equipment.
The New York State is providing a $25m construction and equipment fund for the
project, which will be used to modernize the Demerec Laboratory and house the
CTR.
The funding is being provided under a state initiative, which aims to create a
research corridor on Long Island.
The National Institute of Health is providing the remaining $50m needed to
develop the project. This funding will cover recruitment, lab start-up costs,
and CTR operations.
The CTR will establish partnerships with academic institutions such as Stony
Brook University, the Brookhaven National Laboratory, and Northwell Health to
carry out both lab-based and clinical research.
It will enable newly developed compounds to be refined by world-leading chemists
to develop next-generation therapies. This research will form a basis for
collaboration with private foundations and pharmaceutical companies, while
advancing the development of new drugs.
In addition, the center will support ongoing research activities aimed to
develop therapeutics for breast cancer, leukemia, autism, obesity, diabetes, and
lung cancer. The primary goal of such research activities will include the
development of advanced drug compounds targeting underlying biological pathways.
Development of the new facility will further, drive the local economy through
the creation of additional jobs, spin-offs and new investment.
Cold Spring Harbor Laboratory is a private non-profit organization established
in 1890. The research laboratory focuses on a range of programs in the areas
cancer, neuroscience, plant biology, and quantitative biology.
The institute has more than 1,100 employees including scientists and
technicians. It has an education arm, which conducts programs for high school
students and teachers, as well as includes a publishing house and a graduate
school.
Apart from the new CTR, the institute also operates the CSHL Cancer Center,
which is a basic research facility conducting research on a broad range of
cancers. Other facilities include Genome Research Center, Uplands Farm Field
Research Center, the Banbury Center, and the Dolan DNA Learning Center.
Boehringer Ingelheim’s Fremont Manufacturing
Facility Expansion, California
Boehringer Ingelheim has broken ground on a $217m expansion of its Fremont
facility in California, US.
The facility manufactures monoclonal antibody therapies and other proteins based
on mammalian cell culture technology in the areas of immunology, rheumatology,
and oncology.
The expansion is expected to increase the facility’s manufacturing capacity by
one-third upon completion by 2018. It will generate 300 new high-wage and
highly-skilled jobs in the region.
The Fermont facility is located in the San Francisco Bay area, which is one of
the world’s biggest biotechnology clusters.
Boehringer Ingelheim invests 20% of its net sales into research and development
(R&D). Its latest investment in the Fremont facility will further strengthen the
Bay area’s research activities and enable patients to access high-quality
medicines.
The expansion project will add a 12,000l bioreactor and a 3,000l media feed tank
to the Fremont facility. State-of-the-art equipment and gene expression
biotechnology will be used to produce both biologics and biosimilars at the
plant.
The products produced at the facility will be used for manufacturing other
pharmaceutical products by various biopharmaceutical manufacturers.
Production of biologics and biosimilars will begin by growing cells for a
specified period of time. The cells are then fermented in a large container and
specific media is added to enable the cells to grow and secrete the desired
protein or antibody.
The cells are purified using filters and resins, which remove various impurities
including viruses, cell debris, and other undesirable elements. The purification
process provides a product suitable for human use.
The State Treasurer’s Office has provided two tax credits worth $25.5m in total
for the project.
The Fremont facility was acquired by Boehringer Ingelheim from Amgen in January
2011. Originally spanning 100,000ft², the facility has eventually been expanded
to 300,000ft².
The design of the facility features extensive use of glass, which provides
visibility into production suites and symbolizes open and transparent
collaboration between the customer and the company.
The facility can produce multiple products simultaneously as each production
line is a separate operation having its own purification facilities. It also
includes development labs, QC labs and a good manufacturing practice (GMP)
compliant pilot plant.
The plant is equipped with development-stage stainless steel bioreactors in 2l
and 5l capacities and pilot-scale stainless steel bioreactors in 30l and 100l
capacities. Single-use bioreactors in non-GMP and GMP scales are also available
in 100l, 500l, and 1,000l capacities.
GMP-scale stainless steel bioreactors are available in 2,000l and 15,000l
capacities. In addition, the facility is equipped with cell banking, cell
culture, harvest, and purification facilities, column and membrane
chromatography technologies and filtration technologies.
Boehringer Ingelheim’s Fremont facility provides services such as evaluation and
optimization of cell culture processes and can also develop disposable cell
cultures. Comparability and stability studies and GMP cell banking can also be
carried out at the facility.
The plant is equipped with small-scale to commercial-scale production
capabilities. Products in the clinical-stage or hundreds of kilograms a year of
approved products can be produced at the plant.
The facility also has fill/finish, packaging and medical device assembly
capabilities.
Fresenius Kabi’s Pharmaceutical Manufacturing
Facility Expansion, Wilson, NC
German pharmaceutical firm Fresenius Kabi is expanding its pharmaceutical
manufacturing facility in Wilson, North Carolina.
On completion, the facility is expected to increase its manufacturing capacity
for generic drugs in ready-to-administer pre-filled syringes. Fresenius Kabi is
investing more than $100m in the expansion.
Announced in November 2017, the expansion will create 445 new jobs in the
region. It is Fresenius Kabi’s second project in North Carolina, following
a previous announcement of plans to construct a new manufacturing facility in
Wilson, which will produce products for hospitals and clinics across the US and
Canada.
The Wilson facility is one of the country’s largest biotechnology centers. Its
expansion will enable Fresenius Kabi to invest in the development of products
and operations to meet growing demand. It will modernize the facility into a
global center for prefilled syringe production.
The existing manufacturing facility employs more than 100 people in various
roles. The expansion will increase the employee count to more than 500, adding
jobs in various functions such as production specialists, engineers, scientists
and managers.
“[The] expansion will enable Fresenius Kabi to invest in the development of
products and operations to meet growing demand.”
Manufacturing contributes 22% to the economic output of North Carolina. The new
project will enable North Carolina to retain its position in the manufacturing
and life sciences sectors. It is estimated to boost the state’s economy by
$853m.
The Economic Investment Committee of North Carolina state has approved a 12-year
job development investment grant (JDIG) for the project. Fresenius Kabi will
create 445 jobs over five years as part of the terms of the grant. The company
will receive a reimbursement of $7.2m over 12 years as a benefit for the tax
revenues generated by the new jobs it creates.
The North Carolina Department of Commerce and the Economic Development
Partnership, the North Carolina General Assembly, the North Carolina Community
College System, the North Carolina Biotechnology Center, Wilson County and the
Wilson Economic Development Council collaborated with the state government to
provide the grant.
Fresenius Kabi acquired the Wilson manufacturing plant from American medical
technology company Becton Dickinson and Company (BD) in January 2016. The
facility was part of BD’s Rx business.
Approved by the US Food and Drug Administration (FDA) in 2012, the facility is
equipped with state-of-the-art manufacturing and packaging technologies. It
develops various drugs in ready-to-administer pre-filled syringes.
Headquartered in Bad Homburg, Germany, Fresenius Kabi is a healthcare company
involved in the development of medical devices, life-saving technologies and
clinical nutrition products.
The US headquarters of the firm is situated at Lake Zurich, Illinois, and
employs 1,500 people. The company operates manufacturing sites at Bensenville,
Skokie, Lake Zurich and Melrose Park, IL. It has a total workforce of more than
3,000 in the US.
Fresenius Kabi also has production plants in New York, Pennsylvania, Puerto Rico
and the Dominican Republic.
Cleanroom Class to Teach Proper Drug Manufacturing
When a patient leaves a doctor’s office with prescription in hand, he simply
heads to the pharmacy, picks up a bottle of pills and swallows one down to begin
treating what ails him.
It’s a simple process with which most are familiar. But rarely does the patient
consider the behind-the-scenes work of multiple professionals that goes into
creating that single prescription. The process is anything but simple.
The market for new, better medications is ever-expanding, and the rapid
expansion of the industry has created a critical demand for skilled
professionals (from equipment operators to advanced technical and quality
assurance personnel) and additional infrastructure to support drug development
and manufacturing. URI’s College of Pharmacy is helping fill that void with
professionals trained in its state-of-the-art Good Manufacturing Practice (cGMP)
Facility.
The URI College of Pharmacy is home to a state-of-the-art cleanroom used in drug
manufacturing.
Located in the basement of Avedisian Hall, the 7,000 square-foot cleanroom has
the purity and sterility of a hospital operating room, necessary for producing
medications. A series of fans and an advanced filtration system constantly scrub
the environment. The air pressure of each interconnected room and laboratory is
lower than the next, ensuring air — and the contaminates it carries — is
constantly flowing out.
“You have to design the room to protect the product so you can produce a clean
drug with no contamination,” said Jim Vogel, director of the room and an adjunct
professor in the College of Pharmacy. “There are very specific procedures that
must be followed. If you miss even one step, things can go wrong. One of the
biggest risks to a sterile product is the person working in the room.”
To combat such risks, the URI College of Pharmacy is training students and
pharmacy professionals in the proper use and function of a drug manufacturing
clean room. The College will offer BPS 426 in the spring semester, a course in
the proper use and maintenance of a manufacturing cleanroom.
Students will learn about the various tools used in drug manufacturing, such as
V blenders and fluid bed granulators, and the room’s engineered controls,
including the fans and filtration system. They’ll also learn about their own
critical role in maintaining the room’s sterility, which includes properly
gowning, sterilizing themselves, and maintaining cleanliness inside the room,
even to the point of using a small, personal fan directed up to prevent
eyelashes from falling into their work.
“It’ll be both classroom and hands-on training so they can go and be functional
in these places,” Vogel said. “They’re going to get in the room and learn actual
clean room operation. We want people to be aware of the environmental risks and
how to combat them to make a better drug.”
Avista Expands Drug Product cGMP Manufacturing
at Colorado Site
Avista Pharma Solutions has completed extensive facility upgrades at its
Longmont, Colorado site, expanding its drug product manufacturing footprint by
approximately 20,000 square feet and allowing for the formulation and
manufacture of new dosage forms. The expansion includes four new,
state-of-the-art cGMP processing suites and all associated manufacturing support
areas.
Avista Pharma’s drug product capabilities now include encapsulation; high-shear
granulation; fluid-bed granulation, drying and Wurster coating; tablet
compression; tablet coating; and packaging. In addition, Avista Pharma’s drug
product operations team now supports the formulation and manufacture of the
following dosage forms:
Immediate-release tablets and capsules
Enteric-release tablets
Modified-release, multi-particulate tablets and capsules
Hydrophilic and hydrophobic matrix extended-released tablets
Opiate tamper-resistant, modified-release tablets (using a surrogate drug)
Coated aqueous insoluble active ingredients
Complete with 24-hour environmental monitoring, the new manufacturing suites are
designed and monitored to ISO 7 requirements. The expanded manufacturing support
areas meet ISO 8 requirements and include a wash and prep area, as well as clean
equipment storage. The facility will also include a new purified water system,
walk-in stability storage chambers and a temperature-controlled warehouse
containing refrigerated storage locations.
“Expanding our drug product capabilities enables us to better serve our clients
as a trusted, effective and innovative partner in all phases of the drug
development lifecycle,” said Ken Domagalski, General Manager of the Longmont
facility. “By offering optimized formulation and manufacturing of a wider range
of dosage forms, we can now help make more life preserving medicines a reality.”
Juno Therapeutics Headquarters and
R&D Facility, Washington
Juno Therapeutics has inaugurated a new research and development (R&D) facility
with an investment of $232 million.
The biopharmaceutical company is engaged in developing innovative cellular
immunotherapy drugs for the treatment of cancer.
Covering 90,000 ft², the new headquarters is located in a 375,000 ft² lab and
office building situated at 400 Dexter Avenue North, South Lake Union, Seattle.
Juno filed an application with the US Securities and Exchange Commission to
lease the top four floors of the 12-storey building for a period of seven years
beginning February 2017. The agreement includes three five-year options, which
allow Juno to lease three more floors covering an area of 71,000 ft².
The company will pay a base rent of $48 per square foot for the first year and
will increase it by up to 2.5% a year.
Opened in September, the facility will allow researchers and scientists to
collaborate on the R&D of immunotherapy treatments and will contribute to the
long-term growth of the biotechnology sector in Seattle.
The state-of-the-art biotech facility features research laboratories and office
spaces to accommodate the company’s researchers, scientists, technical
professionals, and administrative staff, who were previously located at three
separate sites.
The building features 269,700 ft² of laboratory and office space, a 13,800 ft²
retail area on the first floor, and a 128,000 ft² carpark with 457 below-grade
parking spaces. The third level is dedicated to a complete mechanical room to
serve the needs of the occupants.
The building is constructed with steel frames, while the exterior comprises
glass and masonry structures. Open space is provided towards south and rooftop
deck.
Design work on the on Juno Therapeutics’ headquarters and R&D facility was
completed in February 2015. A ground-breaking ceremony was held in June 2015 and
construction was commenced in January 2016.
Salvaged site materials were used in the construction, helping to
gain Leadership in Energy and Environmental Design (LEED) Gold environmental
standard certification.
The life sciences building at 400 Dexter was designed by architect
CollinsWoerman and is owned by Alexandria Real Estate Equities.
BNBuilders was contacted by Alexandria Real Estate Equities to carry out the
construction. Costigan Integrated provided design and construction management,
owner’s representation, and cost estimation services under a subcontract from
Alexandria Real Estate Equities.
PSF Mechanical was selected as the design-build mechanical contractor for the
building.
Juno Therapeutics awarded a contract worth $43 million to Skanska in October
2016 to complete the 155,000 ft², seven-floor tenant improvement works at the
building.
Other contractors involved with the project are Weisman Design Group, Hart
Crowser, and KPFF Consulting Engineers.
Established in 2013, Juno Therapeutics aims to develop new product candidates
using its cell-based platform to treat a wide range of cancers and other human
diseases.
With more than 500 employees, the company develops cancer immunotherapies using
chimeric antigen receptor (CAR) and high-affinity T cell receptor (TCR)
technologies to genetically engineer patient’s own immune cells to treat cancer.
The company is currently developing multiple cell-based product candidates for
the treatment of B-cell malignancies, solid tumors, and myeloma.
SSM Health Saint Louis University Hospital
and Ambulatory Care Center, St. Louis, Mo.
Cost: $550 million
Size: 800,000 sq. ft.
Project team: The Lawrence Group and HGA (architects), Alberici (construction),
IMEG (engineering)
A new academic medical center in St. Louis is under construction as SSM Health
Saint Louis University Hospital and SLUCare Physician Group break ground on the
new facilities.
The new SSM Health Saint Louis University Hospital and ambulatory care center
features more than 800,000 sq. ft. of space, 316 private patient rooms, an
expanded Level I trauma center and emergency department, larger intensive care
units, expanded patient parking, green space and areas for future campus
expansion.
Employees of SSM Health Saint Louis University Hospital and SLUCare Physician
Group celebrated with a brief ceremony and commemorated the day as they viewed
current progress on the “big dig,” enjoyed a specially created cake that is an
architectural model of the new campus and were able to take a virtual tour of
the new facility.
“Breaking ground on the new SLU Hospital is not only an important step for the
city of St. Louis, it’s also important for the patients who come here from all
over the region,” says Kate Becker, SSM Health Saint Louis University Hospital
president.
The new SSM Health Saint Louis University Hospital campus will be located on 15
acres adjacent to the current facility off Grand Boulevard between Rutger and
Lasalle streets. The project is expected to total more than 2.2 million
workforce construction hours and a peak workforce team of more than 600.
"Saint Louis University, SLUCare Physician Group and SSM Health St. Louis built
upon their expanded partnership by collaborating closely in planning the new
facilities," said Robert M. Heaney, M.D., SLUCare Physician Group CEO. "As a
result, our new hospital will provide patients with the best possible healing
environment, our students and trainees with an enhanced educational experience
and our scientists with expanded medical research opportunities."
The new hospital will continue to focus on high-acuity patients, cardiovascular
care, oncology, stroke, transplant and trauma.
The project is part of a commitment made by former SSM Health President/CEO
William P. Thompson on the first day the organization assumed ownership of the
hospital, Sept. 1, 2015. He announced an ambitious five-year plan to construct a
new hospital and ambulatory care center that incorporates national best
practices in patient-centered design while delivering an improved patient
experience.
Completion date: September 2020
Robert M. & Joyce S. Graham
Science Center, Snow College, Ephraim, Utah
Cost: $16,999,601
Size: 60,756 gross sq. ft. (gross building); 32,425 sq. ft. (net (assignable)
building); 20,512 sq. ft. (laboratory and laboratory support)
Project team: Research Facilities Design (RFD) (laboratory planner); VCBO
Architecture (architect)
The Robert M. & Joyce S. Graham Science Center at Snow College features
laboratory and laboratory support space in a three-story building for the
Departments of Biology, Chemistry, Physics, Geology, Engineering & Computer
Science. The facility includes laboratories for Geology Teaching, Anatomy
Teaching, Engineering Bustem, Majors Testing Teaching, General Biology Teaching,
General Chemistry Teaching, Organic Chemistry Teaching, Physics Teaching and
Chemistry Research.
Completion date: 2017
Jacobs School of Medicine and Biomedical
Sciences, University at Buffalo, Buffalo, N.Y.
Cost: $375 million
Size: 628,000 sq. ft.
Project team: HOK
Sixty-four years after moving to the University at Buffalo’s South Campus, the
Jacobs School of Medicine and Biomedical Sciences has returned to downtown
Buffalo. The massive building officially opened at 955 Main St., just steps from
where it was located from 1893 to 1953.
The building was the first to receive NYSUNY 2020 Challenge Grant funding
through NYSUNY 2020, legislation that was signed into law by Gov. Andrew M.
Cuomo in 2011. The initiative has spurred economic growth across the state and
strengthened the academic programs of New York’s public universities and
colleges. The mission of the NYSUNY 2020 program is to elevate SUNY as a
catalyst for regional economic development and affordable education.
The new building allows the Jacobs School to expand its class size by 25
percent, from 144 to 180 students, training many more doctors to address local
and national physician shortages. This year, the Jacobs School admitted its
first class of 180 students; by 2021, the school’s enrollment will reach 720
students.
That expansion, in turn, boosts UB’s ability to recruit and retain world-class
faculty with medical expertise in specialties that the region sorely lacks so
that Western New Yorkers do not have to leave town for specialty care.
The move of the Jacobs School to the Buffalo Niagara Medical Campus bolsters the
city’s biomedical sector as a catalyst for regional economic development.
Medical innovations will result from increased synergies with the clinical and
research partners on the medical campus, in turn, creating new medical
technologies and spinoff businesses.
Deliberately positioned as a “gateway” to the medical campus, the building
features a pedestrian walkway from Allen Street and the vibrant Allentown
neighborhood to Washington Street.
The building’s sustainable features include bicycles available to rent in the
walkway and the NFTA Metro station, which is located under the building, a first
for Buffalo, so that the public can readily access the medical campus from the
Allen/Medical Campus station.
A 32-foot tall, two story light tower at the Main and High streets entrance
functions as the building’s signature feature, a beacon, often lit in UB blue,
but which can beam virtually any color, which architects intended as emblematic
of the school’s return to its downtown roots. Just upstairs, on the second
floor, in a more concrete nod to the historic past of the Jacobs School, hangs a
pair of lanterns. Originally gaslights, they illuminated the High Street medical
school lobby from 1893 until 1953 when the medical school moved to the UB South
Campus on Main Street. The lanterns were restored by Ewa Stachowiak, assistant
professor in the Department of Pathology and Anatomical Sciences and Brian Koyn,
in the UB health sciences fabrication department who used a 3-D printer to
restore missing and decaying lantern pieces with exact replicas of the original
metalwork.
Through its classrooms and open spaces called learning landscapes, the Jacobs
School’s new building promotes collaborative interactions among faculty and
students. Its huge, open seven-story, light-filled atrium, comprising more than
19,000 feet of glass, fosters collegiality and a strong sense of community.
A key educational attribute of the building is its emphasis on active learning
classrooms, which contain triangular tables that are fully electronic so that
any student, even in a class of 180, can not only contribute but also present
data to the entire group with the touch of a button.
Small classroom and study spaces are available throughout the building, all with
optimal technology connections. A casual café is located on the second floor but
for full-service dining options, faculty, staff and students will be encouraged
to patronize local businesses, a deliberate feature of the building.
State-of-the-art laboratory spaces on the building’s third, fourth and fifth
floors, are modern and light-filled.
The sixth floor includes expanded facilities where students will hone their
skills, from the Behling Simulation Center, where students will gain
interprofessional training using life-like mannequins in realistic medical
scenarios, to the Clinical Competency Center, where students will interact in
scripted clinical scenarios using standardized patient volunteers.
Students, medical residents and professionals also will have access to the
building’s surgical suites and robotics suites, where they will be trained in
the newest surgical and robotics skills. In addition to the traditional gross
anatomy training using cadavers, students will have access to visualizations of
the cadavers, providing far more detailed anatomical information.
Completion date: December 2017
‘Healing Oasis’ Will Provide
Healthcare Services to Veterans
A 95,000 sq. ft, three-story healthcare facility is currently under construction
directly adjacent to the 101 Freeway overlooking a wooded park site in San Jose,
Calif. The $40 million V.A. San Jose Community-Based Outpatient Clinic will
provide veterans and their families with healthcare services.
The building is being designed as a “healing oasis” that is inspired by scenic
views of the Santa Cruz Mountains. It will allow patients, families, and care
providers to connect with the outdoors via a park and other outdoor recreational
areas. “The concept is based on incorporating air, light and space so the design
becomes a part of the healing process for patients,” says Hosam Habib, AIA, Lead
Designer, Hoefer Wysocki, in a release.
The space will use a modular floor plan to separate patient and staff corridors,
which reduces noise and activity levels and contributes to a better healing
environment.
The first floor will include general registration, imaging, a lab and pharmacy,
and a mental health outpatient clinic. The second floor will be designed for
outpatient services including primary care, audiology and speech pathology,
podiatry, optometry, and dermatology. The third floor will be dedicated to
specialty services such as a women’s health clinic. An outdoor terrace will also
be located on the third floor to provide a space for patients, their families,
and clinic staff to relax. The campus will also feature a memorial park to honor
and thank veterans for their service.
The clinic is under construction and scheduled for occupancy in first quarter
2018. The Building Team includes Smith and Boucher (MEP), BKF (CE), BDC
(structural engineer), and Gates and Associates (landscape consultant).
Pfizer CentreOne Expands Fill-Finish Services to
its Kalamazoo Facility
Pfizer CentreOne, a global contract manufacturing organization embedded within
Pfizer, announced that it has expanded its fill-finish services to its
Kalamazoo, Michigan (United States), site.
Along with vial-filling of small molecules and biologics, the facility also
provides vial-filling of sterile suspensions, expanding Pfizer CentreOne’s
service portfolio.
“Kalamazoo was the obvious choice for expansion of our fill-finish services,”
said Peter Stevenson, Pfizer CentreOne’s Vice President and General Manager.
“Our Kalamazoo colleagues have been doing contract manufacturing for over 40
years on the API side – it’s part of the culture; and this is also one of
Pfizer’s premier sterile-injectables sites. It’s a natural fit.”
With more than 65 years of experience in injectables fill-finish, Kalamazoo
currently supplies drugs to more than 100 countries around the globe.
The Kalamazoo facility has dedicated, onsite technical, manufacturing science,
regulatory affairs and quality teams. Over the last five years, they’ve
successfully transferred 37 customer and Pfizer compounds into the facility.
Among Kalamazoo’s extensive scientific resources are experts in API processes
who know how to solve complex issues with active ingredients; and a team of
commodities experts who trouble-shoot problems with stoppers, glass and
excipients.
“Our biopharma partners will be in good hands at Kalamazoo,” stated Stevenson,
“with a dedicated Pfizer CentreOne team by their side who deeply understand
their needs, who can leverage a world of top-flight resources at the site on
their behalf.”
Said Bob Betzig, Kalamazoo site head, who oversees all operations on the
Kalamazoo campus, “We’re thrilled to expand our contract manufacturing services
to include sterile injectables. We value our contract manufacturing partners and
pride ourselves on producing difficult-to-make injectables. Our team is ready
and waiting.”
Abzena, the life sciences group providing services and technologies to enable
the development and manufacture of biopharmaceutical products, has selected
Sartorius Stedim Biotech as its preferred equipment supplier in the US
Abzena has selected Sartorius Stedim to equip its integrated CDMO facilities in
Bristol, PA (development and GMP manufacture of antibody drug conjugates) and
San Diego, CA (development and GMP manufacture of monoclonal antibodies and
other recombinant proteins).
Sartorius Stedim will provide both facilities with end-to-end process solutions
in single-use (SU) format.
It will equip Abzena’s San Diego process development lab with leading industry
technologies such as Ambr250, enabling fast scale up to 500 l initially and
later to the 2000 l scale single-use bioreactor for its center of excellence in
clinical manufacturing.
John Burt, Abzena CEO, said: “In addition to having selected Sartorius’ industry
leading single-use technologies for antibody and ADC production, the Abzena
facilities will feature Umetrics process analytics software throughout the
process ensuring that all the data captured throughout our clients’ molecule
development is transformed into process knowledge ensuring that we can rapidly
develop a robust and reliable process that can be easily scaled up to ensure a
smooth technology transfer.”
Reinhard Vogt, Sartorius Executive VP said: “We are pleased to have been
selected by Abzena, a prominent global CDMO with a comprehensive industry
portfolio across a wide range of modalities to supply single-use solutions that
enable process development, tech transfer and GMP manufacturing. We look forward
to working together to best serve the US and international markets.”
EVIO Acquires Licensed California Cannabis Testing Laboratory
The life sciences company and provider of quality control testing and advisory
services to the regulated cannabis industry, has completed the acquisition of
60% of C3 Labs
EVIO is a life sciences company focused on analyzing cannabis as a means for
improving quality of life. The company provides analytical testing services,
advisory services and performs product research in its accredited laboratory
testing facilities.
The company’s EVIO Labs division operating coast-to-coast provides
state-mandated ancillary services to ensure the safety and quality of the
nation's cannabis supply.
EVIO has the option to purchase the remaining ownership of C3 Labs subject to
terms.
Located in Berkeley, CA, C3 Labs has been serving the cannabis industry since
2015 and was one of the first cannabis-focused contract research organization
(CRO) in the US.
C3 Labs was also granted its temporary testing license from the State of
California and will operate under the brand EVIO Labs Berkeley effective of 1
January, 2018.
The Bureau of Cannabis Control has implemented emergency rules which require all
cannabis harvested or manufactured after 1 January, 2018 to be tested by a
licensed testing laboratory.
Testing rules will phase-in, with increased testing requirements both on 1 July,
2018 and 1 January, 2019.
“The addition of C3 Labs to the EVIO network is a tremendous milestone for EVIO
Inc. C3 Labs generated over US$1 million in consulting revenues during the last
two years, EVIO plans to continue offering these services along with traditional
compliance testing. The 8,000 ft2 is already outfitted with the latest
analytical testing equipment and will become our Northern California hub
laboratory,” said William Waldrop EVIO CEO.
C3 Labs will serve licensed California cannabis businesses in accordance with
the rules set down by the Bureau of Cannabis Control. The State has issued more
than 400 temporary licenses from the 1,800 applications submitted, with most
still pending review.
The company applies technologies employed by the food product and pharmaceutical
industries to ensure that growers and processors operate in a fully compliant
and quality manner and helps clients maintain the highest level of safe and
effective medicinal products.
Biomedical Sciences Partnership Building, Phoenix, Arizona
Cost: $99 million
Size: 245,000 sq. ft.
Project team: CO Architects (executive and design architect—includes master
planning, programming, laboratory planning, architecture, and interior design);
Ayers Saint Gross (associate architect); DPR Construction/Sundt Construction
Inc., Joint Venture (contractor); AEI Engineers (MEP engineer); John A. Martin &
Associates (structural engineer); Colwell Shelor (landscape architect); Dibble
Engineering (civil engineer); Kaplan Gehring McCarroll Lighting (lighting
designer); Jensen Hughes (fire protection/code consultant); Lerch Bates
(loading/vertical transportation consultant); JBA Consulting Engineers
(information technology/audiovisual technology); The Capital Projects Group
(cost); Novus Environmental (acoustics/vibration); Atelier Ten (energy and
environmental design); Bill Timmerman (photographer)
The tallest addition to the Phoenix Biomedical Campus—the 10-story Biomedical
Sciences Partnership Building (BSPB) designed by Los Angeles-based CO Architects
with Ayers Saint Gross of Tempe, Ariz.—allows University of Arizona research
scientists to collaborate with local healthcare providers and private companies
to find new medical cures and treatments. The laboratory complex was programmed,
designed and constructed in only 27-months.
BSPB is located to the north of the Health Sciences Education Building—also
designed by the same architect and contractor team—on the University of
Arizona’s biomedical research campus in downtown Phoenix. Similar to the
education building, the newer biosciences structure is clad in folded copper
panels, but its exterior, through pronounced setbacks and projections, presents
a different physical interpretation of the tall, cleft, desert rock formations.
Cantilevered floors extending outward shade the lower levels, while windows
limited to the north and south sides control daylight and conserve energy.
Open offices at the building’s north perimeter take advantage of daylight and
views, and are visually connected to the labs currently supporting neurological,
cardiovascular, cancer, genomic, and nano-bioscience research. Highly flexible
lab support spaces were designed as “wet garages” and are arranged next to the
windows on the south side. Mechanical equipment is housed on the windowless east
and west ends, rather than on the rooftop, protecting the occupants from the
intense Phoenix sun.
At the northwest corner of the building, researchers and industry
representatives meet on laboratory floors to exchange ideas in glass-enclosed
two-story spaces designed with meeting rooms, lounges, and kitchenettes. A
sheltering entrance porch on the west side of the building faces the central
campus green to form a sunshaded gathering space similar to an outside lobby. A
linear gallery connects the lobby to the courtyard, and acts as a pre-function
space for meetings of various sizes.
Completion date: February 2017
Sharp Clinical Services Completes First
Phase of Facility
Sharp, part of UDG Healthcare, a specialist in contract packaging and clinical
supply services, has completed the first phase in the development of its new USD
$23 million state-of-the-art facility in Bethlehem, PA.
Sharp acquired the new Bethlehem facility for $14m in 2017 and has now completed
a $2.5m relocation project, transferring the company’s clinical storage and
distribution services from its Phoenixville site.
A second phase will see Sharp co-locate its fully integrated clinical services
offering at the site when its packaging, manufacturing and analytical services
move to the facility in late-2018, following a $6.4m refit.
The Bethlehem development offers 1.5m ft.3 of capacity on a 16-acre plot and
will allow the company to increase pallet space for both cold and
controlled-temperature storage by approximately 50%.
Frank Lis, President of Sharp Clinical Services, said: “The Bethlehem facility
is a strategically important investment for Sharp. It will allow us to offer
greater capacity, scalability and automation in response to growing demand for
our services, as well as co-locating our clinical services at one facility.”
“This facility allows us to simultaneously support multiple large-scale phase
III studies through to commercial launch.”
Investing in the Bethlehem site has created 1.5m ft.3 of new clinical services
capacity in 2017 and is consistent with Sharp’s strategy of capacity expansion
to support current clients and meet future demand.
Shire Seeks US FDA Approval to Make First Med
at Covington
Shire plc has asked the US FDA for permission to make its first product at its
facility in Covington, Georgia.
Ireland-domiciled Shire announced it had sought agency permission to produce
Gammagard Liquid – a plasma-derived antibody product used to treat primary
humoral immunodeficiency (PI) - last month.
Matt Walker, head of technical operations for Shire, said, “We are pleased to
have filed the Georgia site and look forward to working with the FDA to seek
approval for manufacturing in 2018.”
The firm also announced its intention to seek permission to make a second
product this year.
Shire acquired the Covington facility when it bought Baxalta in 2016.
In a subsequent US Securities and Exchange Commission (SEC) filing, the firm
stated the facility would support growth of its plasma-based treatments.
At present, Shire employs 900 people in Covington. However, the firm said it
intends to “ramp up hiring in 2018 to fill roles in manufacturing, quality,
engineering, maintenance, utilities, warehouse and a variety of support and
facility roles.”
In addition, Shire said that its subsidiary BioLife Plasma Services would
further expand its plasma collection network in Georgia and throughout the US.
SCA Pharmaceuticals’ New Manufacturing
Facility, Windsor, Connecticut, US
SCA Pharmaceuticals officially opened a new manufacturing facility in Windsor,
Connecticut, November 27, 2017.
The new plant will produce sterile admixtures and pre-filled syringes for
healthcare facilities. It is expected to increase turnaround times for SCA,
provide economies of production and improve customer experiences.
SCA is expected to add more than 360 new jobs by 2021 at the Windsor facility.
SCA chose Connecticut as the location for its new plant due to the availability
of a world-class workforce.
In addition, the location is in close proximity to Bradley International
Airport, which will enable the company to deliver products to customers quickly
and easily. It will also enable SCA to serve its east coast clients.
SCA has developed the new 90,000ft² facility in a leased site located at 755
Rainbow Road, Windsor.
It includes a good laboratory practice (GLP) analytical chemistry lab, current
good manufacturing practice (cGMP) cleanrooms, a high-capacity aseptic
production suite, office spaces and quality control laboratories.
The state-of-the-art facility is also equipped with multiple ISO 5 Laminar Air
Flow Hoods, which enable sterile compounding operations. A backup generator is
installed to ensure continuous production in case of power failure.
Cleanrooms at the new facility are operated by professional compounding staff
and certified pharmacy technicians, who have hands-on-experience in high-risk
sterile compounding.
The quality control unit of the facility ensures quality and training compliance
for all cleanroom personnel. It is also responsible for annual aseptic
recertification and carrying out regular quality audits.
SCA provides a range of sterile admixture services including antibiotics and
anti-infective medicines such as Vancomycin and cardiovascular medicines such as
Adenosine, Ephedrine, Heparin, Isoproterenol and Phenylephrine.
Labor and delivery medications such as epidurals, ephedrine, lidocaine,
magnesium and oxytocin are also supplied in addition to sedatives such as
ketamine and midazolam. Pain management drugs such as bupivacaine, fentanyl,
morphine and ropivacaine are also supplied, as well as electrolytes such as
calcium gluconate and potassium.
A ready-to-use operating room and anesthesia syringes are available, which are
bar-coded and tamper-proof.
In addition, SCA provides multiple varieties of standard and specialty
containers including Hospira LifeCare bags and Viaflex bags, Smiths medical CADD
cassettes, Coviden Monoject syringes and plungerless syringe barrels.
The Connecticut State Government supported the project by providing more than
$8.5m through the Department of Economic and Community Development (DECD) for
leasehold improvement and procurement of new equipment.
SCA received equity capital of more than $700m from Enhanced Healthcare Partners
in October 2017 for the project.
Headquartered in Little Rock, Arkansas, SCA Pharmaceuticals was founded in 2010.
It currently employs 210 team members at its Arkansas facility.
The company provides sterile pharmaceuticals to pharmacies in hospitals and
surgery centers and is licensed by State Boards of Pharmacy in 50 states across
the US. Its product portfolio includes patient-controlled analgesia (PCA),
anesthesia syringes, epidurals, and intravenous (IV) admixtures.
All the sterile products of SCA undergo environmental monitoring and full
endotoxin testing that adhere to USP <85> guidelines. Outsourcing of products
with SCA helps its customers to reduce product wastage, drug shortages, and
staffing costs.
MilliporeSigma Officially Opened Life Science Hub
in Massachusetts
The $115m project was announced and began construction in July 2016. Located in
Burlington, the new facility replaced MilliporeSigma’s existing location in
Billerica, Massachusetts.
The new building will provide employees with a sustainable and collaborative
working environment. All 850 employees of the Billerica facility have been
relocated to the new campus, which is home to nearly 1,000 employees.
MilliporeSigma is the life sciences division of Merck.
The 280,000ft² Burlington campus is spread over five stories and includes office
spaces with flexible workspaces, laboratories and a customer service and call
center. Training, display, storage and instrument repair rooms are also
available.
The facility is also Leadership in Energy and Environmental Design (LEED)
certified and includes 70,000ft² of space for future expansion.
In addition, the building hosts Merck’s M Lab™ Collaboration Center, a 15,000ft²
trademarked laboratory on the first floor. This shared laboratory allows
customers to work alongside Merck scientists and engineers in a non-good
manufacturing practice (GMP) environment to solve major bio-manufacturing
challenges.
The center provides application and technology demonstrations, as well as
optimization and scale-up of complex applications, development of optimized
protocols and procedures, and troubleshooting unit operations. It also provides
hands-on training, including formal bioprocess educational courses, webinars and
instructional videos and troubleshooting guides.
Other M Lab™ centers are located in Brazil, China, France, India, Singapore and
South Korea.
The Burlington project was approved by the City of Massachusetts under the
MassWorks Infrastructure Program, which provides funding for projects that
support economic development and job creation.
Merck’s project received a 15% exemption on property taxes for a period of 15
years.
MilliporeSigma is one of many biopharmaceutical companies setting up operations
in Massachusetts and nearby areas. With the presence of Massachusetts Institute
of Technology (MIT), Harvard University and other academic institutions, the
region is known to be one of the top hubs in the world for biopharmaceutical
research and development (R&D).
Biopharmaceutical companies such as Bayer and Bristol-Myers Squibb have also set
up innovation centers and shared laboratories similar to the M Lab™ center in
Massachusetts to accelerate their R&D activities.
Burlington-based The Gutierrez Company built the new life science campus.
Merck was founded as a family-owned business in 1668. Operating as
MilliporeSigma in the US and Canada, the company’s life sciences division,
includes 65 manufacturing sites worldwide.
The life sciences division provides products and services based on process
solutions, research solutions and applied solutions. The combined portfolio
includes more than 300,000 products.
Some of the process solutions provided by the division include single-use manufacturing, pharmaceutical raw materials and engineering and validation services. Research solutions include bioscience reagents, specialty chemicals and lab separation tools. Applied solutions include lab water systems, critical raw materials, analytical reagents and point-of-use devices
Athenex Hires German Engineering Firm to
Build Manufacturing Facility
Athenex, a biopharmaceutical company, entered into an agreement with M+W, a
German design, engineering, and construction company, for the design and
construction of a new pharmaceutical manufacturing facility in Dunkirk, NY. The
cost of the 320,000 sq. ft. facility is estimated between $205 million and $210
million.
According to a company filing with the US Securities and Exchange Commission
(SEC), the cost of the facility will be paid in part by the State of New York.
This follows a previously disclosed grant of up to $200 million that the state
awarded to Athenex. The remaining amount will be paid by the company. The
payments will be made over time, dependent on completion of certain milestones
under the agreement. The New York State Empire State Development Corporation
must approve any payment from the grant funds.
The construction of the manufacturing facility is part of a $1.62-billion
investment that Athenex is making over 10 years to expand its Dunkirk site and
its North American headquarters in Buffalo, NY, according to an announcement by
Governor Andrew Cuomo in February 2016. In July 2017, Athenex obtained New York
State and local tax incentives related to the new Dunkirk facility.
Almac
Expands Clinical and Commercial Drug Supplies Services
Almac Group has confirmed the successful completion of Health Products
Regulatory Authority (HPRA) inspections of Almac Clinical Services Ireland and
Almac Pharma Services Ireland at its European campus in Dundalk, Ireland.
Almac previously confirmed that it secured new premises in Dundalk, Ireland in
January 2017 as part of its ongoing global expansion strategy, to meet client
demand and to address any potential challenges that may arise due to Brexit.
Following these successful HPRA inspections, Almac Group look forward to being
officially licensed to conduct QP batch certification and release for both
clinical trial material and commercial drug product from its European campus in
Dundalk.
Ensuring the Group meets current and future client needs in the EU marketplace,
Almac unveiled plans for further investment at the campus including a new QC
laboratory and packaging facility for commercial drug products and a dedicated
79,000 sq. ft. EU Distribution Centre for clinical trial supply. This investment
will more than treble the GMP footprint at its European campus which is
scheduled to be operationally ready by January 2019.
This £30 million investment complements the existing clinical supply and drug
product development operations offered from its Global HQ site in Craigavon, NI,
just 40 minutes by road from the new European campus.
The new European campus increases the group’s global footprint and provides an
expanded presence within the EU for both clinical trial supplies and commercial
drug product operations.
Over the last 18 months, Almac has invested significantly, with the expansion of
operational capabilities and employee numbers in each of its key territories
including U.S., Asia and the UK. This announcement is part of a wider global
expansion strategy. It will be paralleled with further investment and plans to
increase employee headcount in all these locations in the coming 18 months,
including its Global HQ in Craigavon, UK.
“Achieving these successful HPRA inspections is a key milestone,” said Alan
Armstrong, chief executive officer and chairman, Almac Group, said, “In
addition, the announcement today of further expansion will ensure our current
and future clients receive a seamless solution with access to the EU
marketplace. Crucially, this will ensure an uninterrupted service provision
through any uncertainty Brexit may bring, and for the future, keeping Almac as a
global leader in the life sciences sector.”
New
Aseptic Fill/Finish CMO Launches Operations
Wuxi Griffin is a new contract manufacturer in China with Western management
style and quality standards.
Wuxi Griffin Pharmaceutical Co. Ltd. is a new China-based company that has begun
operations as an international contract manufacturer of sterile fill/finish
pharmaceuticals. It is a Western managed joint venture between Sweden and China.
According to the company, the focus will be to provide sterile fill and finish
manufacturing services that meet Western GMP standards.
When discussing biologics in the Chinese market, Torgny Lundgren, chief
executive officer of Wuxi Griffin Pharmaceutical, says very few Western contract
manufacturers have established their presence in the Chinese market, especially
to Western quality standards.
“There has been a lack of know-how of how to implement Western manufacturing GMP
standards in China and this gap is filled by the new plant in Wuxi, China,” he
said. “At a time when several biologics are coming off patent, the opportunities
to be seized are significant as these pharmaceuticals will become more
accessible in areas where it was previously not considered.”
China is the second largest market for pharmaceuticals and with the highest
growth rate, Western pharmaceutical companies are looking to China to expand.
Products manufactured in the new Wuxi facility include MAbs, vaccines,
recombinant proteins as well as biosimilars and traditional small molecule
drugs. RABS and isolator production technology is used. There is capacity for
manufacturing of clinical trials materials for biologics—small and medium-sized
batches—as well as commercial manufacturing.
“Complying with global GMP standards gives us an advantage as the requirements
of Chinese customers wanting Western quality products are met,” said Mr.
Lundgren. “We also assist Western pharmaceutical companies wanting accelerated
access to the Chinese market.”
Hangzhou
Just Biotherapeutics Opens R&D Center, GMP Manufacturing Facility
Hangzhou Just Biotherapeutics (HJB) held the grand opening ceremony for its R&D
Center and Manufacturing Facility. Around 200 guests including business
partners, investors and representatives from pharmaceutical companies were
present to witness this historical moment.
"HJB has reached another important milestone,” said Jonathan Y. Zhao, Founder
and CEO of HJB, during a speech at the opening ceremony. “This is a great step
towards our mission of expanding global access to biotherapeutics. We will
further leverage the 3rd-generation biologics platform to develop and
manufacture high quality biologics for patients around the world."
Jonathan Y. Zhao, Jim Thomas and two other senior executives from Amgen
co-founded Just Biotherapeutics in Seattle in 2015. Subsequently, its sister
company, HJB, was established in China in August 2016. So far, both companies
employ nearly 200 scientists and engineers.
Over the past two years, HJB has secured a total of USD 67 million in financing
from Lilly Asia Ventures, ARCH Venture Partners, Temasek, Taikang, HEDA and
other investors. HJB completed the 140,000 sq. ft. R&D Center and GMP
Manufacturing Facility which will supply the global market with clinical and
commercial product.
Eisai Ups Capacity in China
Eisai Co Ltd has completed construction of an oral solid dose form manufacturing
facility in Suzhou, China.
The Japanese drug firm announced completion of the project, explaining the new
facility has capacity to make three billion tablets a year. The site will be
operational in the second half of the year.
Eisai has made medicines in Suzhou since 2014 when it set up a facility for the
production of injectable Methycobal (mecobalamin), which is used to treat anemia
and nerve damage.
The newly completed plant will make and package an oral solid dosage form
version of Methycobal.
It will also produce the Alzheimer’s disease pill Aricept (donepezil) and the
proton pump inhibitor Pariet (rabeprazole sodium) for the Chinese market.
Eisai’s existing facility will close after the new plant is operational.
The firm said, “Through the completion of the OSD production facility at the new
Suzhou Plant, Eisai seeks to strengthen its in-house domestic production system
in China and expand its stable supply chain.”
China business
Eisai generated revenue of ¥49.2bn ($7.5bn) in China in the fiscal year ended
March 31, 2017, up 17% year-on-year.
Methycobal revenue fell 4% to ¥17.9bn. Aricept brought in ¥6.1bn, which is an
increase of 11.1%.
University of Copenhagen’s New Research
Building
C. F. Møller designed the building.
Maersk Tower is a new 459,452 sq. ft. (42,700-sm) research building designed and
built as an extension of Panum, the University of Copenhagen’s Faculty of Health
Sciences. The new building includes research and teaching facilities and a
conference center with auditoriums and meeting rooms.
The tower rests on a low base that comprises all common facilities. The base is
publicly accessible and appears open and in close dialogue with the surrounding
environment thanks to its glass façade. The research functions and
laboratories are located in the tower itself and are bound to each other in a
loop that provides short distances between locations and improves the
possibility of collaboration.
An open atrium and a spiral stairway visually and physically connects each of
the building’s fifteen floors. A “Forskertorv” exists around the staircase and
creates a natural meeting place and community room for the building’s users.
Maersk Tower’s exterior façade is divided into a grid structure of floor-high
copper-plated shutters. The shutters act as a climate guard that moves and
shields direct sunlight and overheating. The shutters also help to break down
the tower’s large scale. Adding to the energy efficiency of the building, the
laboratories capture waste energy and reuse it for other purposes.
Surrounding the tower is a publicly available urban campus park equipped with a
“floating trail” that leads pedestrians and cyclists across part of Maersk Tower
and creates a new connection between Nørre Allé and Blegdamsvej.
Hermes
Pharma obtains GMP Certification from Russian Authorities
The successful inspection will allow Hermes Pharma to manufacture for the
Russian market.
Hermes Pharma, specialist in user-friendly oral dosage forms, successfully
completed the good manufacturing practices (GMP) inspection of its production
facilities by Russian authorities.
The German plant in Wolfratshausen, as well as the production facility in
Wolfsberg, Austria, are now both authorized to manufacture medicinal products
for the Russian market. The certification covers the manufacturing of several
dosage forms and products.
User-friendly dosage forms such as instant drinks, orally disintegrating
granules, lozenges, effervescent and chewable tablets represent a rapidly
growing opportunity in the pharmaceuticals market, especially for patients who
find swallowing tablets difficult.
These dosage forms are also gaining traction in Russia as companies seek to
better meet the needs of patients, while diversifying their product portfolio,
strengthening their brands and extending product life-cycles.
More than 7000 tons of material is processed and two billion effervescent and
chewable tablets, lozenges, instant drinks and orally disintegrating granules
are manufactured annually in Hermes Pharma’s production plants.
All operations, such as weighing, blending, granulating, tableting and
packaging, take place in highly-automated systems. Rigorous quality assurance
and control ensure compliance with GMP, regulatory demands and client
specifications.
Dr Thomas Hein, Senior P Commercial and Regulatory Affairs at Hermes Pharma,
said: “For a contract development and manufacturing organization (CDMO) like
Hermes Pharma, the successful inspection through the Russian authorities is
extremely important.”
“It does not only reflect our long-standing commitment to producing high quality
products under stringent GMP conditions. It also marks a significant milestone
as we are now able to fully support our customers wishing to sell their
medicinal products manufactured by us into the Russian market.”
Since 2011, Russian policy has favored local production in efforts to reduce
reliance on pharmaceutical imports. Vladimir Putin’s ‘Pharma 2020’ policy pushes
for as much 90% of drugs consumed in Russia to be made domestically by 2020.
Such policies have led multinationals to tap the market through collaborations
with domestic drugmakers. Pfizer, for example, teamed with Russian pharma firm
NovaMedica last May to build an aseptic manufacturing plant in. But
increasingly foreign CMOs like Hermes are being approved to make products for
the region due to increasing demand for pharmaceuticals.
Slovakian CMO Saneca Pharma said in December that under new requirements
foreign facilities can make products for the Russian market so long as Russian
regulators audit them once every three years, as well as whenever a customer
makes a new product filing in Russia. Saneca received GMP approval from Russian
regulators in May 2017 at its facility in Hlohovec, Slovakia.
With such regulations superseding strict protectionist policies, Hermes told us
it has no plans to expand into Russia directly.
“As we currently mainly act as a CDMO which means we develop and manufacture for
other pharma and healthcare companies and do not import any own brands, we do
not see the need to invest in Russia at the moment but this may change in the
future.”
Cellular Biomedicine Group Adopts GE Healthcare Technology
Cellular Biomedicine Group Inc. (CBMG) has selected GE Healthcare’s FlexFactory
technology for its CAR-T therapy production facility in Shanghai, China.
CBMG announced it had asked GE to install the tech this week, explaining it
selected the system in an effort to accelerate and improve the production of its
portfolio of Chimeric Antigen Receptor (CAR) T-Cell therapies.
CBMG is the first CAR-T developer to adopt the technology, which is used by
companies like Dr Reddy’s, BeiGene and JHL to make biologics.
CBMG CEO Tony Liu said, “This is a productivity revolution in the CAR-T space –
this new generation of semi-automated and standardized CAR-T manufacturing
capabilities created by GE Healthcare and CBMG may allow cell therapy to provide
an optimal platform and opportunity for general oncology patients.
“This long-term collaboration with GE could help us utilize digital technology,
semi-automation and analytics, in an effort to reduce overall costs, and deliver
treatments to patients more efficiently,” Liu added.
GE Healthcare claims its modular FlexFactory technology can be set up in nine
months, which is around half the time it takes to set up other biomanufacturing
systems.
Under the agreement, GE will provide staff training and support through its
collaboration with the Centre for Commercialization of Regenerative Medicine
(CCRM).
CBMG said it expects the FlexFactory installation to be operational before the
end of the year.
A GE Healthcare representative said, “Most of the cell processing equipment is
developed and manufactured in the US and Europe, from where it will be shipped
to China.”
She also said the firm is in talks with other CAR-T developers, explaining, "We
have a number of ongoing discussions, but nothing that we can disclose at this
point."
AbbVie says it will expand its biomanufacturing site in Ballytivnan, Sligo to
support its oncology pipeline.
AbbVie announced plans to expand its Ballytivnan site – located about 150km
northwest of Dublin – adding sterile manufacturing technology to expand its
oncology drug pipeline.
An AbbVie spokesperson did not divulge which candidates the expansion would
support, but the firm’s oncology pipeline includes 22 candidates in the clinic
including six in Phase III.
The investment will create around 100 technical and manufacturing jobs over the
next three years.
The $139m (€113m) investment is the latest at the site, as producing more than
50 percent of AbbVie’s total Phase III pipeline products across a variety of
therapeutic areas.
In 2014, the firm added 175 jobs through a €85m investment at the site for the
production of its all-oral, interferon-free treatment for chronic hepatitis C,
Mavyret (glecaprevir/pibrentasvir), approved in the US in August last year.
The pharma sector in Ireland has followed the industry’s shift to large molecule
drugs in recent years, with a number of large pharma firms closing or upgrading
traditional small molecule manufacturing facilities while simultaneously
investing in newer technologies to support the manufacture of their
biopharmaceutical pipeline.
Eli Lilly, Merck & Co. (known as MSD outside North America) and Janssen are
among those which have recently pledged investment into their Irish
bioproduction networks.
And this latest investment was deemed “great news” by Martin Shanahan, CEO of
Irish business development organization IDA Ireland.
“The pharma sector is one of our fastest growing sectors and makes a huge
contribution to the Irish economy in terms of jobs and manufacturing exports,”
he said. “[AbbVie’s investment] builds on their more than 70-year commitment to
Ireland and is a tremendous vote of confidence in the capability of the
workforce in Sligo and the wider North West Region.”
UK
to Offer Funding for New Medicine Manufacturing Centers
The UK Government is set to offer a new grant through the Industrial Strategy
Challenge Fund (ISCF) to create new manufacturing facilities to accelerate drug
development.
Announced by new Universities and Science Minister Sam Gyimah, the £70m funding
will also be utilized for new medical projects such as use of virtual reality to
aid in patient recovery and digital speech therapy for stroke and brain
injuries.
The investment is expected to increase the number of job opportunities, bolster
the National Health Service (NHS) and improve care for patients.
It forms part of the government’s upcoming UK Research and Innovation (UKRI)
Research and Innovation Infrastructure Roadmap Programme, which will include
development of scientific facilities, major equipment, scientific data,
e-infrastructures and communications networks by 2019.
“This investment will not only support high-value, highly skilled jobs but will
develop lifesaving treatments that could change lives across the UK.”
Gyimah said: “This investment will not only support high-value, highly skilled
jobs but will develop lifesaving treatments that could change lives across the
UK.
“Through our ambitious, modern Industrial Strategy we want to unlock the
innovations that will help people live better, longer lives by developing the
medicines of the future.
“We want to improve the way we make medicines and we are determined to
capitalize on our research and innovation infrastructure, which is why today I
am launching the start of the UKRI Research and Innovation Infrastructure
Roadmap Programme.”
The minister is set to explore innovative technologies such as cartoon-like
robots designed to improve learning and understanding in children with autism,
and artificial intelligence (AI) facial-recognition research aiming to detect
the onset of depression.
Biomedicum Research Laboratory, Karolinska Institute
Biomedicum is planned to be one of the largest experimental biomedical research
laboratories in Europe.
Located in the eastern part of the Solna Campus in Karolinska university
hospital, Sweden, the facility is being developed to host medical research
activities and is expected to develop Stockholm Life as one of the world’s
leading life science districts.
Construction was initiated by Akademiska Hus in June 2013 in partnership with
Karolinska Institute. Akademiska Hus also invested Skr320m ($37.64m) for
construction in June 2016.
The topping out ceremony of the building was held in April 2016, while
completion is scheduled for 2018.
The Biomedicum research laboratory will consist of sections A, B, C, and D,
which will be spread across 11 floors. The building will have a total floor
space of 699,400 sq. ft. (65,000m²).
Each story of the building will have a height of 3.9m, while the labs will have
a ceiling height of 2.7m.
The research facility will be directly connected to BioClinicum, a clinical
research facility of Karolinska university hospital.
An atrium located on the third floor entrance will include common spaces
including a reception and a café, as well as a number of dining areas and
conference rooms.
The laboratory will accommodate up to 1,600 researchers and other personnel. It
will include 26 laboratory spaces to accommodate between 55 and 60 persons. Each
area will have a total floor space ranging between 8,600 sq. ft. (800m²) and
10,760 sq. ft. (1,000m²).
“The facility will have an open lab design, which will encourage group-based
work.”
The facility will have an open lab design, which will encourage group-based
work. These labs will enhance collaboration among researchers to share
equipment, bench space, and support functions, including storage and services.
It will also feature closed labs and specialized equipment to perform specific
research. The laboratory spaces will have 2mm-thick plain rubber flooring.
The laboratory’s design will be in compliance with biosafety level two. It will
include a cell culture room fitted with two biological safety cabinets. Sinks
and handwashing units will be included in the anteroom, and compressed air and
CO2 gas will be supplied to the labs.
Research activities at Biomedicum
The building will be used to carry out scientific activities of multiple
disciplines and crossover research under one roof. It will be occupied by five
departments of the Karolinska Institute, including cell and molecular biology,
medical biochemistry, biophysics, microbiology, tumor and cell biology,
neuroscience, physiology, and pharmacology.
The laboratory will reinforce clinical translation at national and international
levels, and act as a reference center for undergraduate, doctoral, and
post-doctoral studies.
The facility will further enhance the Karolinska Institutet as an international
destination for health, medical education, and science.
Biomedicum research laboratory was designed by C.F. Møller Architects, while
Nyréns Arkitektkontor provided the interior design.
Skanska was awarded the general construction contract worth Skr1.2bn ($189.2m)
in October 2013.
Akademiska Hus aims to obtain the silver energy and environmental design
certificate from the Sweden Green Building Council for the Biomedicum laboratory
building.
The office spaces of the building will be ventilated using a ventilation
terminal in the ceiling, and ventilation and cooling systems will also be
controlled automatically. A high-efficiency particulate air (HEPA) filter will
also be fitted to the ventilation to provide a clean environment.
The workstations in the building will be equipped with lighting presence
detectors. Textile and metal solar blinds will be fitted to automatically
control and maintain the interior climate, thereby increasing energy efficiency.
In addition, the building will feature a green sedum roof for rainwater
management.
Mérieux Nutrisciences has entered the Colombian Market
Mérieux NutriSciences has acquired a majority stake in a Colombian microbiology
and chemistry testing lab to strengthen its presence in South America.
The firm did not reveal the percentage of the stake or the investment amount.
Tecnimicro Laboratorio de Analisis provides microbiology and chemistry services
to the food and pharmaceutical industries.
The company employs 150 people and operates three labs in Medellin, Bogota and
Baranquilla covering a surface area of 1400 m2 (~15000 sq. ft.).
Clients include PepsiCo, Corona, Coca-Cola FEMSA, Colanta, Gerfor and Sodexo.
Carlos Saldarriaga, CEO of Tecnimicro Laboratorio de Analisis, said: “We share
the common spirit of entrepreneurship, excellence and quality and I strongly
believe that our partnership will allow Tecnimicro Laboratorio de Analisis to
rapidly evolve in Colombia.”
Tecnimicro Laboratorio de Analisis will be transitioned into the Mérieux
NutriSciences network and all the employees will join its 6,500 staff.
“Mérieux NutriSciences is already present in Chile and in Brazil, as well as in
Mexico through our North America organization. Colombia is a highly strategic
addition to our South American network that will enable us to better cover the
continent,” said Eugenio Luporini, managing director South America.
Philippe Sans, president and CEO of Mérieux NutriSciences, said the investment
is part of its strategy to expand in high growth potential markets.
“Moreover Tecnimicro's leading position in Colombia and competencies complement
Mérieux NutriSciences' recognized capabilities and reinforce the company's
growing South American footprint.”
WFS
opens Pharma Facility in Copenhagen
Worldwide Flight Services (WFS), the world’s largest air cargo handler, is
continuing to enhance its ability to handle pharmaceutical cargoes with the
opening of a new temperature-controlled facility in Copenhagen
The investment is in support of WFS’ airline customers’ growing pharma volumes
and WFS’ own IATA CEIV Pharma certification program in Denmark, which it expects
to complete in early 2018.
The facility has the capacity to store up to 16 cargo units and offers separate
temperature chambers offering both 2-8°C and 15-25°C environments.
Each lane in the building is also equipped with an electronic roller-bed system
to expedite the handling of pharma shipments.
The WFS team in Denmark is also celebrating winning the cargo handling contract
for Air India’s new three times weekly Boeing 787 passenger and cargo services
linking the country’s capital city with Delhi.
Jimi Daniel Hansen, WFS’ General Manager Scandinavia, said: “We are delighted to
be handling cargo carried onboard Air India’s new non-stop services between
Denmark and India, which offers a direct trade link for exporters and importers
in both countries. WFS is also progressing towards its IATA CEIV certification
in Denmark with the opening of our new cooler facility to supports our
customers’ premium cargo products for temperature-sensitive pharma shipments.”
Earlier this month, Brussels became the first WFS cargo station in Europe to
achieve IATA CEIV Pharma certification.
WFS is also working towards Good Distribution Practice (GDP) or IATA CEIV Pharma
certifications at other major locations across its network, which also includes
building new facilities in Paris and Milan.
In Brussels, WFS has installed two new dedicated pharma cells in its main
warehouse offering 15-25°C and 2-8°C temperature-controlled environments.
EMA approves mAb Production at Samsung
BioLogics Facility
Samsung BioLogics announced that it received approval from the European
Medicines Agency (EMA) for the production of a monoclonal antibody (mAb) drug
substance at its second facility in Songdo, Incheon, South Korea. This marks the
first mAb that will be produced at the 152,000-L bioproduction facility,
according to the company.
Details regarding the drug and the scale of production were not released.
This approval follows the facility’s October 2017 FDA approval for mAb
manufacturing. Both EMA and FDA inspections occurred in July 2016.
According to the company, the facility has 10 bioreactors and is five times
larger than its first Songdo facility, which has a capacity of 30,000 L. Most
recently, the company’s third Songdo facility was completed in November 2017
with a 180,000-L capacity, bringing total company production capacity to 362,000
L.
SGS
Adds GMP DNA Sequencing Capabilities at Glasgow Facility
SGS, a provider of bio/pharmaceutical, analytical, and bioanalytical solutions,
has introduced a Sanger sequencing service at its Glasgow, United Kingdom,
laboratory to support genetic stability testing and perform identity testing on
cell banks, plasmids, and viral seeds/vectors. The service is now available
under good manufacturing practice (GMP) conditions to clients from December
2017.
Sanger sequencing is a method of DNA sequencing based on the selective
incorporation of chain-terminating deoxynucleotides by DNA polymerase
during in-vitro DNA replication. Applications include cell bank
characterization, virus seed and plasmid identity testing, and genetic stability
testing of cell banks. The new service is supported by an investment in ABI Life
Technologies’ validated 3500xl DNA sequencing technology and will complement
existing services for this testing, to provide comprehensive analysis and
characterization solutions for clients involved in the production and
manufacturing of biopharmaceutical products.
The Glasgow facility became part of SGS in 2012 following the acquisition of
biopharmaceutical contract testing organization Vitrology Limited, which
specializes in biosafety testing. An expansion of the facility in 2014 added an
additional 5,380 sq. ft. (500 m²) of laboratory space.
SGS has 20 laboratories offering contract analytical and bioanalytical services
across in North America, Europe, and Asia. The company delivers harmonized
solutions to large pharmaceutical and biotechnology firms. In addition to
testing services for the bio/pharmaceutical market, SGS also provides Phase
I–IV clinical trial management, and services encompassing data management and
statistics, pharmacokinetic/pharmacodynamic modeling and simulation,
pharmacovigilance, and regulatory consultancy.
Novo
Nordisk expands Insulin Manufacturing Facility in India
Novo Nordisk and its partner, Torrent Pharmaceuticals, an Indian pharmaceutical
company, have expanded an insulin manufacturing facility at Torrent’s site in
Indrad, Gujarat, India, Torrent announced on Dec. 11, 2017.
The Indrad facility manufactures bulk drugs/active pharmaceutical ingredients
(APIs) as well as solid-oral dosage and liquid dosage formulations. Since August
2005, a part of Torrent’s parenteral facility has been exclusively dedicated for
the formulation and packaging of insulin for Novo Nordisk.
“With the expansion of the facility at Indrad, we reiterate our commitment to
ensuring the provision of affordable, quality insulin for people with diabetes.
At Novo Nordisk, we are committed to addressing the growing diabetes burden by
working with likeminded stakeholders to change diabetes,” said Frederik Kier,
senior vice president, Region AAMEO, Novo Nordisk, in a company press release.
Melvin D’souza, managing director, Novo Nordisk India, said in the press
release: “The growth of diabetes in India is alarming and people with diabetes
have a right to access affordable, quality medication. Through this partnership,
we will continue to ensure the provision of cost-effective yet high-quality
medication.”
Novo Nordisk and Torrent Pharmaceuticals have a 25-year partnership in India,
which began in 1992 with the manufacture and launch of insulin in 40 IU vials.
An integrated manufacturing and vial-packaging plant was inaugurated later in
2009.
Lilly to
Grow its Biomanufacturing in 2018
Eli Lilly has projected an increased spend across its biomanufacturing network
next year to support bulk production and fill/finish of monoclonal antibodies.
The US-headquartered Big Biopharma firm declared its 2018 guidance this week
with incoming CFO Josh Smiley telling investors capital expenditure is expected
to be roughly $1.2bn (€1bn) – a “modest increase over 2017” to support large
molecule manufacturing.
Lilly spokesperson Tamara Ann Hull confirmed the figure, telling Biopharma-Reporter
“the modest increase in capital expenditures from 2017 to 2018 is driven by
projects to expand production both bulk and fill/finish capacity of monoclonal
antibodies.”
For this year, Lilly estimated CAPEX of around $1bn, including $850m of
investment in its US network announced by CEO Dave Ricks in March as part of a
patriotic appeal to Congress to scrap tax paid by American companies on overseas
income.
The firm also confirmed plans to build a three-story biomanufacturing facility
at its site in Kinsale, Ireland in May adding 130 operations and technical
support staff by 2020.
Media reports in February suggested the investment – the size of which has not
been disclosed – had been put on hold ahead of proposed changes to US tax laws,
though a Lilly spokesperson said that this was not the case.
The biomanufacturing network was also spared the axe in September when the firm
unveiled a restructuring plan hoping to save around $500m a year through reduced
fixed costs and the loss of 3,500 jobs – around 9% of Lilly’s global workforce.
Hull did not reveal which sites would benefit from the planned expenditure.
According to Lilly’s annual report, principal active ingredient manufacturing
occurs at its own sites in US, Ireland, Puerto Rico, and the UK, with
formulation, filling, assembling, delivery device manufacturing, and packaging
taking place at a number of sites throughout the world. The firm did not
differentiate between its small and large molecule network.
Merck Kgaa
to Transfer Tech for Vaccine Manufacturing Site in Ghana
Merck KGaA says it will provide technology and training to a local team in
Sub-Saharan Africa, to help establish a dedicated human vaccine manufacturing
facility.
The German pharmaceutical firm signed a Memorandum of Understanding (MoU) with
Ridge Management Solutions.
Under the agreement, Merck will provide its ‘know-how’, techniques and equipment
for the plant – to be located in Accra, next to the University of Ghana.
“Merck is covering the project end to end…Starting with the feasibility study
and basic design until tech transfer, validation and training the local team on
the running of machines,” a Merck spokesperson said.
Within Merck’s Life Science branch, “we have all the knowledge and techniques
needed for the project in Ghana,” the spokesperson added.
The MoU is the base for a contract, which will be signed after the feasibility
study and basic design is finished.
Merck said it is ‘fostering its presence’ in Africa, where it has ties with
Morocco, Algeria, Tunisia, Nigeria, Ghana, Ethiopia, Kenya, Angola, Mozambique
and South Africa.
In 2015, the firm acquired Sigma Aldrich as part of a plan to increase drug
sales in South Africa, Kenya, Angola, Mozambique and Algeria.
Central Institute for
Translational Cancer Research (TranslaTUM), Technical University of Munich
The Central Institute for Translational Cancer Research (TranslaTUM) is a new
interdisciplinary research building officially inaugurated at the Technical
University of Munich in September 2017.
The building was developed by the Free Federal State of Bavaria with the support
of the German Federal Ministry of Education and Research.
Developed at a cost of €60m ($71.64m), the facility received a €24m ($28.65m)
contribution from the Federal Government of Germany.
The six-story, S-shaped TranslaTUM research building has a total floor space of
60,256 sq. ft. (5,600m²). It features an entrance hall with an open and curving
staircase.
The facade of the building is arranged horizontally with a number of long, thin
windows. It also includes white, grooved ceramic plates, which highlight the
wave-shaped structure.
Public areas include a cafeteria, a seminar area, and an auditorium.
The building features 43,040 sq. ft. (4,000m²) research labs, which can
accommodate up to 230 researchers.
Designed to carry out research in translational oncology, the facility is
constructed adjacent to the Technical University of Munich’s (TUM) hospital
Klinikum rechts der Isar to support rapid translation of novel knowledge and
technology into patient care. It provides physicists, engineers, and physicians
with a shared new laboratory for transdisciplinary research.
The facility’s staff will focus on tumor diseases of bone marrow and the
digestive tract, exploring the process of recognizing and sending molecular
signals in tumor cells. They will also study the impact of cancer cells on the
immune system with the help of new imaging and analysis methods.
The facility will allow collaboration among different disciplines including
biology, biomedicine, biochemistry, physics, engineering sciences, and doctors
in clinics.
The facility includes a 7,532 sq. ft. (700m²) seminar and conference area, as
well as an underground garage with 50 parking spaces.
The TranslaTUM research building has core facilities including imaging,
preclinical research, and cell analysis. It also features state-of-the-art
laboratory equipment in core facilities including a central sequencing unit, a
microscopy unit, a histology lab, and a central bioinformatics unit.
The facility is equipped to offer a broad variety of imaging studies using
established and validated methods such as good manufacturing practice (GMP)
produced radiopharmaceuticals. The imaging infrastructure at the facility
includes magnetic resonance (MR), multi-spectral optoacoustic tomography (MSOT),
ultrasound (US), positron emission tomography (PET), single-photon emission
computed tomography (SPECT), computed tomography (CT), and phase contrast-CT
technology.
The laboratory at the facility is in compliance with S2-biolevel safety
standards. A 7,532 sq. ft. (700m²) area is designed for animal holding, where
mice and rats can be retained in sealed rooms. These comply with animal welfare
and hygiene standards, and are equipped with high-efficiency particulate
absolute (HEPA) and odor filters to stop the spread of incoming or outgoing
particles.
Construction of the new research building began in 2014 and the first floor of
the building was completed in July 2015. The topping out ceremony was held in
November 2015.
Contractors involved with TranslaTUM doranth post architekten was awarded a
contract to provide designs for laboratories, offices, the seminar area, the
cafeteria, and underground parking in the research building.
CDMO
Pfizer CentreOne Expands Contract Manufacturing To Nagoya, Japan
Pfizer CentreOne, a global contract manufacturing organization embedded within
Pfizer, announced that it is now offering services in Nagoya, Japan.
The Nagoya site will provide in-country manufacture of highly potent oral solid
dosage forms. It will also provide gateway services into Japan – inspection,
packaging and testing – for highly potent oral solid drugs and sterile
injectables made by Pfizer CentreOne outside the country.
“We’re pleased to add Pfizer’s Nagoya facility to our manufacturing footprint,”
said Peter Stevenson, vice president of contract manufacturing, Pfizer CentreOne.
“Pfizer has been manufacturing pharmaceuticals in Japan for 50 years. We deeply
understand the exacting expectations of Japanese pharmacies and patients, along
with the challenges they entail. That knowledge can help our biopharmaceutical
partners attain a marketing edge, whether they manufacture their drug at our
Nagoya site or bring it into Japan through our Japan gateway services.”
The Nagoya facility provides state-of-the-art cGMP manufacturing of highly
potent oral solid drugs that require containment (to protect personnel from
contact with hazardous materials) and segregation (to prevent
cross-contamination of drugs in the plant).
The site manufactures:
Highly active compounds
Immunosuppresive drugs
Sensitizing agents
Controlled drugs
Dosage forms include high and multiple doses; combination products; multiple
release and fixed dose.
Containment: Containment technologies at the Nagoya site span
Occupational Exposure Band (OEB) one through five and Occupational Exposure
Limit (OEL) down to 0.01 µg/m3. OEBs and OELs protect production personnel by
categorizing the risk of the drugs they handle and setting limits to their
exposure to these materials.
Inspection and packaging: Services include inspection of primary, secondary and
tertiary packaging to assure drugs and their packaging are free of defects
before leaving the facility; and custom packaging development to maximize
functionality for the pharmacy, and appeal and user-friendliness for the user.
Japan gateway services – inspection, packaging and testing – are available for
Pfizer CentreOne’s biopharmaceutical partners who seek to introduce their highly
potent oral solid drug or sterile injectable into Japan from another Pfizer
CentreOne site. Inspection and packaging services are the same as for drugs
manufactured in the Nagoya facility. Additional services include cold-chain
handling and, if required, in-market testing for release to the Japanese market.
About Pfizer CentreOne: A global CDMO embedded within Pfizer, Pfizer CentreOne
focuses on custom API synthesis, sterile injectables fill-finish and highly
potent oral solid dosage forms; and is a leading supplier of steroid and hormone
APIs and intermediates. For more than 40 years, we’ve manufactured complex
compounds for our biopharmaceutical partners, guiding their drugs safely from
development through commercialization.
Sterile Services Department Opens At West Suffolk Hospital, UK
A new purpose-built premises has been built at West Suffolk Hospital to bring
the cleaning and sterilizing of medical equipment on site
The new sterile services department (SSD) at West Suffolk Hospital is officially
open and fully operational after moving from the Hospital Road site, where it
has been based since 1971, to the new purpose-built premises.
The hospital’s SSD plays a vital role in cleaning and sterilizing medical and
surgical equipment. It processes on average around 96,000 sets of equipment each
year, serving West Suffolk Hospital’s wards, clinics and operating theatres,
Newmarket Community Hospital and local Gps.
The new facility has increased capacity, with five washers compared to the
previous four, a new trolley washer to replace a previously manual process, and
larger capacity sterilizers equaling 28 ft3, compared to the old
site’s 21 ft3.
Angela Logan, SSD manager at West Suffolk NHS Foundation Trust (WSFT), said:
“With brand new equipment and improved efficiency due to its proximity to the
main hospital theatres, the Trust and our team has been looking forward to the
very real benefits the move will bring.
“We started moving over in October, and although the first few weeks of getting
used to our new surroundings came with some challenges, staff have coped really
well and now feel much more connected to the hospital.”
The department has also been allocated a specialist porter, who can be bleeped
via a pager to deliver equipment quickly and efficiently across the site.
Craig Black, director of resources at WSFT, said: “With staff no longer
influenced by delivery times and couriers, the service is much more efficient
and can react to the demands of the busy hospital and external services. It is
also easier for the department to build relationships and problem solve with the
colleagues they have served from a distance for so many years, so we are so
pleased to welcome the sterile services team into their new home.”
Since the move, the SSD has processed around 13,222 trays, and 10,188
supplementary items of equipment for West Suffolk Hospital and other local
services.
EMA to
Relocate to New HQ in Amsterdam in Wake of Brexit
Following a vote by member states in favor of Amsterdam as the agency’s new
headquarters, the relocation will take place over the next 16 months, with
operations expected to start up in March 2019.
The European Medicines Agency (EMA) announced on Nov. 20, 2017 that it will
relocate to Amsterdam, the Netherlands, following a vote by the 27 European
Union (EU) member states in favor of making the city the new headquarters for
the agency in the wake of Brexit. EMA has been based in London, UK, since it was
established in 1995 and currently employs nearly 900 staff members at its
headquarters in Canary Wharf, London.
The agency has just over 16 months to prepare for the move, which is a
consequence of the UK’s withdrawal from the EU, and will take up operations in
Amsterdam by March 30, 2019 at the latest. The agency itself was not involved in
the selection of the new location.
“We welcome [the] decision on the new location of EMA. Now that we finally know
where our journey is taking us, we can take concrete actions for a successful
move,” said EMA Executive Director Guido Rasi in the agency’s press release.
“Amsterdam ticks many of our boxes,” he continued in the release. “It offers
excellent connectivity and a building that can be shaped according to our needs.
I am very grateful that the member states took into account our requirements for
business continuity and gave priority to the protection of public and animal
health."
Internal surveys show that a majority of EMA staff would be willing to move with
the agency to Amsterdam. “However, even in this case, our activities will be
impacted and we need to plan for this now to avoid the creation of gaps in
knowledge and expertise,” Rasi said in the press release.
Amsterdam was one of 19 offers to host EMA that were submitted by the EU member
states at the end of July 2017. The decision on the new location follows an
assessment of the bids by the European Commission and EMA.
To start off their collaboration, EMA and the Netherlands will establish a joint
governance structure that will steer and oversee the relocation project. The
agency intends to give stakeholders and the public full visibility of the
relocation project, and in early December, it will make available a monitoring
chart on its website to allow tracking of the progress made with the relocation.
Source: EMA
Meissner expands Aseptic Fill/Finish
Range
Meissner Filtration Products has bolstered its automated filling offerings
through the acquisition of PDC Aseptic Filling Systems.
The deal – financials of which have not been divulged – adds PDC’s range of
sterile fill and finish products to Meissner’s filtration, single-use fluid
handling and unit processing portfolio.
“PDC brings innovative technology and equipment to Meissner which augments our
current capacity in two primary areas, automated filling systems and unique tube
sealing equipment,” a Meissner spokesperson said.
“Both are hugely synergistic with our existing portfolio as well as our
organizational trajectory whereby we are widening the breadth of complete unit
processing operations we offer to the marketplace.”
The firm will be wholly integrated into Meissner, the spokesperson added, though
this will be done over a period of time to ensure a “truly seamless” experience
for the two firms’ client base.
“We expect this acquisition to integrate very well with our existing pharma
business but more important than how it supports our business, is what these
additional process solutions offer our clients and how it supports their
operations.”
We were also told the expansion of Meissner’s processing business has been
driven by a number of drivers within the pharma industry.
“Risk mitigation is always a primary concern, however there are also some
additional market dynamics that bear consideration.”
These include processing smaller fluid volumes as productivity per liter
increases at the same time as targeted populations bases are in general becoming
smaller, leading to demand for products which can streamline the aseptic
handling of closed system aliquots, we were told.
Other factors driving demand for tools which enhance productivity include
increased competition in the marketplace from biosimilars, the firm added.
Expansions in Cell Culture Facility Offerings
Recent investments show expansion activity in cell culture facilities.
The upstream cell culture sector has seen expansion activity recently as some
contract biomanufacturers invest in their cell culture facilities. Major
projects announced in the past year include Lonza’s new Ibex solutions that the
company is building in Visp, Switzerland, to support multiple technologies,
including monoclonal antibody (mAb) cell culture, and FUJIFILM Diosynth
Biotechnologies’ new cell culture laboratories in Teesside, UK, among others.
Lonza is building Ibex, a complex of five modular
buildings providing 1,076,000 sq. ft.
(100,000 m2) of surface area. Construction began in June 2017. The
first two buildings are due to be finished and ready for outfitting by mid-2018
and expected to be fully operational by 2020. In addition to Ibex, Lonza has
previously built and licensed mammalian facilities in the United States, United
Kingdom, Spain, and Singapore.
Ibex solutions is a new biological development and manufacturing concept that
couples flexibility in facility build-out with tailored business models
leveraging the company’s expertise and service network in Visp, according to
Marc Funk, COO, Lonza Pharma & Biotech.
“Ibex biomanufacturing comprises a modular, technology-independent development
and manufacturing complex that is capable of supporting activities across
multiple technologies, including mammalian, microbial, cellular, and
bio-conjugate, from late drug discovery to manufacture,” Funk says.
The complex will be able to operate at capacities varying from single-use to
large scale, depending on customer requirements, according to Funk.
In addition to infrastructure and know-how, Ibex offers flexible models to match
and adapt to individual customers’ expectations and forecasts, according to
Funk. The availability of a modular complex with pre-built shells means
time-to-market can be reduced by 12 months or more, he asserts.
One of the two initially finished buildings at the new complex will be occupied
by Sanofi, Funk says. This move is in line with a joint venture that Sanofi and
Lonza entered into in February 2017. The two companies are jointly investing
approximately CHF290 million (US$298 million), split equally between them, for
the joint venture (2). The second of the two buildings will house a mix of
customer-dedicated suites and have capacity for polysuites.
FUJIFILM cell culture laboratory expansion
In the third quarter of 2017, FUJIFILM Diosynth Biotechnologies, a biologics
contract development and manufacturing organization (BioCDMO), opened 10,000 ft2
of newly built cell-culture process development laboratories in Wilton Centre,
Teesside, UK. The laboratories were built through a JPY 1-billion
(US$8.9-million) investment, part of a greater JPY 14-billion (US$125-million)
expansion announced by the BioCDMO’s parent company, FUJIFILM Corporation, in
April 2017.
The Wilton facility is located close to the company’s site in Billingham, UK,
which allows for easy access to both facilities.
“There is great scientific talent in the Northeast of England which is a perfect
synergy with the Process Development expertise that we have been developing over
the past 25 years,” says Funk. “We are excited to be part of a growing industry
and the part we play in growing our industry.”
Although the BioCDMO says it has intention to invest further in growing its
process development capabilities, it has no concrete new investment plans at
present.
The new laboratories are dedicated to supporting activities in the company’s
Saturn mAb Platform, which is designed to enable rapid access to process
development and manufacturing capacity.
“The foundation of FUJIFILM Diosynth’s Saturn mAb Platform was built on its 25+
years of analytical and process development and manufacturing experience. The
platform has built-in best practices, from our Apollo expression system to the
latest high throughput process development technologies for process
development,” Funk says.
“The platform is adaptable to customer’s existing cell lines as well. Once the
platform has been proven to work for a customer’s monoclonal antibody, FDB
[FUJIFILM Diosynth Biotechnologies] de-risks the production as we will guarantee
performance,” he adds.
“From a GMP [good manufacturing practice] perspective, the Saturn mAb Platform
offers a dedicated high-capacity mAb-only manufacturing facility with a
simplified off-the-shelf supply chain and batch documentation,” Funk explains.
In addition to the Wilton facility, FUJIFILM Corporation’s overall JPY
14-billion (US$125-million) investment includes an expansion in the US at its
site in Texas. The company completed a JPY 10-billion (US$89-million) cGMP
production facility in April 2017 for its FUJIFILM Diosynth Biotechnologies
Texas (FDBT) unit.
This facility was built in part with funding from the Biomedical Advanced
Research and Development Authority, an office of the US Department of Health and
Human Services. FUJIFILM plans to invest an additional JPY 3 billion (US$27
million) to outfit the Texas facility with mammalian cell-culture bioreactors.
The FDBT facility is scheduled to start operation in 2018 and will be the
manufacturing center of excellence for the Saturn mAb Platform. It will have an
initial cell-culture capacity of 6000 L via three 2000-L bioreactors. The
facility is designed to allow for future expansion that can accommodate up to
24,000 L of upstream capacity to meet clinical and commercial demands.
FDBT was acquired by FUJIFILM in 2014 through its FUJIFILM Diosynth
Biotechnologies USA subsidiary and became a wholly owned subsidiary in March
2017.
In addition to Lonza and FUJIFILM, Sartorius Stedim Cellca, a part of Sartorius
Stedim Biotech, also recently announced an investment in a new cell culture
facility.
In September 2017, the company started construction on a new EUR 30-million
(US$36-million) Cell Culture Technology Center in Eselberg, Germany, which is
scheduled to be completed by the end of 2019. The location of the new facility
places it in the northwestern scientific hub headquartered in Ulm, Germany.
The company has thus far been operating in a rented building in Laupheim,
Germany. The new facility will approximately double the company’s space, and the
new location will provide closer proximity to universities and research
institutes in Ulm’s Science Park, according to the company.
The company purchased the property, which spans more than 64,560 sq. ft. (6000
m2), at Science Park III in Eselberg in November 2016. The Cell Culture
Technology Center can be expanded by a further 5000 m2 as needed, according to
the company.
Sartorius Stedim Cellca, which develops cell lines and protein production
processes, licenses technologies for the production of proteins, and offers cell
culture media, currently employs around 90 people. The company intends to expand
its workforce to more than 120 people over the medium term.
Further investment in cell culture capabilities includes pharma major Novartis.
In August 2016, Jacobs Engineering Group, a provider of technical, professional,
and construction services, was awarded a $100-million contract to expand
Novartis’ biotechnology center in Huningue, France. The expansion project is
scheduled to be completed by 2020 and adds cell-culture bioreactors to the site.
Jacobs is providing engineering, procurement, and construction management
services and will increase the site’s production capacity by 70%.
In addition, it will create a second line of purification that allows for
multiple drugs to be manufactured simultaneously. At 35,000 m2, Novartis’
Huningue site houses one of the largest production facilities for mAbs produced
from mammalian cells.
Another expansion move involves Sumitomo Dainippon Pharma, an Osaka, Japan-based
pharmaceutical company, which boosted its cell-culture production capabilities.
In April 2017, the company formed a deal with Hitachi, a Japanese business
solutions provider, to supply automated cell mass-culture equipment for
regenerative medicine using human induced pluripotent stem (iPS) cells.
The equipment supplied supports Sumitomo’s research into making practical use of
dopaminergic neural progenitor cells. The equipment consists of single-use
consumables, such as bottles, tubes, and cell culture dishes.
The iPS cells can be cultured and differentiated efficiently because they can be
manufactured in large amounts automatically and be observed under closed sterile
environment, according to Hitachi.
In addition to supplying the equipment, Hitachi has formed a joint research deal
with Sumitomo to evaluate the validity of processing methods that will be
adjusted for practical use of the automated cell culture equipment.
The companies aim to use the equipment for the clinical treatment of patients
with Parkinson’s disease with human iPS cells. iPS cells have the ability to be
developed into different types of tissues and organs and can be potentially used
as regenerative medicine to repair wounded cells.
Sartorius Cell Culture Technology Center,
Germany
Sartorius Stedim Cella broke ground on a new laboratory and office facility at
the Science Park III, Ulm, Germany.
Sartorius Stedim Cellca is developing the Cell Culture Technology Center (CCTC)
in Science Park III in Germany, with an estimated investment of €30m ($35.2m).
Sartorius Stedim Cellca is a subsidiary of Sartorius Stedim Biotech that has
established innovative cell line development technology Cellca CHO Expression
Platform.
The company held the groundbreaking ceremony for the facility in September 2017
to mark the start of construction. The new facility is expected to be completed
by the end of 2019.
Science Park III is accessible through different transportation routes as it
lies between Stuttgart and Munich.
Moving operations to this new facility will make it easier and more convenient
for international customers to visit the company. The relocation will also place
the CCTC closer to universities and research institutes that are in the vicinity
of Ulm city.
The new center is being built on 64,560 sq. ft. (6,000m²) of land bought by
Sartorius in November 2016.
The company is currently operating from a rented building in Laupheim with 90
employees. Rapid growth in business has necessitated a bigger space for the
growing employee base and production facilities.
The new facility will include a laboratory and office space and will double
Sartorius’ total space.
Sartorius Stedim Cellca devised a unique cell line development technology
platform for protein production of biopharmaceuticals in Chinese hamster ovary
(CHO) cells.
The platform helps provide stable cell lines with simple feed-batch processes
for the biopharmaceutical industry. It consists of an expression vector, a host
cell line, a CHO media system, and an upstream process design.
The Cellca CHO expression platform helps generate cell cultures from the DNA
stage to the RCB stage within four months. It has developed 3g/L protein titers
in 12-14 day standard feed-batch process.
The processes can be transferred and scaled-up to 1,000l range bioreactors using
the platform, and more than 40 projects have successfully been completed.
Headquartered in France, Sartorius Stedim Biotech is an international supplier
of products and services to the pharmaceutical industry.
The company serves as a total solution provider. Its portfolio covers various
aspects of biopharmaceutical manufacturing.
The firm employed 4,700 staff members and generated €1.05bn ($1.1bn) in revenue
in 2016.
Cellca was acquired by Sartorius Stedim Biotech Group in 2015 to become
Sartorius Stedim Cellca. The new entity develops cell lines and protein
production processes, as well as licenses technologies for protein production
and offers media to develop cell culture.
The proteins are produced using living cells under controlled conditions and are
used as the basis for the development and manufacture of medications.
Sartorius plans to expand its workforce by employing more than 120 employees in
the future.
Science Research and Innovation
Facility, University of Windsor
The University of Windsor is building a new science research and innovation
facility (SRIF) at its campus in Ontario, Canada.
Located near Essex Hall and the Jackman Dramatic Art Centre, the new facility
will be used to carry out research on various areas including cancer and nano
materials.
The university is investing $30.3m in the development of the research facility.
Construction is ongoing and is expected to be completed by April 2018.
The SRIF is expected to benefit the Ontario region by generating new jobs,
fostering innovation, and driving economic growth.
The SRIF will be a three-story building with a built up area of 46,000ft². It
will feature classrooms, state-of-the-art laboratory equipment, teaching labs,
and wet and dry lab spaces.
The design of the facility is based on an open-lab concept with all the spaces
being completely transparent and made of glass, which also allows for entry of
natural light.
The entrance of the facility will include an atrium with a lounge
interconnecting all three floors.
The interior space is designed to create a collaborative environment for both
university staff, as well as graduate and undergraduate students. It is also
adaptable and can be altered according to changing needs of the users.
The facility will be energy-efficient and will meet Leadership in Energy and
Environmental Design (LEED) standards for environmental sustainability.
The project was announced in January 2017 and site work commenced in February.
The topping off ceremony was held in November 2017.
The project has received $14.95m in funding from the Government of Canada
through the Post-Secondary Institutions Strategic Investment Fund. The
Provincial Government of Ontario is providing $2.56m towards construction, while
the University of Windsor is contributing $12.8m.
The first floor of the facility will be dedicated to medical physics, including
imaging and diagnostic technologies. It will house laboratories for X-ray
diffraction, microscopy and instrumentation.
Currently located in the Department of Chemistry and Biochemistry, the nuclear
magnetic resonance (NMR) facility will be moved to the first floor, while
research on transitional health will be carried out on the second floor. This
floor is designed to support advancement of cancer research.
The third floor will house the advanced materials research lab, which will carry
out research on nano materials and biometrics.
Amico Design Build has been contracted to build the new facility, while Colliers
Project Leaders is providing project management services.
Established in 1857, the University of Windsor currently 15,000 students
studying a variety of undergraduate and graduate programs in the fields of law,
business, engineering, education, nursing, human kinetics, and social work.
The university unveiled Phase I of its downtown campus in September 2015. Phase
II is currently under construction and will help increase the university’s
offerings.
Wasdell
Group’s New Pharmaceutical Packaging Facility, Dundalk
Wasdell Group is building a new pharmaceutical packaging plant in Dundalk,
Ireland.
Being developed at an estimated cost of €30m ($35.77m), the facility will be
Wasdell’s first plant outside the UK.
The new packaging facility will enable Wasdell to serve customers in the
European pharmaceutical industry. It will carry out drug testing, production of
primary and secondary packaging, and distribution in Europe and international
markets.
The project is backed by the Irish Government and is expected to generate 300
jobs. Operations are expected to commence by Q4 2018.
The new packaging facility is being built in the IDA Dundalk Science and
Technology Park in Mullagharlin, Dundalk.
The location has various transport connections for product shipment, being
within one hour’s journey from Dublin and Belfast via the motorway. In addition,
it is around a 70 minute journey from the site to Belfast City and Belfast
International airports. The site is also close to four deep water ports located
within a one-hour drive. It is also well-connected by rail links to Dublin and
Belfast.
The Irish plant is planned to be developed in phases with Phase I occupying 2.88
hectares. Wasdell holds land options to expand the site by another 2.68
hectares.
The site will house a 70,000ft² packaging plant, including 12 production suites.
It will include quality control (QC) import testing facilities, state-of-the-art
packaging technologies, and storage and distribution facilities.
It will also offer serialization technology and customized manufacturing
solutions.
The Dundalk plant will initially produce blister pack and container-filling
packaging formats. It will have the flexibility to offer alternative packaging
types and dosage forms in the future.
The blister packaging offered by Wasdell includes polyvinyl chloride (PVC)
/ polyvinylidene chloride (PVDC), polyethylene terephthalate (PET), aclar,
thermo-form, alu-alu (cold form), and pealable foil. Custom tooling and design
is also offered under blister packaging services.
Wasdell offers a range of container-filling services for solid, liquid, and
powder products. Filling of tablets, capsules, powders, and liquids in various
containers is offered, along with labelling and label leaflets. Alternative
packaging types available include strip packs, sachet filling, and packing.
The new plant will also offer 2D data matrix printing and carton serialization
services to help pharmaceutical companies counter counterfeit and misbranded
drugs. The technology applies 2D matrix barcodes on the product to ensure
traceability.
Wasdell Group is a pharmaceutical services provider established in 1971 and
based in England. It operates from Swindon, Burnley, and Newcastle, employing a
total of 800 people.
The company offers technical, primary, and secondary packaging, manufacturing
and distribution services to pharmaceutical and healthcare companies in Europe
through its six divisions.
The Wasdell Packaging division offers primary and secondary packaging services,
including manufacturing to support clinical trials and serialization to address
counterfeit products.
Biolab’s
Research and Development Centre, Mississauga
Brazilian pharmaceutical firm Biolab Farmacêutica has opened a new research and
development (R&D) center in Mississauga in the Greater Toronto Area (GTA) of
Ontario, Canada.
Developed as part of a global expansion plan, the project will strengthen the
work of the company’s São Paulo facility, which is located in Itapecerica da
Serra, Brazil.
Constructed at a cost of C$56 million ($45 million), the new center is the first
R&D facility built by the company outside Brazil. Construction commenced in
August 2015 and the inauguration ceremony was held in October 2017.
Biolab collaborated with the Ontario Investment Office, City of Mississauga,
Toronto Global and the Brazil-Canada Chamber of Commerce (BCCC) for the
development of the R&D facility.
Biolab decided to build its new R&D facility in the GTA due to various available
partnership opportunities.
Ontario’s life sciences industry also offered several advantages, including
partnership opportunities with universities, laboratories and international
research centers.
The new 13,988 sq. ft. (1,300 m²) R&D center in Canada will support the
currently ongoing research activities of Biolab’s R&D center in Brazil.
Research and innovation activities will commence in 2018 after the facility is
validated by Canadian authorities, including steps such as testing equipment,
documentation creation and compliance with Health Canada standards.
The R&D center will initially employ a team of 20 scientists and pharmaceutical
specialists, which is expected to increase to 60 researchers over the first
year.
The new facility will carry out research for a wide range of products in
Biolab’s pipeline. The exact number of products has not been finalized yet.
Biolab plans to initially focus on products with commercial potential in both
Brazil and Canada.
The Ontario Government provided $2.8m for the new R&D facility through the Jobs
and Prosperity Fund, which was created in 2013 to promote R&D activity and
finance projects related to clinical trials and pharmaceutical research.
The fund helps reduce 15% in income tax for the beneficiary companies.
Established in 1997, Biolab develops healthcare solutions through the research,
development and production of drugs in cardiology, gynecology, orthopedics,
rheumatology, and pediatrics and dermatology sectors.
The company has more than 100 products in its portfolio and has filed 270 patent
applications. It has the potential to generate 100 million units of drugs and
cosmetic products a year.
Biolab employs 2,600 people at its Brazilian facility and operates a business
development office in Miami, Florida. The company also has presence in
international markets through the licensing of its products and collaborations
with universities, and national and international research laboratories.
An estimated 50% of the revenue generated by the company is from its innovative
medicines. Biolab invests 10% of the net revenue generated a year in research,
development and innovation.
Biolab is already present in international markets through the licensing of its
products. It plans to open a manufacturing facility in Canada by 2021.
The Francis Crick Institute, London
The Francis Crick Institute (previously known as the UK Centre for Medical
Research and Innovation, or UKCMRI), is an interdisciplinary medical research
center developed in London, UK.
It is located in Somers Town in the borough of Camden. The institute is the
largest center for the research and development on biomedical sciences in
Europe. The project was conceived in December 2007 and construction began in
July 2011.
The research and innovation center was inaugurated by Queen and the Duke of
Edinburgh in November 2016.
The institute has approximately 1,250 scientists from various disciplines
worldwide and 250 other staff. The institute researches on interpreting the
causes of heart diseases, stroke, cancers, infections and neurodegenerative
diseases, as well as develop innovative solutions for their treatment. The
center works with leading UK hospitals. Physicists, biologists, engineers,
chemists, mathematicians and computer scientists will focus on rapidly turning
the discoveries at laboratories into treatment developments.
The UKCMRI was renamed the Francis Crick Institute in May 2011, in the honor of
the British neuroscientist, biophysicist and molecular biologist Francis Crick.
The institute is a world-class medical research facility. It is expected to
improve lives and attract medical research innovation investments into the UK.
The Francis Crick Institute was set up by consortium partners, including
University College London (UCL), the Medical Research Council, Cancer Research
UK, the Wellcome Trust, Imperial College London and King’s College London. The
consortium invested £650m into the project. The Francis Crick Institute is
expected to require approximately £100m a year to remain operational.
The 15-storey Francis Crick Institute was built on a 3.6-acre site at Brill
Place, in the Somers Town and St Pancras area. It is located beside the St.
Pancras International Station and British Library in Central London.
The institute provides approximately 979,160 sq. ft. (91,000m²) of space for
biomedical research and development. The facility is designed to exceed the
biosafety level three standards.
It conducts research on cancer cells, various flu viruses, tuberculosis, malaria
and HIV to develop vaccines.
The terracotta clad facility is designed to portray its significance in the
prime historic location and also create favorable working conditions for the
staff. The laboratories are housed in four quadrants of the building. A scaled
transverse atrium provides views of the building interiors and allows flow of
natural light. Its lowered roof design reduces the scale of the project and
house cooling and heating units along with solar panels. A sequence of double
height rooms connected by the transverse atria provides employees with meeting
areas. Ground level is occupied with public elements.
The sustainable research center houses a two-story, 4,842 sq. ft. (450m²)
healthy living center. The facility overlooking the Ossulston Street is
dedicated to improving health and well-being of local inhabitants. It includes
two training and meeting rooms, health-check rooms, sports and physical activity
areas, a kitchen and a reception. The local residents, The Francis Crick
Institute, Hopscotch, New Horizon Youth Centre, Training Link, Camden Council
and Somers Town Community Centre run the facility.
The project includes a £1.7m allocation towards improvement of housing in the
council through Camden’s Better Homes programme, a £3.8m on-site power plant,
provision of apprentices during construction, funding on community safety, a
teaching laboratory, public involvement in science programs, a 450-seat
auditorium and exhibition space, improvements to community spaces, voluntary
educational programs, a pedestrian and cycle access way, as well as aid for
local businesses through the purchasing goods and services.
The striking building of the Francis Crick Institute has been designed by HOK in
partnership with PLP Architecture. Local public consultation and views from the
scientists, community groups and residents were considered for its design.
Laing O’Rourke was the main contractor and the contract value is about £350m.
URS was the environmental engineer. Arup was the mechanical, electrical, public
health engineer and was also responsible for project management. Adams Kara
Taylor was the structural engineer and Turner and Townsend was the cost
consultant.
The original design was opposed by the local community, who objected to the
concept of such a massive center within a city that is facing land scarcity.
Their opposition increased as the site was earlier rejected to accommodate
public housing. Concerns over the building becoming a potential target for
possible terrorist attacks were also raised. The scale of the building was
subsequently reduced, following a number of design revisions.
United BioPharma selects GE Healthcare’s FlexFactory
United BioPharma (UBP) has selected GE Healthcare’s FlexFactory manufacturing
platform for its new facility focusing on late-stage clinical and commercial
production capacity of therapeutic monoclonal antibodies in Hsinchu Industrial
Park, Taiwan.
With this added capacity, UBP will support local healthcare needs by bringing
biopharmaceuticals to the Taiwanese and surrounding markets faster, while also
opening global markets through the FlexFactory’s proven track record in meeting
global regulations and quality standards.
The project received support from the Taiwanese Government to help improve
access to biopharmaceuticals and boost the bioprocess market in the region. This
is a key priority for the Taiwanese Government, which has introduced several
policies to create a favorable environment for the development of the biotech,
pharmaceutical, and medical devices industries in the country.
Including GE’s FlexFactory based on integrated single-use technologies, the new
facility will be dedicated to late-stage clinical and commercial production
capacity of biopharmaceuticals, especially monoclonal antibody UB-421, which
will be used for HIV treatment. GE will also continue to work closely with UBP
on the establishment of its contract development and manufacturing organization
(CDMO) business.
Chairperson of UBP Dr. Chang Yi Wang said: “The completion of this
state-of-the-art facility equipped with two of GE’s 2,000l single-use
bioreactors and integrated manufacturing process is a much-anticipated
achievement for UBP to enter into commercial-scale current good manufacturing
practice (cGMP) production with international standards.
“It also resolves the manufacturing bottleneck for UBP’s rich pipeline. With the
potential expansion to twelve 2,000l production lines within this eight-story
building, UBP is and will continue to be the largest protein drug manufacturer
in Taiwan in the foreseeable future.”
The head of Taiwan’s Industrial Development Bureau (IDB), Ministry of Economic
Affairs (MOEA), said: “In order to improve the industry’s protein drug
technology and commercialization capability, the MOEA will assist, through
Industry Collaboration Programs, to bring in and transfer GE Healthcare’s
process optimization and scale-up technology for monoclonal antibodies to United
BioPharma (UBP).
“Through this, we will indirectly assist the establishment of UBP’s 2,000l x 2
biologics manufacturing plant. We expect that the successful operation of this
plant will further enhance global competitiveness of Taiwan’s protein drug
industry. We believe this will become the driving force for the growth of
Taiwan’s biotechnology industry.”
General Manager of global commercial bioprocess at GE Healthcare Life Sciences
Sven Henrichwark said: “UBP’s Flex Factory will help deliver increased capacity
and support Taiwan’s growing pharmaceutical industry requirements more rapidly.
Taiwan’s desire to boost its manufacturing capacity is an industry need we are
hearing echoed across the globe.
“Local production capability is a crucial element in providing national
healthcare systems with the vital medicines to address growing patient needs. We
are excited to contribute to UBP’s development by delivering a robust and
flexible biomanufacturing solution that includes final qualification and
training.”
UBP’s partnership with GE started as a Fast Trak collaboration. GE Healthcare’s
Fast Trak centers, with advanced laboratories, provided large-scale equipment
and process-related support for UBP’s research and development (R&D) team
members in developing new biopharmaceuticals. The collaboration under the
Industrial Cooperation Programme helped manufacture clinical material and
technology transferred the manufacturing process back to the UBP team in Taiwan
with complete transparency, while their facility was being built.
About FlexFactory:
GE Healthcare’s FlexFactory is a centrally automated, flexible biomanufacturing
platform. It allows manufacturers to quickly and easily establish
biopharmaceutical manufacturing capacity within an existing building or as part
of a new facility.
FlexFactory is designed to help manufacturers such as United BioPharma to
rapidly respond to local healthcare needs and to support global customers in
bringing lifesaving treatments to market more quickly, FlexFactory is primarily
comprised of single-use technologies and associated process hardware and
integrated with automation and control components for start-to-finish
manufacturing of biopharmaceuticals.
GE’s Fast Trak Service Centers are specifically designed to help
biopharmaceutical manufacturers increase their process productivity, reduce
cost, and enable them to bring their products to market faster. The centers are
equipped with the latest technologies for bioprocessing in an environment and at
a scale that closely replicates the real-life industrial setting.
For more than 30 years, thousands of customers world-wide have been trained by
GE’s experienced Fast Trak leadership teams, giving customers access to industry
expertise encompassing process, analytical development, and process scale-up.
Manufacture of drug substances for use in toxicology studies or Phase I and II
clinical testing is also possible in the Fast Trak Center located in the US.
GE Healthcare has Fast Trak Service Centers in South Korea, the US, Sweden,
India, and China, as well as satellite Fast Trak Centers in Turkey, Japan, and
Singapore. More than 500 customers worldwide attend standard Fast Trak courses
every year, with training available in local languages. In addition, there are
customized courses that are built upon request and tailored according to
customer needs.
Founded in October 2013, UBP was spun-off from its parent company United
Biomedical Asia to focus on its monoclonal antibody drugs business.
UBP has established a strategic partnership with Taiwan conglomerate Formosa
Plastics Group and its Chang-Gung Memorial Hospital network. UBP possesses a
comprehensive technology platform for antibody drug development and is focused
on the R&D, manufacture, and global commercialization of innovative monoclonal
antibodies and biosimilar antibodies with significant market potential.
Driven by innovation and execution, UBP strives to provide effective
therapeutics to address unmet medical needs, improve human health and contribute
to Taiwan’s economic development
Wuxi
Griffin – A New Aseptic Fill Contract Manufacturer in China
The pharmaceutical contract
manufacturer Wuxi Griffin Pharmaceutical is a new joint venture between Wuxi
Fortune Pharmaceutical in China and SialoCarb, a private company based in Eslöv,
Sweden that specializes in sterile filling and medical device validation and
production.
The main focus of the western-managed joint venture is aseptic fill & finish of
sterile pharmaceuticals.
Headed by CEO Torgny Lundgren, Wuxi Griffin Pharmaceutical's management says it
has extensive knowledge in the pharmaceutical business with an average of 15
years of experience.
Of the new venture, Lundgren, said: “There has been a lack of knowhow of how to
implement western manufacturing GMP standards in China and this gap is filled by
the new plant in Wuxi, China."
China is the second largest market for pharmaceuticals and with the highest
growth rate, Western pharmaceutical companies therefore need to be in China to
expand.
Products manufactured in the new Wuxi facility include MAbs, vaccine,
recombinant proteins as well as biosimilars and small molecule drugs
(traditional).
RABS and Isolator production technology is used, and there is capacity for
manufacturing of clinical trials for biologics (small and medium sized batches)
as well as commercial manufacturing.
"Complying with global GMP gives us an advantage as the requirements of Chinese
customers wanting Western quality products are met. We also assist Western
pharmaceutical companies wanting accelerated access to the Chinese market,"
added Lundgren.
On Jan. 4, 2018, contract manufacturer Wuxi Griffin announced the completion of
a new 27,450-sq. ft. aseptic fill/finish facility in Wuxi, China. The facility
is equipped with three filling suits and uses restricted access barrier systems
and isolator production technology.
According to the company, the facility is compliant with GMP standards and
offers manufacturing services for monoclonal antibodies, vaccines, recombinant
proteins, biosimilars, and small-molecule drugs. Small- and medium-sized batch
clinical trial manufacturing and commercial manufacturing are also available.
Polish GMP
Inspections at API Plant Finished With Positive Results
Polpharma has announced that the Main Pharmaceutical Inspectorate (MPI) have
completed two inspections at its active pharmaceutical ingredients (API) plant
in Poland.
Both inspections finished with positive results, and the inspectors will
recommend the issue of good manufacturing practice (GMP) certificates for all
the substances evaluated.
It was further acknowledged that the API Plant meets GMP requirements, and the
certificate makes it possible to sell products worldwide.
This is the best confirmation that Polpharma delivers high-quality products.
Abzena consolidating UK and West
Coast US Operations
Abzena Plc has begun consolidating its UK operations at a facility in Cambridge
and leased a plant in San Diego, US to consolidate its West Coast production
activities.
The UK-based announced it had leased a 30,000 square foot building at the
Babraham Research Campus in Cambridge in the UK in 2015.
Now the firm announced it is relocating all its UK operations including the head
office functions, biology and chemistry research services groups.
In the US, Abzena has leased a 50,000 foot facility at Lusk Boulevard, San Diego
at which it plans to consolidate its regional operations.
The project will see Abzena relocate activities carried out at a leased
laboratory in Torrey Pines, which it took on when it bought Pacific GMP in
2015.
The Lusk Boulevard facility houses cleanrooms that will accommodate 500L and
2,000L bioreactors operated by Abzena’s manufacturing division.
On January 4, the firm entered into a preferred biomanufacturing equipment
supply and services agreement with Sartorius Stedim Biotech SA.
Under the deal, Sartorius will supply the bioprocess reactor equipment, process
analytic software and to provide support for the design of the facility. The
site is expected to be fully operation in early 2019.
Pharma Technology Headquarters, Nivelles, Belgium
Cost: €8 million (about $9.5 million)
Pharma Technology is moving its headquarters to a green field site half a mile
from its current home in Nivelles, Belgium. At 60,000 sq. ft., the new
state-of-the-art site is twice the size of Pharma Technology’s former facility
and, among other attributes, will feature a large R&D center to build upon the
company’s reputation for innovation in tablet dedusting, capsule polishing and
OSD testing technology.
The new headquarters also doubles Pharma Technology’s manufacturing capacity,
and significantly increases its stocking space. Modernized technology will boost
production of high-end equipment with continuous quality control through all
manufacturing and assembly stages, resulting in an e-FAT individual document per
machine. A spacious, fully equipped demonstration lab accommodates customer
tests, FATs and special projects with OEB 3 containment capacity.
Leading up to the move, Pharma Technology also has up-staffed, hiring over a
dozen workers to bring its personnel count to approximately 75. A formal
inauguration for the new plant is planned for March 2018.
Lonza
Emphasizes New Track and Trace Capabilities at Scotland Facility
Lonza has joined contractors predicting high demand for services that comply
with track and trace rules due to be introduced in the EU and US.
The Swiss life science ingredients supplier made the forecast after it completed
the installation of serialization technology at its facility in Edinburgh,
Scotland last month.
The technology includes a line capable of serializing and tamper-proofing
liquid-filled hard-capsule (LFHC) cartons for aggregation on shipment pallets.
Lonza predicted customers would benefit from this investment, citing drug
serialization rules soon to be introduced under the EU Falsified Medicines
Directive (FMD) and US Drug Supply Chain Security Act (DSCSA) as a driver.
Jane Fraser, head of operations at the site, said, “It’s important for our
customers to know that our Lonza Edinburgh facility is ahead of the curve and
already fully compliant with the new regulatory requirements in the United
States and EU to combat anti-counterfeiting.
"Our new serialization line and quality system – fully commissioned and
qualified this year – are now being used to serialize our customers’ sales
packs, well in advance of the serialization deadlines" she added.
Lonza joins fellow contractors like Recipharm and Almac, which have also built
promotional campaigns emphasizing their compliance with serialization
regulations – also known as track & trace – in the US, Europe and other
markets.
Technology firms like GEA and Zenith Technologies have also expanded their
serialization offerings, predicting that demand for compliant systems will also
increase.
CureVac
GMP IV Production Facility, Tubingen
CureVac is developing a new good manufacturing practice (GMP) compliant
ribonucleic acid (RNA) production facility at its German headquarters in
Tubingen.
Planned to manufacture 30 million doses of RNA-based therapeutics a year,
production is scheduled to commence in 2018, while commissioning is expected to
be completed in 2019.
The new facility will expand CureVac’s manufacturing capabilities and meet
growing demands for clinical trials and product commercialization.
Construction of the GMP IV facility began in October 2017.
With a floor space of 94,688 sq. ft. (8,800m²), the new facility will be used to
produce a wide range of RNA-based products including RNActive®, RNArt®,
RNAntibody® and RNAdjuvant®. These products are approved for indications such as
cancer, infectious diseases and other illnesses.
The plant will also have the potential for future expansions.
The RNA active ingredients made at the plant can be used to treat various
diseases and infections. A patent-protected production process is standardized
for all RNA constructs.
The plant is able to manufacture multiple products, smoothly switching from one
production method to another in a few hours. The platform also eliminates the
need to develop validation concepts for new products.
Production processes can be scaled according to different quantities ranging
from small and customized batches to commercial-scale output.
The GMP-compliant plant will be used to produce vaccines in the event of a
pandemic. Vaccines can be made quickly using a biotechnological in-vitro process
that uses naturally occurring components as source materials.
The plant will also adhere to the PureMessenger® method of production, which
ensures pure and consistently high RNA quality. It will be equipped to
manufacture new RNA sequences in GMP quality within a few weeks. The production
process also significantly minimizes the cost per dose.
CureVac’s proprietary technology uses mRNA as a data carrier to instruct the
human body to produce proteins capable of fighting various diseases. The
company’s technologies are used to develop cancer drugs, vaccines and molecular
therapies.
Established in 2000, CureVac is a biopharmaceutical company, which was a
spin-off from the University of Tϋbingen.
It is one of the first companies to have initiated clinical trials on mRNA-based
drugs and has more than 17 years of experience in producing RNA molecules for
various medical needs.
CureVac has been operating GMP-compliant RNA production plants GMP I and GMP II
since 2006. It also recently completed GMP III, a third in-house suite for
manufacturing RNA products.
Clariant broke Ground for its New Plant in India
Specialty chemical company Clariant broke ground for its new manufacturing and
healthcare packaging plant in Tamil Nadu, India, on 20 January 2016.
The facility is located in the Kudikadu region of the SPICOT industrial complex
in the Cuddalore district.
The ceremony was attended by Clariant’s regional president in India Deepak
Parikh, executive committee member Christian Kohlpaintner, masterbatches
business unit head Marco Cenisio, and health packaging sales head in India Ketan
Premani.
The company invested approximately Sfr10 million ($9.85 million) through its
wholly owned Indian subsidiary for the construction of the new packaging plant,
which began operations in November 2017.
Clariant’s new plant is designed to support the manufacture of desiccant
canisters and packets which are inserted into pharmaceutical packaging to
control moisture levels and maintain the stability of medicine. It expands the
company’s current manufacturing capacities and provides access to India’s
pharmaceutical packaging segment.
The plant features
state-of-the-art global healthcare manufacturing infrastructure that is
compliant with all current good manufacturing practices (cGMP)
and US Food and Drug Administration (FDA) standards.
The production area also meets Cleanroom Class 100,000 and is ISO 8, ISO 9001
and ISO 14001 certified. In addition, the facility is in the process of
obtaining ISO 15378 certification.
The new plant will manufacture Clariant’s Sorb-it®, Tri-Sorb®,
2-in-1 Can® and Getter Can® sorbent canisters.
The new manufacturing and
packaging
plant will serve globally active, generic and branded pharmaceutical companies,
as well as the Indian pharmaceutical market.
The facility will also enhance Clariant’s medical specialty business and provide
end-to-end solutions to customers.
Clariant’s new greenfield plant in Cuddalore; ten production sites in Gujarat,
Maharashtra, Madhya Pradesh and Tamil Nadu; and its regional innovation center
in Mumbai are part of its growth strategy in India.
Clariant is a specialty
chemicals
manufacturing company based in Switzerland. It is one of the biggest producers
of pigments, textiles and leather chemicals in India.
Clariant Healthcare Packaging is a member of Clariant’s Masterbatches business
unit, which manufactures controlled atmosphere packaging solutions such as
pharmaceutical desiccants, equilibrium sorbents, adsorbent polymers, oxygen
scavengers and pharmaceutical closures and containers.
It employs both active and passive packaging technologies, and offers an array
of standard components and complete systems. It manufactures and markets
textiles, leather, paints, plastic, printing inks and agrochemical products.
Boehringer-Ingelheim to Make First Mab from New Shanghai Plant
tislelizumab will be the first commercial product to be made from
Boehringer-Ingelheim’s site in Shanghai, and the first to be made by a foreign
CMO in China.
Germany-headquartered contract manufacturing organization (CMO) Boehringer-Ingelheim
announced it has entered into an agreement to commercially supply the anti-PD-1
antibody islelizumab for its Chinese partner BeiGene.
The monoclonal antibody will be the first to be made commercially from
Boehringer’s mammalian cell culture facility in Pudong, Shanghai which opened
its doors in May last year.
The site, built in collaboration with Zhangjiang Biotech & Pharmaceutical Base
Development Company, is part of Boehringer’s strategy to “become a leader for
contract development and manufacturing of monoclonal antibodies and recombinant
proteins in China,” said Boehringer spokesperson Ralph Warsinsky.
This agreement marks the first biopharmaceutical made by a third-party
manufacturer to enter into commercial supply in China, though Warsinsky said
Boehringer has “already been manufacturing clinical trial supplies in Shanghai
since 2015,”
Until recently, third-party manufacturers were not permitted to operate in
China. A China State Council announcement in May 2016 allowed trial projects for
Marketing Authorization Holders (MAH) to use a GMP-compliant CMO, effectively
overwriting this rule.
According to Warsinsky, Boehringer, through its facility and partnerships, was a
key player in helping to change the regulations.
“Establishing and expanding our biopharmaceutical manufacturing facility in
Shanghai has been accomplished in close collaboration with local authorities and
partners,” he said.
“We are delighted that our experiences with our contract manufacturing operating
model and GMP standards are acknowledged by Chinese authorities. These have
supported the development of the regulatory reform in China, in terms of shaping
the regulations on Biologics outsourcing.”
Telstar completes Design, Manufacture and Validation of 13 Isolators for
Ipsen Biopham
Telstar has completed design, manufacture and validation services of a complex
suite of thirteen isolators.
Comprising seven production isolators and six quality control (QC) lab
isolators, the complex achieves containment levels of 0.2ng/m³ (200 picograms).
It is specially designed to provide both operator protection from accidental
release of the high-potency recombinant proteins and product protection from
external contamination.
Developed for IPSEN Biopharm, the isolator package is installed in a recently
upgraded cleanroom facility located in the Wrexham manufacturing site.
The set of 13 isolators were designed with a once-through airflow regime and
include safe change inlets and exhaust filters integrated within the cleanroom
in a very restrictive area. They are also connected to a dedicated heating,
ventilation and air conditioning (HVAC) system. This proved a technical
challenge for the Telstar team, which worked closely with the building
contractors on site to successfully achieve the requirements of the client.
The isolators shared many common design details favored by the client from
Telstar’s previous contract with the client. These details included clamped
visor frames to provide a more robust gullwing design to provide support to
larger-than-normal dimensional visors, and panel filters with safe change
housings to provide the necessary increased flow rate but also enable the
filters to be safely changed in and out locally without risks of secondary
exposure.
In addition, contained transfer ports were included to maintain the low-level
occupational exposure limit during transfer of product and removal of liquid and
solid waste from the isolators. The equipment has now been successfully
commissioned and tested in accordance with the principles of good manufacturing
practice (GMP) for pharmaceuticals as set out by the International Society for
Pharmaceutical Engineering (ISPE) Baseline Guide for Commissioning and
Qualification Volume 5.
The isolators are specifically designed to contain a liquid biotoxin (BSL -4),
which has an occupational exposure limit (OEL) of 0.2ng/m³. The isolator
mechanical design strength is designed to withstand pressures of -2,500Pa to
2,500Pa.
All the isolator units are designed for bio-decontamination using hydrogen
peroxide and are connected to a common manifold fed from one vaporized hydrogen
peroxide delivery system, which is interfaced with each isolator over a central
programmable logic controller (PLC) communications system, enabling the
isolators to be decontaminated individually, or if required together.
This is the second major project developed by Telstar for IPSEN Biopharm. The
company previously designed and installed six bespoke bio isolators for a new
laboratory area, which also reached the demanding containment level of 0.2ng/m³,
(200 picograms), which is exceptionally challenging operator exposure level
within the isolator manufacturing industry.
Celltrion to ramp up Biosimilar Program with New Production Plant
At the J.P. Morgan Healthcare Conference that took place this week in San
Francisco, California, Republic of Korea-based biotech company Celltrion
announced that it is preparing to build a new overseas production plant that
will add to the strength of its biosimilar program.
The new plant, with a production capacity of 360,000 liters, is triple the
capacity of what Celltrion had initially planned. This decision was made to
“ensure stable supplies as well as leverage on economy of scale to further lower
the prices of its biosimilar drugs,” said Celltrion’s CEO, Jung Jin Seo.
The company currently owns 2 other production plants that, when running at full
capacity, are capable of 50,000 liters and 90,000 liters, respectively.
During Seo’s presentation, he compared Celltrion to major global pharmaceutical
companies such as Amgen and Genentech. Currently, Celltrion has 2 biosimilars on
the market: infliximab (marketed as Inflectra in the United States, and
referenced on Remicade), and rituximab (marketed as Truxima in the European
Union, referenced on Rituxan).
Celltrion is also in the process of carrying out clinical trials of adalimumab
(based on AbbVie’s Humira) and bevacizumab (based on Genentech’s Avastin)
biosimilars. In order to create a competitive edge, the company says that it
plans to develop its adalimumab biosimilar as a high-concentrate formula which
enables a smaller injection volume than is currently on the market.
For its bevacizumab biosimilar, the company expects to be the first on a global
scale to bring a bevacizumab biosimilar to the market, kicking off sales with a
“first-mover advantage,” said Seo. However, there some biosimilar developers are
further along than Celltrion in their bevacizumab programs. In November 2017,
Indian drug maker Biocon announced that it launched a bevacizumab biosimilar in
India. In addition, Amgen’s biosimilar, Mvasi, received FDA approval last year,
though it has not yet been marketed.
Also in Celltrion’s pipeline is a subcutaneous-administration version of
infliximab, which is not yet available in the market, as well as cetuximab
(referenced on Erbitux) to treat colorectal cancer, and palivizumab (referenced
on Synagis), which has a major indication for respiratory diseases.
Looking to the future, Celltrion is interested in potentially investing in the
medical device business; as Seo reports, Celltrion sees big opportunities in
both telemedicine and the next-generation diagnostics market. In the years
ahead, “the firm plans to make strategic investments in these businesses,” said
Seo.
Eisai ups Capacity for Pills and Ppis in China
Eisai Co Ltd has completed construction of an oral solid dose form manufacturing
facility in Suzhou, China.
The Japanese drug firm announced completion of the project, explaining the new
facility has capacity to make three billion tablets a year. The site will be
operational in the second half of the year.
Eisai has made medicines in Suzhou since 2014 when it set up a facility for the
production of injectable Methycobal (mecobalamin), which is used to treat anemia
and nerve damage.
The newly completed plant will make and package an oral solid dosage form
version of Methycobal.
It will also produce the Alzheimer’s disease pill Aricept (donepezil) and the
proton pump inhibitor Pariet (rabeprazole sodium) for the Chinese market.
Eisai’s existing facility will close after the new plant is operational.
The firm said, “Through the completion of the OSD production facility at the new
Suzhou Plant, Eisai seeks to strengthen its in-house domestic production system
in China and expand its stable
supply chain.”
Eisai generated revenue of ¥49.2bn ($7.5bn) in China in the fiscal year ended
March 31, 2017, up 17% year-on-year.
Methycobal revenue fell 4% to ¥17.9bn. Aricept brought in ¥6.1bn, which is an
increase of 11.1%.
Malaysian Entrepreneurs to build Sri
Lanka's First Pharma Industrial Zone
Called Pharma Zone, the industrial area occupies 50 acres of land, and will
facilitate local pharmaceutical manufacturers with sufficient land and
infrastructure facilities
As per reports, The Sultan of Johor, Sultan Ibrahim Ibni Almarhum Sultan
Iskandar has teamed up with entrepreneur Patrick Lim Soo Kit to build an
industrial zone for pharmaceutical manufacturers in Sri Lanka with an investment
of 100 million US dollar.
According
to a press release, the State Pharmaceuticals Manufacturing Corporation of Sri
Lanka (SPMC) and Pharma Zone (Pvt) entered into an agreement to build the first
ever exclusive pharmaceutical manufacturing zone of Sri Lanka in the Welipenna
area of the Kalutara district.
Pharma Zone, located on 50 acres is a Sri Lankan Board of Investment approved
company whose principals are Sultan Ibrahim and Lim Soo Kit, a leading Malaysian
entrepreneur.
Health Minister Rajitha Seneratne said Sri Lanka was giving incentives for local
firms to produce drugs for the state health system, through a 15-year guaranteed
buyback agreement and a cost plus 20 percent purchase price in an 'import
substitution' strategy.
The industrial zone will lease land to prospective firms for a premium and
annual rental. The zone will come with common infrastructure including effluent
treatment and warehousing. The firms in the zone will partner with Sri Lanka's
SPMC.
The SPMC will provide drug formulations and monitor quality, Lohitha
Samarawickrema, President of the newly established National Chamber of
Pharmaceutical Manufacturers of Sri Lanka said.
SPMC had signed memorandum of understanding with 25 companies to make drugs for
the government's medical supplies division.
SPMC Chairman Dr Sayura Samarasundera said prospective investors who were
attempting to set up pharma factories were turned away from several industrial
zones operated by the Board of Investment except Kandy, due to lack of
understanding about the nature of the business.
The pharma manufacturing zone through its common facilities including
warehousing will help reduce costs, Samarasundera said. It costs about 2 million
US dollars to set up a factory to make 1-1 billion tablets or capsules but the
warehouse cost about 200 million rupees (about 1.5 million dollars). The common
facilities in the zone will provide common infrastructure helping keep down
costs, he added.
Patrick Lim Soo Kit said the zone will adhere to the 'very strict' environmental
standards of Sri Lanka. “We are delighted to enter into this agreement with the
government of Sri Lanka which has always enjoyed warm relations with Malaysia.
It is the fervent wish of Sultan Ibrahim, that this venture not only brings
commercial prosperity to Sri Lanka but benefits the people by way of reduced
pricing as well as the ready availability of drugs,” Lim said in the statement.
“This is a 100% Malaysian investment and it underlines the high regard that the
Sultan and the people of Johor for Sri Lanka,” he added.
SPMC chairman Dr. Sayura Samarasundara said that with the completion of the
Pharma Zone, envisaged to be in operation within one year, the Country Sri
Lanka’s dependency on imported drugs would soon become a thing of the past.
McIlvaine Company
Northfield, IL 60093-2743
Tel:
847-784-0012; Fax:
847-784-0061
E-mail:
editor@mcilvainecompany.com
Web
site:
www.mcilvainecompany.com