PHARMACEUTICAL & BIOTECHNOLOGY
INDUSTRY UPDATE
October 2017
McIlvaine Company
TABLE OF CONTENTS
Texas Biomed Steps Closer To New High Containment Lab in US
Ventria Bioscience Plans to Double Biomanufacturing Capacity
Maxxam Analytics Opens First US Food Testing Lab
Juno Opens HQ & Cancer Research Site
Sharp Packaging Reaches Fiftieth Serialization Line
Milestone
Lonza to Buy US Clinical Manufacturing Site
Abeona
Therapeutics Dedication of Gene Therapy Manufacturing Facility
MilliporeSigma Opens New Life Science Center in Massachusetts
Brammer Plans Cell & Gene Therapy Plant Expansions
Rutgers and NJII to Set Up Continuous Manufacturing Institute
Piramal Boosts HPAPI Site in Michigan
Alewife Research Centre (ARC), Cambridge, MA
Alcami's Analytical Testing Facility, Missouri, United States of America
Tulex Completes NJ Development and Manufacturing Facility
Cambrex Invests in Highly Potent API Manufacturing Plant
CordenPharma Acquires Pfizer API Facility in Colorado
Batavia Adding 50 Jobs in US Viral Vector and EU Cleanroom Expansion
Hitachi Chemical to Expand Site
The Shriram Center for Bioengineering & Chemical Engineering
Torbay Pharma Opens Plant with Sterile Injectables Capacity in UK
Oxford Genetics Expands UK Facility
BASF Opens Pharma Formulations Lab in India
Micro-Sphere Expands Capsule Filling Facility
Kaneka Eurogentec to Build Biologics Facility
Ardena Launches Following Pharmavize and Crystallics Merger
MilliporeSigma Expands Celonic's Capabilities
Nemera Receives Authorization for Neuenburg Plant
ADC Biotechnology Plans Commercial Biomanufacturing Plant
Milliporesigma Opens Chinese Bioprocessing Centre
ALS Opens Coatbridge Laboratory in Scotland
Novasep to Expand Cryogenic Production Capacity
Vetter Breaks Ground for New Ravensburg Building
Recipharm Equips Lisbon Facility for US and European Serialization
Eurofins Investment in New Scottish Facility
Sterling Steps-Up Solid Form Services with UK Facility
C2 Pharma Gains CEP Approval and Invests in Manufacturing
STA to Open Catalyst Screening Center in China
Batavia Adding 50 Jobs in US Viral Vector and EU Cleanroom Expansion
Pfizer Expands Japan Contracting Offering
Promethera Biosciences, Shibuya Collaborate on Cell Therapy Manufacturing
Janssen Expands Ringaskiddy Facility
Abbvie Opens Biologics Plant in Singapore
Xellia Starts Construction on Copenhagen Sterile Drug Plant
Capella Biomedical Research Laboratory, Cambridge Biomedical Campus
Navesta Pharmaceuticals' Plant, Sri Lanka
Merck to Replace Filling Line at Bari Facility
CordenPharma Invests in Small Molecule API Development Capacity
Cambrex Expands API Capabilities
J&J Invests in Manufacturing Capacity in Ireland
FDA and Baxter Work Together to Secure Manufacturing in Puerto Rico
Hitachi Chemical Expands in Japan
US FDA Approves Production at Samsung Biologics Plant in South Korea
Texas Biomed Steps Closer To New High Containment Lab in US
San Antonio City is supporting Texas Biomedical Research Institute’s efforts to
design a new high containment research lab.
The San Antonio City Council has authorized a loan of $250,000 to Texas
Biomedical Research Institute (Texas Biomed), an independent, not-for-profit
biomedical research institution, to help fund a biosafety level 4 (BSL-4)
facility on its campus.
In June 2017, Texas Biomed announced that its Board of Trustees had approved
moving forward with the construction of its second BSL-4 lab, expanding the
organization’s capabilities in developing vaccines and therapies for the world’s
deadliest infections (including infectious pathogens with a growing resistance
to current treatments).
Texas Biomed’s current BSL-4 laboratory is the only privately owned BSL-4
laboratory in the US.
“Texas Biomed has been a tremendous asset to our City and our nation, working to
advance scientific and medical breakthroughs that keep our communities safer and
healthier,” said Mayor Ron Nirenberg. “The expansion of the biosafety level 4
lab is crucial to ensuring that this institution, an anchor in our local
economy, continues to receive the resources it needs to be a world leader in
biomedical research.”
Under the Loan Agreement, Texas Biomed must retain 43 current BSL-4 jobs and
create at least nine additional full-time jobs in the new expanded facility.
City Manager Sheryl Sculley said, “Expanding the BSL-4 laboratory and its
capabilities will allow Texas Biomed to retain and recruit some of the world’s
top scientists in the area of infectious diseases, while also significantly
increasing the amount of bioscience research dollars flowing into San Antonio.”
Expansion of the BSL-4 laboratory is part of a larger strategic plan for the
Institute under the leadership of recently-hired Texas Biomed President and CEO,
Dr Larry Schlesinger.
“The Institute’s current biocontainment facilities (BSL-3 and BSL-4) must expand
if we are to meet the growing demands for discovering more effective
diagnostics, therapies and vaccines for these infections,” said Dr Schlesinger.
“We are excited to get started so that we may bring greater innovation, new
discoveries and added hope for a safer, healthier future.”
In the past decade, Texas Biomed has contributed significantly to the
understanding of infectious diseases. For example, the team has:
demonstrated efficacy of a live vaccine for Lassa Hemorrhagic Fever virus
identified new inhibitors of Ebola virus disease in systematic screenings of
FDA-approved drugs
identified a viral component that is important for Ebola virus replication and
could serve as a potential target for antiviral therapy. This finding was
selected by the National Institutes of Health as a top discovery in 2015.
The Institute is also making major advances in new therapies and vaccines for
HIV, malaria and tuberculosis, which combined accounts for the majority of human
suffering and death due to infections worldwide.
ACF Bioanalytical Plant Opens
ACF Bioservices has completed the construction of its Exton, Pennsylvania,
US-based facility for cell and gene product testing.
Parent company Absorption System’s Chris Bode told us the 2,400 sq. ft. site
will also offer biological testing capabilities.
“We anticipate that a good portion of the site will be utilized solely for gene
and cell therapies. But our core business is expanding into the emerging
category of GMP biological testing, which also includes the area of non-clinical
equivalence testing for small molecules.”
“We will use the facility to continue to expand our in vitro expertise to
replace certain types of clinical equivalence testing for small and large
molecules,” he stated.
According to Bode, the GMP-compliant facility was built in anticipation of
client demand.
“We had conducted studies in the gene and cell therapy space for existing
clients, and in order to stay in touch with these projects as they progressed
further into clinical trials we needed a cGMP facility,” he said.
“As we explored our options, we came to the realization that gene and cell
therapies had reached a tipping point and were coming of commercial age, so to
speak. Our competitive intelligence provided further evidence of commercial need
for such a facility,” he added.
Bode said the facility – which cost ACF Bioservices $2m (€1.7) – will attract
new business.
“The complex nature of these new therapeutics (cells and genes) is pushing the
limits of our historical approaches to understanding product performance,” he
explained.
The company the opening of the facility will create 15 jobs in the next 12-18
months.
Ventria Bioscience
Plans to Double Biomanufacturing Capacity
Ventria Bioscience will double biomanufacturing capacity for therapeutic
proteins, reagents and cell culture products.
Ventria Bioscience Inc. announced an expansion of biomanufacturing and
laboratory facilities to roughly double Ventria’s capacity for production of
recombinant proteins. The company broke ground on the expansion of its molecular
biology lab, greenhouses, process development and analytical lab, and processing
capacity in Junction City, Kansas. Ventria’s proprietary ExpressTec platform for
biomanufacturing produces biological products known for purity, safety and
cost-effectiveness.
Ventria is developing a promising pipeline of novel therapeutic proteins for
potential treatment of human diseases. In addition, Ventria manufactures
high-quality, defined, animal-free reagents and cell culture products, marketed
globally by its InVitria division and leading laboratory supply distributors.
Partnering with pharmaceutical and biotech companies, Ventria also supplies a
variety of recombinant proteins for development as potential new drugs.
"We are very pleased to announce this expansion. As Ventria's business continues
to grow, we are excited about serving our customers and partners globally, as
well as contributing to the vibrant economy of Junction City and central
Kansas," said Scott E. Deeter, president and chief executive officer of Ventria.
"The proven effectiveness of Ventria's unique technology for biomanufacturing is
gaining recognition in our industry, and Ventria's pipeline of therapeutic
proteins has the potential to make a real difference in people's health in the
future."
Ventria's therapeutic development effort focuses on an unmet need for safer and
more effective treatments for inflammatory bowel disease (IBD), characterized by
chronic inflammation in the digestive tract, generally as ulcerative colitis or
Crohn's disease. Both can cause debilitating diarrhea, pain, fatigue, weight
loss and sometimes life-threatening complications. An estimated 1.6 million
people in the United States and 2.2 million in Europe suffer from IBD, according
to the Crohn's & Colitis Foundation of America, and the European Crohn's and
Colitis Organization.
Construction on the 3,000-square-foot addition to Ventria’s facilities,
representing an investment of more than $1.5 million, will begin immediately.
Ventria expects its local workforce to grow by more than 50 percent, with
several new employees already on board for the expansion.
The general contractor for the project is KBS Constructors, Inc., based in
Topeka and leading this project from its Manhattan, Kansas, office; the
architect-engineer is BG Consultants, Manhattan; and the greenhouse contractor
is Stuppy Greenhouse, North Kansas City, Missouri.
Maxxam Analytics Opens First US Food Testing Lab
Maxxam Analytics (Maxxam) has opened a 3,000-square foot food testing laboratory
in Kansas.
The provider of food, environmental, industrial hygiene and DNA analytical
testing said it is its first US food testing lab, building on the ones it has in
Canada.
The ISO 17025 accredited lab is in the Kansas City Animal Health Corridor at
Kansas State University Olathe.
Ralph Richardson, dean and CEO of K-State Olathe, said: "[The] company has
created new jobs in Olathe and is helping usher in a more skilled workforce for
the region by giving K-State Olathe's graduate students the opportunity to learn
Good Laboratory Practice operating standards and industry-based lab operations
before graduation."
Donna Garbutt, Maxxam’s CEO, said it was excited to work with the university and
the relationship would bring mutual benefit.
“Food testing is a big part of our testing in the food space, for the overall
organization it is the largest percentage of what we do,” she said.
“Our focus in Kansas is on the pet food market to begin with before we expand
into human food. We have existing customers of ours for a number of years that
have existing production plants in the area.
“We are focused on making sure we assist customers to meet the regulatory
environment but there is also a big interest in the food industry. Everything is
reviewed and that goes from the microbiology and chemistry perspective and if a
product makes claims with regards to allergens etc. that must be validated by an
independent source.”
The testing lab will ensure food meets safety and regulatory requirements
through its microbiology, chemistry and residue testing.
The Maxxam lab at K-State Olathe has 10 employees including researchers, a lab
manager and a number of analysts, but plans to grow to 15 staff.
Garbutt said being aligned with the university was a good opportunity to access
the latest research while providing opportunities to graduate students to get
experience in a production environment.
“We have the general standard suite of equipment for microbiology and chemistry
testing including GC-HPLC, incubators and a lab space. We are there to be local
– turnaround time is 24 hours but we can do faster, it depends on the need and
of course some tests take longer,” she said.
“We have clients and experience in Canada but the food industry is global. We
have customers here in Canada that also have facilities in the US and when we
looked at expansion it made sense that it was Kansas City. If we need to deal
with a large uptick in a short time we don’t need to run couriers long
distance.
“There are regulatory differences in the US and Canada but a lot is consistent
and there are more similarities than differences. How we operate the lab is the
same and we can use our experience in the space but different customers are
available in the US versus Canada.”
Maxxam is part of the group of companies under Bureau Veritas.
The food division is specialized in microbiology, chemistry and residue testing
of samples.
It has 2,200 employees in 45 facilities across North America processing over 2.5
million samples a year.
Bureau Veritas is in lab testing, inspection and certification services. The
group has more than 70,000 employees in 1,330 offices and labs in 140 countries.
Juno Opens HQ & Cancer Research Site
Juno Therapeutics has opened its new headquarters and research facility in South
Lake Union, Seattle, US.
The development consolidates Juno’s Seattle team – previously spread across
three locations – under one roof in South Lake Union.
The facility houses 65,000 sq. ft. of biosafety level one and two (BSL-1 &
BSL-2) laboratory space over five floors. The focus will be the development of
cell-based immunotherapies based on chimeric antigen, and high-affinity T cell
receptors.
Spokesperson Chris Williams said the site is strategically placed near
Washington’s largest city.
“Our headquarters and research building is about 20 miles south of our
manufacturing facility, which is located in Bothell, Washington, which his north
of Seattle. The new HQ is in the same neighborhood as our previous HQ,”said
Williams.
“For a variety of reasons, including attracting talent, we wanted to make sure
our new building was in or near downtown Seattle,”he added.
Juno has premises across Washington, US, and Göttingen and Munich, Germany.
Avara Acquires GSK Facility
Avara Pharmaceutical Services has signed an agreement with GSK to acquire a GSK
consumer healthcare manufacturing facility in Aiken, SC.
"This acquisition is an important component of our strategic plan and expands
our services by adding additional solid dose capability in the U.S., which is in
very high demand," said Timothy Tyson, chairman and chief executive officer,
Avara. The transaction is expected to complete on or before June 1, 2018.
Avara Pharmaceutical Services is a state-of-the-art contract manufacturing and
technical services organization providing both API formulation and
manufacturing, along with secondary formulation, manufacturing and packaging of
small molecule drugs, including highly potent compounds. Avara has secondary
manufacturing technologies including granulation, coating, blending,
encapsulation, compression and drying of tablets and capsules. Avara also has
sterile manufacturing capability.
Following completion of the transaction with GSK, Avara Pharmaceutical Services
will have seven sites. Three in the U.S., including the corporate HQs; one in
Puerto Rico, one in the UK, one in Ireland, and one in Italy.
"As we celebrate another important milestone, we continue with great confidence
to add pharmaceutical services and capabilities with complementary offerings in
key regions in this rapidly growing market,” said Mr. Tyson.
Fresenius Kabi Acquires Akorn
Fresenius Kabi broke ground recently on a $250 million manufacturing campus. The
development in Chicago's near west suburbs will transform the current plant into
a state-of-the-art pharmaceutical manufacturing campus. It comes following an
extensive intergovernmental agreement worked out last year that provided for tax
incentives and land use controls.
Fresenius Kabi is a global pharmaceutical company that specializes in medicines
and technologies for infusion, transfusion and clinical nutrition. The company's
global headquarters is in Bad Homburg, Germany. Today, the company employs more
than 1,700 people in Illinois.
The current Melrose Park site manufactures generic, sterile injectable
pharmaceuticals used in hospitals and clinics for chronically and critically ill
patients throughout the U.S. The expansion will create multiple new buildings
connected to the existing manufacturing site and will feature fully automated
aseptic filling lines using state-of-the-art isolator technology, expanded
lyophilization (freeze-drying) capabilities, formulation areas, a dedicated
warehouse for raw materials and components and an administration building with
conference center, laboratories, office space and cafeteria.
Fresenius Kabi will invest the $250 million in the project over the next decade.
The project is expected to be completed in 2026.
"This project will create many opportunities for our employees, who work
around-the-clock to produce life-saving medicines for patients who need them,"
said Steven Nowicki, senior vice president of global operations for North
America, pharmaceuticals division, Fresenius Kabi. "Our expectation is that the
positive effects of this extensive construction project and our continued growth
will benefit the people and business community of Melrose Park and Illinois."
Sharp Packaging Reaches Fiftieth Serialization
Line Milestone
Sharp, a global provider of pharmaceutical packaging and clinical services, part
of UDG Healthcare, has reached a milestone in its track and trace program by
equipping its fiftieth line with serialization capabilities ahead of the US and
European regulatory deadlines in 2018/19 aimed at preventing counterfeit product
from entering the supply chain
The fiftieth line, located at the Allentown facility in Pennsylvania, marks the
latest milestone in Sharp’s ongoing serialization program to meet the new
legislative requirements in the US and Europe.
Having started serializing products more than nine years ago, the company
currently runs more than 70 serialization projects, supplying products across
the globe, supporting eight international serialization programs.
Rick Seibert, Senior VP of Global Innovation & Technology Service at Sharp,
said: “Many industry players have underestimated the impact that implementing
serialization can have on an organization and have delayed their preparations
for the Drug Supply Chain Security Act (DSCSA) and the EU Falsified Medicines
Directive (EFMD), meaning they are underprepared and unlikely to be fully
compliant in time for the deadlines.”
“Serialization is not a new concept. Sharp has been serializing products for
almost a decade, meaning we have a team of industry leaders with considerable
expertise and depth of knowledge in this area.”
“As a result, we can offer our customers a scalable and accelerated onboarding
process, making their journey to compliance more streamlined, and less time and
cost intensive. We expect to see many companies, particularly small and
mid-sized players, relying on outsourced packaging solutions to maintain
continuity of supply post-enforcement dates.”
The company’s first serialization project for Cephalon began in 2008 ahead of
the Californian e-Pedigree deadline in January 2009.
Sharp was responsible for validating and packaging several products for the
biopharmaceutical company from its Allentown facility.
Gerry Frank, former Senior Director of Packaging Technology at Cephalon, said:
“At the time that we approached Sharp we were exploring how packaging technology
could allow us track product through the supply chain. Sharp’s expertise and
innovative approach to serialization was invaluable throughout the project.”
“Now, nine years later, it is fascinating to see how the pharmaceutical industry
is adopting serialization programs as we face the regulation deadlines
globally.”
Lonza to Buy US Clinical Manufacturing Site
Lonza is acquiring a clinical-stage mammalian manufacturing site in the US from
Shire. Financial details of the deal were not disclosed.
The 58,000-ft2 (approx. 5,388m2) site, located in Hayward, California, has been
operating as a multi-product cGMP facility since 1990 and has a successful
regulatory track record.
Assets include 1,000L and 2,000L single-use bioreactors and associated
downstream capabilities. Currently the site employs more than 100 personnel, all
of whom will have the opportunity to continue in their role with Lonza.
In response to Lonza’s Pharma&Biotech customers’ increasing demand for
clinical-stage manufacturing capacity, the acquisition of the site will provide
additional cGMP capacity and will supplement our existing assets in Slough (UK).
Lonza customer batches will be initiated in 2018.
“As a committed partner to the pharmaceutical and biotechnology industry, Lonza
recognizes the need for established and dependable global manufacturing
facilities,” said Karen Fallen, Vice President, Business Unit Head, Clinical
Development, for Lonza. "The acquisition of this site allows our customers
greater access to clinical capacity from a US site. The additional capacity will
support the needs of our customers to secure manufacture for their products’
complete lifecycle across Lonza’s global manufacturing network."
“We are confident in Lonza’s ability to continue the important work happening in
Hayward and are pleased that they recognized the talent of the team already in
place,” said Matt Walker, Shire’s Head of Technical Operations. “Moving forward,
Lonza will serve as a partner to Shire, managing the manufacture and supply of
reagents used in a number of Shire products.”
Lonza's recently completed the acquisition of Capsugel increasing its ability to
supply the pharmaceutical, biotech and specialty ingredients markets.
Abeona Therapeutics
Dedication of Gene Therapy Manufacturing Facility
Abeona Therapeutics Inc., a clinical-stage biopharmaceutical company focused on
developing novel gene and cell therapies for life-threatening rare diseases,
announced the ground-breaking of the first anticipated commercial gene therapy
manufacturing facility in Ohio.
The Cleveland-based facility, named The Elisa Linton Center for Rare Disease
Therapies, will have the capacity to produce advanced gene and cell therapies to
treat serious and debilitating rare diseases. The dedication and ground-breaking
ceremony was held October 4.
“We are very excited to announce the creation of The Elisa Linton Center for
Rare Disease Therapies, which will be a global resource for production of gene
therapies with the potential to bring new treatments to rare disease patients
around the world,” said Timothy J. Miller, Ph.D., President and CEO of Abeona
Therapeutics. “It is especially fitting that this center is named for Elisa
Linton, who was born with Sanfilippo syndrome, a rare terminal disease. The
memory of Elisa and courage of her family continue to be a great inspiration to
all members of the rare disease community.”
The Elisa Linton Center for Rare Disease Therapies will initially be used to
produce ABO-101 and ABO-102, investigational gene therapies currently in
development at Abeona for the treatment of patients with Sanfilippo syndrome,
and EB-101, an investigational autologous cell therapy for the treatment of
recessive dystrophic epidermolysis bullosa (RDEB), a rare and devastating skin
disorder.
The center will also house Abeona’s expanded viral-vector lab, which will
develop and produce unique and proprietary vectors used for the delivery of gene
therapies. The 6,000 square foot center will be built-out and validated over the
next 12 months.
“The Epidermolysis Bullosa Medical Research Foundation, along with the EB
Research Partnership, is a longtime supporter of research that may help patients
living with EB including the development of EB-101. The development of EB-101 is
a great example of the progress we are making in EB research today,” said Paul
Joseph, Chief Financial Officer of the Epidermolysis Bullosa Medical Research
Foundation. “We are very pleased to support Abeona taking steps to establish a
world-class gene therapy production facility that will bring new hope to people
living with EB and other serious diseases and conditions.”
Several leaders from local government and life sciences were scheduled to attend
the dedication ceremony of the center, including representatives from United
States Senator Sherrod Brown’s office, Case Western Reserve University,
BioEnterprise, MidTown Cleveland, Inc. and JumpStart Inc.
MilliporeSigma Opens New Life Science Center in
Massachusetts
MilliporeSigma officially opened its new Life Science Center in Burlington,
Massachusetts. The new center serves as a regional hub for scientific
advancement and customer collaboration.
MilliporeSigma's new 280,000-square-foot Life Science Center — now home to
nearly 1,000 employees — is designed to leverage the expertise and skills of the
best talent in the life science industry. In addition to housing both a customer
service and call center, the new campus features an M Lab Collaboration Center,
a shared exploratory environment where the company's scientists and engineers
work with customers to learn about the latest techniques in biomanufacturing.
At year-end, MilliporeSigma will also open the region's first BioReliance
End-to-End Biodevelopment Center for small-scale drug manufacturers who will use
the lab for their early-phase clinical trials. MilliporeSigma has 30 years of
process development experience and a track record of delivering robust clinical
production process and clinical material within nine to 12 months.
MilliporeSigma's Burlington facility was designed and constructed to LEED
(Leadership in Energy and Environmental Design) standards — minimizing energy
and water consumption, while creating an attractive, convenient and healthy
place to work. Some of its innovative features include daylight streaming in
from all angles, high-efficiency LED lighting and water fixtures and a 182kW
solar photovoltaic system blanketing the roof. Twelve electric vehicle-charging
stations, with 24 reserved parking spaces, are available at no cost to employees
and visitors.
The Life Science business of Merck KGaA, Darmstadt, Germany operates as
MilliporeSigma in the U.S. and Canada. Merck KGaA, Darmstadt, Germany acquired
Millipore in 2010 and Sigma-Aldrich in 2015. Prior to the latter acquisition,
MilliporeSigma was known as EMD Millipore.
Brammer Plans Cell & Gene Therapy Plant Expansions
The contract development and manufacturing organization (CDMO) has selected Pall
Life Sciences as its single-use equipment partner at its sites in Florida and
Massachusetts.
This year, Brammer Bio has invested in its biomanufacturing capabilities, with a
$40m expansion at its late-stage and commercial-ready cell and gene therapy
facility in Cambridge, Massachusetts and a $10m expansion at a Phase I/II plant
in Alachua, Florida.
And at Biotech Week Boston, Pall Life Science announced it had been chosen as a
preferred technology partner “to deliver an end-to-end single-use platform
solution from upstream to downstream,” according to Mario Philips, vice
president and general manager of Pall Biotech.
The Alachua site will feature cell culture capabilities of up to 500L, while
Cambridge will have a scale of up to 2,000L, both fully equipped by Pall. This
includes Allegro STR single-use stirred-tank bioreactors range, fixed-bed
bioreactors for the scale-up of adherent processes, and 25 bi-axial rocking
bioreactors.
In the downstream, Pall will supply the sites single-use tangential flow
filtration (TFF) systems, Allegro MVP systems for fluid automation, and Allegro
single-use chromatography systems.
“With Pall’s critical process solutions and process support, we look forward to
building on more than 100 executed projects and 150 clinical cell and gene
therapy lots in Florida—including many first-in-human trials—and 600 plus
commercial biologics batches produced in Massachusetts,” Brammer’s CSO Richard
Snyder said in a statement.
Rutgers and NJII to Set Up Continuous Manufacturing
Institute
The New Jersey Innovation Institute and Rutgers University have teamed up to
establish an institute to promote the development of continuous manufacturing
technologies for drug production.
The New Jersey Continuous Manufacturing Institute (NJCMI) will let pharma firms
develop processes and production technologies in collaboration with NJII and
Rutgers experts. The center will also house a training center.
Rutgers has a history of working with drug companies on manufacturing.
The organization helped Janssen develop the continuous production method for the
HIV treatment Prezista (darunavir). The US Food and Drug Administration (FDA)
approved the process in 2016.
Donald H. Sebastian, president of NJII said, “This partnership with Rutgers
builds on over a decade of leading edge R&D, and deep faculty expertise that
NJCMI can leverage to make available pilot-scale technologies that meet
pharmaceutical industry demands for higher production volume, greater efficiency
and reduced cost.
He added that, “I expect the center will be a strong magnet attracting all the
links of the pharmaceutical value chain to make New Jersey a place of
business.”
Regulators in the US and Europe have been encouraging drug firms to use
continuous processes to make the products for the past few years.
Douglas Hausner from Rutgers University-based Centre for Structured Organic
Particulate Systems’ (C-SOPS) underlined this point at the Oral Solid Dosage
(OSD) Continuous Manufacturing in the Current Regulatory Landscape summit in
Malta in June.
He told delegates ““Currently the FDA is strongly advocating for the adoption of
the technology.
“They have created specific offices to facilitate this technology, funded work
at universities, re-aligned internally, and hired a significant number of
engineers all within the last 2-3 years,” adding “In my opinion, they really
could not be encouraging this more than they are already are.”
Piramal Boosts HPAPI Site in Michigan
Piramal Pharma Solutions will expand its high potency active pharmaceutical
ingredient (HPAPI) capabilities at its Riverview site in Michigan, US.
A media spokesperson for the contract development and manufacturing organization
(CDMO) said details on the expansion will be released soon.
The news comes two days after Piramal announced plans to expand its active
pharmaceutical ingredient (API) manufacturing capabilities.
The firm said it will invest $55m (€47m) in pre-existing and new facilities –
with 270kl (kilolitre) total capacity – across North America and Asia.
Piramal Pharma Solutions' CEO Vivek Sharma said the expansion aims to address
the future needs of current customers.
“A significant portion of this capacity expansion will go towards meeting the
commercialization needs of our current customers’ late stage pipeline,” he said.
“We fully expect our business to grow with these investments,” he added.
Upgrades at existing API sites include analytical capabilities, R&D labs,
automation and IT systems.
According to Sharma, the firm expects to increase throughput by up to 40%.
“A large part of this increase comes from the addition of the fourth
manufacturing block at our commercial API site in Digwal [India], where we
expect to launch commercial products for our customers in the next year or two,”
he said.
As part of the expansion, the firm will increase development capabilities in
Ennore, India with the addition of good manufacturing practice (GMP) kilo labs
and a pilot plant.
In addition, Piramal will boost drug substance and product services at its
Morpeth, UK-based site, and add high speed lines and automation to its aseptic
manufacturing site in Lexington, Kentucky, US.
Piramal said the sites will come on line in the next 12 to 18 months.
The CDMO has API development and manufacturing facilities in North America,
Europe and Asia.
Alewife Research Centre (ARC), Cambridge, MA
The Davis Companies (TDC) has developed a new research center in West Cambridge,
Massachusetts.
The Alewife Research Centre (ARC) will be located at 35 Cambridge Park Drive.
Initiated in February 2017, it will provide laboratory space for life science
and pharmaceutical companies.
Scheduled to be completed by mid-2018, the center will enable more companies to
contribute to Cambridge's reputation as a prime center for research and
development (R&D).
Alewife Research Centre is being constructed next to Alewife subway station,
which is nearby Kendall Square and Harvard Square. The area can be accessed via
the MBTA Red Line subway and the Metro West suburbs via Route 2.
The ARC will be situated in a five-story building with a total floor space of
223,000ft². It will feature flexible lab and R&D spaces, an employee lounge,
conference and meeting areas, a fitness workout area with showers and lockers,
and a bike room with secure storage.
In addition, the building will include a 29,000ft² penthouse to support the
tenant roof-top equipment.
A grand lobby with a two-story atrium and gathering spaces will be provided, as
well as a service elevator with a capacity of 5,000lb running between the first
floor main lobby and the penthouse.
The center will also include a loading dock area with dock levers and feature
concrete slab floors with a live load capacity up to 100 per ft². It will have a
floor-to-floor height of 11ft on the first floor and 14ft 6in on the other
floors. The column bay spacing will be 22ft 6in x 22ft 6in for the first floor
and 22ft 6in x 45ft for floors two to five.
The laboratory in the ARC will feature air-handling units with pre-filters,
final filters, and chilled and hot water coils. It will have a paring at a ratio
of 1.5 spaces per 1,000ft².
Spagnolo Gisness & Associates (SGA) was awarded a contract to design the core,
shell, and lobby elements of the research building. McNamara Salvia, VHB, and
AHA Consulting Engineers were awarded the structural engineering services
contract.
John Moriarty & Associates was awarded the general construction contract for the
research facility. Ipswitch Bay Glass (IBG) was contracted to provide
curtainwalls and windows for lab building.
Headquartered in Boston, The Davis Companies (TDC) is a real estate investment,
development, and management firm. The company has invested more than $4bn in
gross asset value through real estate equity, debt and fixed-income securities.
It owns real estate portfolio of approximately 12 million ft² across the Eastern
US.
Alcami's Analytical Testing Facility, Missouri, United
States of America
Alcami has relocated its existing analytical testing facility in Missouri to the
Cortex Innovation Center in Central West End, St. Louis.
The old facility has been operational since 1992, with approximately 80
employees. The workforce is expected to reach 125 by 2021.
Alcami announced an investment of $10.7m for the facility's relocation in
February 2017, and construction began in September. Located at 4260 Forest Park
Avenue, the new site provides easy access to the company's domestic and
international business partners. It also offers 30% more laboratory space and
14% more stability space.
The new laboratory is intended to perform microbial and chemical analysis,
covering raw material and antibiotic testing, drug product release, stability
testing, water testing, in-process evaluations, and environmental monitoring for
both sterile and non-sterile drugs.
Featuring advanced equipment, the facility will strengthen Alcami's ability to
expand customized services and client-centric innovations for pharmaceutical and
biotechnology markets.
Features of Alcami's new St. Louis analytical testing laboratory
In addition to the existing equipment, a wide range of technologies have been
installed at Alcami's new state-of-the-art facility to support development and
analytical testing for the drug manufacturing and packaging sectors.
The site incorporates a lab for handling photo-sensitive materials, a
low-humidity room for testing and handling hygroscopic materials, pharmaceutical
isolators for sterility testing, and ultra performance liquid chromatography
(UPLC) equipment for the analysis of drugs.
"The facility will strengthen Alcami's ability to expand customized services and
client-centric innovations for pharmaceutical and biotechnology markets."
The laboratory is also equipped with inductively coupled plasma mass
spectrometry (ICP-MS) analytical equipment, which allows pharmaceutical
companies in their transitions from USP wet chemistry heavy metals.
Alcami's new analytical testing laboratory occupies the top two floors of a
5,574m² three-story building in the Cortex Innovation Community complex. This
809,371m² innovation center promotes bioscience and technology research and
development (R&D).
The second floor of the building accommodates a conference room, a large
multi-purpose room, 497.5m² of cubicles and office spaces, and a reception area.
The third floor houses sample storage room, a locker room, separate laboratories
for chemical and microbiological analysis, lab supervisors, glassware wash and
storage areas, and a cleanroom with specialty laboratory areas.
Alcami plans to replace the cleanroom testing equipment with sterility test
isolators to reduce the laboratory space.
Headquartered in North Carolina, US, Alcami is engaged in providing customizable
services to pharmaceutical and biotechnology companies. With an employee base of
1,000, the company operates seven facilities worldwide.
Alcami offers various technologies for applications including analytical
development and testing services, active pharmaceutical ingredients (API)
development and manufacturing, formulation development, packaging, solid-state
chemistry, and clinical and commercial finished dosage form manufacturing.
Alcami owns two other analytical testing centers in the US, including one in
Wilmington, North Carolina, and the other at Edison township in New Jersey.
Tulex Completes NJ Development and Manufacturing Facility
Tulex Pharmaceuticals, a specialty pharmaceutical company located in Cranbury,
NJ, has recently completed its new, multi-million-dollar, cGMP development and
manufacturing facility capable of handling solvent processing and Wurster
coating for commercial scale oral solid and liquid dosage forms.
Tulex has two proprietary technologies that focus on bio-availability
enhancement and delivering predesigned drug release profiles that can be
tailored to meet specific customer requirements.
Tulex out-licenses its technologies, as well as collaborates with customers in
various stages of development for ANDA and NDA products. Tulex also serves as a
CMO for commercial products or clinical supplies.
Cambrex Invests in Highly Potent API Manufacturing Plant
Cambrex, a specialist manufacturer of small molecule innovator and generic
active pharmaceutical ingredients (APIs), has invested $24 million in a new
facility to manufacture highly potent APIs (HPAPIs) at its Charles City, Iowa
plant
The 4500 sq. ft. production area will operate to an occupational exposure limit
(OEL) down to 0.1 µg/m3 and have a
total reactor capacity of 2200 gallons, which will be made up from a range of
200, 500 and 1000 gallon glass and Hastelloy vessels to manufacture batches from
50 to
300 kg.
The project will also reconfigure the existing small scale manufacturing area
providing a single high containment building to support early stage development
and manufacturing, providing flexibility across a broad scale range.
Construction and installation of all new equipment is expected to be completed
by Q1 2019.
“This expansion is in line with Cambrex’s commitment to ongoing investment in
small molecule manufacturing, as well as responding to the rising number of APIs
that require specialized handling due to potency and toxicity,” commented Shawn
Cavanagh, COO of Cambrex.
He added: “Cambrex has built a strong reputation in the clinical-scale supply of
potent and extremely potent molecules, and the flexibility that this facility
will give allows us to effectively handle projects throughout their development
and commercial lifecycle.”
This latest expansion is part of an ongoing strategic campaign to invest in
small molecule API development and manufacturing across Cambrex’s global network
of facilities, and follows the opening of a $50 million, 7500 sq. ft.
multipurpose manufacturing facility at Charles City in 2016, which added a total
of 70 m3 of manufacturing capacity to the site.
Cambrex’s Charles City, Iowa facility is located on a 45 acre site and
manufactures a wide range of APIs and pharmaceutical intermediates, including
highly potent molecules and controlled substances.
The facility is one of a limited number authorized by the US DEA to import
narcotic raw materials at commercial scale.
CordenPharma Acquires Pfizer API Facility in Colorado
CordenPharma, a contract development and manufacturing organization (CDMO), has
entered into definite agreements to acquire the former Hospira Boulder
high-containment API site from Pfizer, the company announced in an Oct. 10, 2017
press release. The closing of the transaction is anticipated to occur in
November 2017.
Located in proximity to the existing CordenPharma Colorado facility, Hospira
Boulder produces APIs and intermediate products with specialized capabilities in
small- to medium-scale highly potent and cytotoxic API manufacturing. Previously
owned by Pfizer/Hospira, the 54,000-ft2 facility with more than 100 employees
has API production capabilities ranging from small scale up to 3000 L.
CordenPharma will also enter into a multi-year supply arrangement with Pfizer,
with the expectation that the agreement will help defray costs associated with
running the site for the next few years while it adds new client work into the
facility.
CordenPharma represents the global pharmaceutical manufacturing and service
platform of International Chemical Investors Group (ICIG). “The acquisition will
augment CordenPharma’s Highly Potent & Oncology platform and integrated supply
service offering in association with its drug product manufacturing expertise in
the area of solid dosage and sterile injectables in CordenPharma Plankstadt
[Germany] and CordenPharma Latina [Italy], respectively,” said Dr. Achim
Riemann, managing director of ICIG, in a press release.
CordenPharma Colorado completed the construction of a new API process bay in
2016, equipped to handle highly potent compounds up to OEB Level 4, to
accommodate increasing customer demand in this segment.
Hospira Boulder, to be renamed CordenPharma Boulder, will be managed by Brian
McCudden, the current CEO of CordenPharma Colorado, who was responsible for
Hospira Boulder during one of his previous assignments as an employee of Hospira.
Batavia Adding 50 Jobs in US Viral Vector and EU Cleanroom
Expansion
Batavia Biosciences will expand a Dutch production facility and build a viral
vector plant in the US to cater for demand for its bioprocessing services.
The mammalian cell line generation and bioprocess development firm is adding
3,500 sq. ft. of lab and cleanroom space across the expansions at its GMP site
in Leiden, The Netherlands, and at its R&D facility in Cambridge, Massachusetts.
Batavia Biosciences did not divulge the size of the investment but said the
expansions were driven by an increase in general demand for its range of
bioprocessing services.
These include “developing production and purification processes for vaccines,
viral vectors, antibodies and proteins from the earliest product idea via full
development to manufacturing of clinical material,” said commercial director
Vincent Franssen.
“With the increased number of projects, the GMP extension fills in the increased
need for the production of cell banks, master virus seeds, drug substance and
drug product. At the same time, more projects demand more lab space, which is
now covered with the creation of a new dedicated viral vector facility in the
US. ”
He added the expansions will increase headcount by 50 across the two sites.
The Cambridge expansion will bolster Batavia’s offering to include complete
pre-clinical process development capabilities for viral vectors including AAV,
Lentivirus, VSV and Adenovirus systems to its portfolio of CHO cell line
generation and process development for recombinant proteins and antibodies.
Franssen said Batavia “is continuously attracting new projects and customers”
due to its experience in viral vector projects and the growing interest in such
products across the biopharma space.
“With the popularity of adenovirus, lentivirus, and AAV for vector vaccines and
gene therapy products the demand for Batavia Biosciences’ viral vector work is
rapidly increasing.”
Among the projects the firm is involved in is an attempt to produce an
affordable rotavirus vaccine through an $8m grant from the Bill and Melinda
Gates Foundation.
The program is based on the RV3-BB rotavirus strain, a naturally occurring
attenuated strain developed by the Murdoch Children’s Research Institute, and
incorporating fixed-bed, high cell density single-use bioreactors instead of
more traditional and expensive vessels. Bio Farm, an Indonesia state-owned
vaccine producer and distributor, is charged with manufacturing the vaccine
itself.
Hitachi Chemical to Expand Site
Hitachi Chemical is expanding manufacturing and cleanroom capacity at its cell
therapy-focused CDMO site in Allendale, New Jersey, US.
The expansion will see Hitachi Chemical Advanced Therapeutics Solutions (HCATS)
add 49,700 sq. ft. to its contract development and manufacturing organization’s
(CDMO) branch, PCT.
The site will house manufacturing development labs, quality control and
microbiology labs, additional Grade B/ISO 7 cleanrooms, warehousing and office
space.
Validation for the facility is planned before the end of 2018.
The firm said it expects the expansion to attract new business to PCT.
“HCATS anticipates that the increase in demand for cell therapy development and
manufacturing services will result in substantial growth of the company’s
employee base in the company year,” said the company.
The firm also announced plans to upgrade its Pearl Court site in Allendale, and
said its regenerative cell-focused CDMO site in Yokohama, Japan, which is under
construction, will be validated by April, 2018.
Hitachi Chemical Co. America – the US off-shoot of Japan-based Hitachi Chemical
– purchased PTC from majority shareholder Caladrius Biosciences earlier this
year.
The Shriram Center for Bioengineering & Chemical
Engineering
The Shriram Center for Bioengineering & Chemical Engineering is the fourth
and final building for the Science and Engineering Quad (SEQ) on the main campus
of Stanford University, providing a new home for both the Department of
Bioengineering and the Department of Chemical Engineering, which were previously
dispersed among several locations on campus. Serving both graduate and
undergraduate education, Shriram houses 34 custom tailored research
laboratories, an undergraduate teaching floor with five teaching labs (Biology,
Chemistry, Tissue Culture, Optics and Senior Design), a small animal vivarium for
rodents, fish and birds, office spaces for 450 PhD students and 34 faculty,
departmental administration centers, a lecture hall, staffed core labs and a
host of other amenities designed to facilitate social and academic interactions.
Via underground and aboveground connections, the facility also links to the
other three SEQ buildings, allowing researchers to easily access all the
amenities and shared resources of the entire quad including other core labs,
specialty instruments, lecture halls, meeting spaces and dining facilities.
The conceptual program and design of the Shriram Center began in 2004 with
a Master Plan for the new Science and Engineering Quad. At that time, the
Department of Bioengineering at Stanford was still in its early years of
development, and only just beginning to accept students. But by 2010, when the
Shriram Center was programmed, the rapid growth of the Bioengineering department
and of the undergraduate educational programs for both Bioengineering and
Chemical Engineering resulted in a building program 30 percent larger than the
Master Plan. The increased program required another 40,000 sq. ft. to
accommodate 13 more research labs and five undergraduate teaching labs, plus a
small animal vivarium. With the SEQ master plan restricting the size and
footprint of the building, the only opportunity to expand was underground. Yet
basement spaces, inherently challenged for light and often lacking the quality
of upper floors, have a stigma attached to them unless research
warrants vibration sensitive spaces or the need for darkness. Locating 13
additional research labs and associated faculty offices, PhD and staff spaces
below grade, and competing with the qualities of the spaces above grade was one
of the biggest challenges the design team faced. The team ultimately chose to
introduce a sunken courtyard and expand the basement under the quad, while
adding a partial sub-basement level. Labs, offices and shared spaces surround
the courtyard, bringing daylight and access to the outdoors to what is typically
a dark and isolated space. Light sensitive spaces were displaced to the
sub-basement, where the vivarium is also located. Interestingly, the sunken
courtyard has made the basement one of the most desirable areas of the building.
The popular “Tea Room,” adjacent to both the central stair and the largest of
the building’s full kitchens, is a lounge space that doubles as a venue
for special events with large sliding doors that open onto the courtyard. In
turn, the courtyard stairs offer convenient direct access from the quad to the
core labs, conference rooms and research labs on this level, encouraging people
to pass through Shriram at multiple entry points and enhancing its connection to
the rest of the quad and campus.
An open, central staircase is the focal point of the building and a key
design concept in fostering community among and between the Bioengineering
and Chemical Engineering departments. Most of the human attractors—meeting
rooms, kitchens, break out spaces with writable surfaces and even restrooms—are
all located adjacent to the central stair, drawing people out of their labs and
offices into these highly visible shared common areas that encourage
introductions, friendships and partnerships between people who might not
normally cross paths. Completely open, flooded with light from the curtain wall,
highlighted by a five-story mural and with the elevator deliberately tucked
around the corner, the central stair is the building’s main means of vertical
circulation and serves as an organic way for Shriram’s communities to mix and
intersect.
Part of the social culture of the Bioengineering and Chemical Engineering
departments included regularly gathering in various locations for cooking club
activities where they informally discussed their ongoing research. To capture
the energy of this communal activity, the design team located three full
kitchens, complete with ranges and wood finishes, at the heart of the building
adjacent to the central stair.
Teaching labs occupy the ground floor of the building, embodying
Stanford’s commitment to undergraduate education as well as research and gives
users and visitors a front row seat to learning as it happens. Flexible
furniture accommodates a variety of teaching styles and class sizes. A series of
shared equipment, instrument lab and lab support spaces connect most of the
teaching labs together into a single suite. This interconnected teaching suite
allows students to move between spaces within the controlled lab environment and
aids in the accessibility and sharing of all the teaching facilities. After
hours, access to the other floors of the building is restricted, but the
teaching suite remains open to students.
The extensive customization of the Shriram Center’s labs for each researcher is
unusual, particularly in light of the trend for labs to emphasize generic design
for flexibility. The School of Engineering’s decision to adopt this
tailored approach stemmed from several factors including recruitment,
questionable utility of flexible labs in other Stanford buildings and the sheer
variety of lab types that prevented a more generic layout from meeting the needs
of the research. As the design team met extensively with each lab group and
analyzed their research and flexibility requirements, factors such as the need
for future growth or the ease of changing out equipment were factored into both
the location of specific labs within the building and their internal layout to
create the most effective and efficient plan possible. Special attention to
details such as the distribution of utilities, cabling, continuity of toe
kicks, wiremold and turret placement, bottle storage areas, warm and cold rooms
and access panel placement all enhance functional efficiency, maintainability
and the clean look and feel of the labs.
The Shriram Center’s core labs include a Soft & Hybrid Materials
Facility, Bio-Chemical Lab and Imaging Lab. Staffed by full time technicians who
can offer instruction on operation, maintenance and best practices for these
shared resources, the core labs provide access to cutting edge equipment. These
facilities are located on the basement loop that connects all four buildings on
the quad, making them easy to access by many researchers from outside the
Shriram Center.
Transparency plays a critical role in nearly every aspect of the Shriram
Center’s design, allowing more natural light to spill into the interior spaces,
enhancing the safety of the labs where people sometimes work alone and drawing
more people in and out of the labs to engage with colleagues. When possible,
walls between labs were removed completely, creating open and flexible
environments where the ebbs and flows of space demands could be accommodated by
collegial cooperation. Such transparency also helps users orient themselves
within the building, and encourages staff, students and faculty to feel
connected to a larger community, even when they are quietly at work within
their own office or lab.
Almost all of the labs are located along exterior walls with the vast
majority placed against the north wall to minimize direct sunlight and heat gain
and allow for northern light to spill into the spaces throughout the day.
Daylight harvesting along the perimeter allows light fixtures to dim as
necessary for energy savings, and motorized shades were installed on west facing
windows for daylight control.
The challenge for the Shriram Center’s mechanical system lay in the fact that
the building is largely outside air driven due to the high percentage of labs
and the density of fume hoods. Additionally, since chilled water and heating hot
water were being supplied as part of the centralized campus distribution system,
it left only the air side of the system to make substantial gains. Building on
empirical data and lessons learned from previous projects, the solution was an
innovative mechanical system that distributes outside air directly to each zone
within the building, where it is then cooled or heated locally instead of at
the main air handler. Together with an energy recovery system, which
preconditions the incoming outside air on hot and cold days, this design
eliminates the need to mechanically precool or preheat at the air handler level,
and then reheat the same air at the zone level. This decision created
additional challenges to accommodate additional piping and large mechanical
systems above the ceilings without impacting ceiling heights. Preliminary data
from the Shriram Center’s metering program are tracking the
building’s normalized energy usage at approximately 50 percent below Labs21
benchmarking for similar laboratories in the Bay Area. A payback analysis shows
the additional cost of this system over a baseline system to be less than
three years. Current energy performance data projects the Shriram Center to
become the most efficient lab building on the Stanford campus, outperforming the
previous best performing facility by 10 to 15 percent.
Befitting the goals for the Shriram Center to be a welcoming, human space, the
School of Engineering and the faculty wanted to integrate storytelling artwork
throughout the building. This aspiration became the collaborative effort of
Bora, The Felt Hat creative agency, Drew Endy, Associate Professor
of Bioengineering, and Curt Frank, Chemical Engineering Department Chair. The
artwork, which features imagery provided by the faculty from their own research
groups, captures the nature of the work underway within the building, aids in
wayfinding and offers an unexpected visual surprise for occupants and visitors
alike.
The mural is a five-story vertical tapestry representing the history of
biological and chemical technologies, inspired by the past and future of the two
departments housed within the building. It incorporates a vertical motif, which
was inspired by the atomic backbone of double stranded DNA. From these two
backbones each floor’s examples of chemical and biological technologies
are presented for interaction with one another, like the base pairing that holds
DNA together. This metaphor serves to celebrate how the two separate departments
can exist and flourish together.
Located on a wall at the main entrance to the Shriram Center’s lecture hall,
this sculptural piece reflects the ongoing process of investigation and
discovery underway in the building. Five thousand crumpled pieces of
paper—printouts of syllabi from the Stanford course catalogue—colored
differently and positioned in a grid, create a series of patterns depending upon
the five possible perspective of the viewer. Purposefully, the “top-down” and
“head-on” perspectives produce two very chaotic patterns. However, as a viewer
opens either the left or right door to enter the lecture hall,
distinctive peripheral perspectives emerge from which a very clear maze becomes
apparent. A third and even more obvious maze with a cluster of gold balls at its
center reveals itself from the “bottom-up” perspective achieved at the basement
level.
Throughout the building glass panels represent aspects of research pioneered
by labs within Shriram. Each panel juxtaposes two scales of the same image, an
esoteric microscopic image with a charismatic macroscopic motif. For example, a
watercolor painting of all the molecules inside a cell overlaid with the world’s
first computer simulation for an entire cell. These charismatic elements of each
panel create a visual waypoint that supports the generation of memories, so that
people can more readily form mental maps of the building.
The design team for this project included Bora Architects, Architecture +
Interior Design; CAS Architects, Laboratory Planner; Whiting-Turner, Contractor;
Gayner Engineers, MEP Engineer; Rutherford & Chekene, Structural Engineer; BKF
Engineers, Civil Engineer; RMA Design Studios, Furniture; Hargreaves Associates,
Landscape Architect; Testmarc Solutions, Commissioning Agent; Gayner Engineers,
Environmental Consultant; Arup North America, Specialty Lighting and Specialty
Acoustics; and The Felt Hat, Art/Signage.
Torbay Pharma Opens Plant with Sterile Injectables
Capacity in UK
Torbay Pharmaceuticals has opened a £26m injectable drug manufacturing facility
in Paignton, UK.
The firm, which is part of the Torbay and South Devon NHS Foundation Trust, said
the facility will make a range of pharmaceutical products for NHS hospitals in
the UK and “healthcare organizations” across the world.
A spokeswoman said the facility produces terminally sterilized injectable
products and is approved by the MHRA.
The 78,000 sq. ft. facility consolidates Torbay’s manufacturing operations,
which were previously based at four separate sites in the region. Construction
of the plant was initiated in 2013.
The facility houses automated production lines, two autoclaves for sterilization
and the ability to produce larger batch sizes. The site also has capacity for
on-site storage and distribution.
Global sterile drug contracting capacity was reduced by the closure of US
contractor Ben Venue, which shut down for good in October 2013 after years of
problems at its manufacturing facility in Bedford, Ohio.
In 2014 Aesica pulled out of sterile injectables production. A few months after
SCM Pharma lost its manufacturing license due to GMP violations at its site in
Prudhoe.
Prior to that Moorfields Pharmaceuticals – a division of Moorfields Eye
Hospital - was deemed to have breached GMP guidelines by the MHRA, which reduced
UK capacity for ocular injectables.
Oxford Genetics Expands UK Facility
Oxford Genetics will expand its bioproduction services in the UK and target the
US market through an office in Boston after receiving a £7.5m ($9.6m)
investment.
The investment comes from existing investor Mercia Technologies PLC, and Invesco
Perpetual and will help the bioprocessing support firm expand its global
presence and increase its DNA, protein, viral and cell line service offerings.
The UK extension adds another floor in its building in Oxford which will be
fitted out to increase capacity across the firm’s entire service offering,
allowing the segregation of material flow and the isolation of individual
projects, said a spokesperson from Oxford Genetics.
“This will allow us to continue to exceed regulatory requirements and provide
quality assurance for our clients. We will also add more analytical,
purification and process development equipment, for instance small scale
bioreactors, to enable us to fully support our clients from research up to the
point of GMP bioproduction.”
The 6,000 sq. ft. extension is expected to be ready by November, and will
include cell line engineering capabilities, viral vector production and
purification suites, high-throughput robotic screening systems and process
development facilities.
The US expansion, meanwhile, will see the firm open an office in Boston to
target the large US market.
“A US office is integral because it is the single largest market for our
technologies and services. There has been a significant increase in the demand
for our viral expression systems and cell line development for virus
production.”
The firm, founded in 2011, licenses its technology platforms on a non-exclusive
basis to all biopharma and according to the spokesperson has had “tremendous
interest” from firms looking for bioproduction optimization solutions.
“We have already begun to sign licenses and collaboration deals. The latter
agreements are particularly interesting since they are allowing our
collaborators accelerated access to some of our virus production platform
technologies, which will fully mature over the next 18 months.”
In the past year, Oxford Genetics has benefitted from several funding projects
including a £1.6m and £1m, both from Innovate UK, to explore computational and
synthetic biology approaches for optimizing mammalian biomanufacturing
processes, and to overcome the inefficient and costly scale-up of viral vector
production, respectively.
BASF Opens Pharma Formulations Lab in India
BASF has set up a pharmaceutical technical laboratory in Navi Mumbai, India
citing Asia’s fast growing generic drug manufacturing sector as its target
customer base.
The German chemicals firm inaugurated the laboratory this month, explained that
the site will provide formulation development, active pharmaceutical ingredient
(API) solubilisation and taste masking services.
Tina Low, Vice President of BASF’s Nutrition & Health in Asia Pacific, said: “We
see rapidly rising demand and great opportunities for pharmaceutical solutions
in Asia.
“This technical lab in Mumbai will provide generic drug manufacturing customers
with comprehensive solutions for superior product efficacy. It will also
optimize the performance of raw materials in formulation” she added.
The lab is one of five such facilities BASF has set up, the others being at
sites in Germany, North America, South America, and Shanghai, China.
Micro-Sphere Expands Capsule Filling Facility
Spray drying and capsule filling-focused Micro-Sphere is expanding manufacturing
capabilities at its facility in Ticino, Switzerland.
The firm is investing 21m CHF ($21.7m) in the site, which will see the 15,231
sq. ft. (1,415m²) facility expand to 31,269 sq. ft. (2,905m²).
Managing director Stefano Console said the decision to expand came from growing
market demand, predominantly in Europe and North America.
The company’s founder Michele Müller also observed an increased demand for fill
& finish services.
“Both GMP spray drying as a particle engineering technique and low dose capsule
filling are becoming increasingly popular across the market and at present there
are very few CDMOs [contract development and manufacturing
organizations] offering this level of capability,” said Müller.
“From our expanded facility, we will continue to produce both clinical and
commercial products, with a particular specialism in dry powder inhalers,” he
added.
Console said he expects the increased GMP capabilities to increase the company’s
client base, which currently includes firms in the US, Europe, New Zealand and
Asia.
“The expansion is already attracting new business, and we expect this to
continue in the coming months,”he said.
The expanded facility - expected to be operational by Q4 2017 - will create 20
new roles, he told us.
Kaneka Eurogentec to Build Biologics Facility
Kaneka Eurogentec, a custom service and FDA inspected contract development and
manufacturing organization (CDMO), unveiled plans to build a new state
of-the-art GMP facility adjacent to its current facility and equipped with a
2200 L fermenter in Liege, Belgium. The expansion will allow for the large-scale
production of biopharmaceuticals including recombinant proteins, antibody
fragments and plasmid DNA.
The multi-product facility will include the capability for large-scale
production using innovative Eurogentec technologies such as the improved
production of complex proteins by secretion from yeasts and the production of
kilo-scale plasmid DNA for viral and non-viral gene and cell therapies. This
expansion will be complementary to the current capabilities and together will
provide small and industrial scale production. It will offer on a single site to
clients on a worldwide basis biologics manufacturing intended to clinical
studies and commercialization.
“The rapid growth in cell and gene therapy products is driving the need for
large batches of plasmid DNA,” said Lieven Janssens, executive vice president,
Kaneka Eurogentec. “Our existing pharma and biotech customers have already
expressed the need for kilo-scale manufacturing capabilities and we have
developed equipment and methods to respond to these needs with the new
facility.”
Ingrid Dheur, vice president biologics, Kaneka Eurogentec, said, “Complex
protein structures such as new antibody formats are generating rapid growth in
the use of Pichia pastoris for these types of biologics; the new facility will
also be equipped for large scale production using such yeast expression
systems.”
Construction is expected to start in fall of 2017. The state-of-the-art facility
will be equipped for the production and purification of new biomedicines using
cost-effective and safe microbial strains and will include the installation of a
2200 L fermenter, harvest and purification equipment for all expression
strategies. Additionally, the expansion will result in the hiring of 40 full
time scientific staff trained in the production of GMP therapeutic products.
Ardena Launches Following Pharmavize and Crystallics Merger
A new early-phase contract development and manufacturing organization (CDMO),
Ardena, has launched following the merging of Pharmavize and Crystallics.
The two companies came together in 2016 with backing from investor Mentha
Capital. The new brand name, Ardena, reveals the increased service offering and
complementary capabilities of Pharmavize in Belgium and Crystallics in the
Netherlands.
The new company will deliver integrated services that include a.o. solid-state
chemistry, analytical and formulation development, and early-phase clinical
supply manufacturing.
With a team of 85 employees, the new Belgium-headquartered company is supporting
customers across the globe in reaching important milestones.
“We made the decision to combine the specialist capabilities of both Pharmavize
and Crystallics last year so that we would be better placed to help our
customers navigate the hurdles and pitfalls of early phase drug development,”
said Harry Christiaens, chief executive officer, Ardena. “The launch of Ardena
as a new brand is the next step in this journey and solidifies our
collaboration; we are now one company, operating under one name. Looking to the
future, we plan to continue this ‘buy and build’ strategy to further strengthen
our service offering to customers. New acquisitions will follow soon.”
With facilities in Ghent, Belgium and Amsterdam, the Netherlands, Ardena has
particular expertise in bioavailability enhancement and modified drug release
and takes a dossier-centric approach to drug development.
“Drug developers need clinical materials on time in order to generate valuable
clinical data and reach their next milestone, yet many face formulation
challenges or lack the in-house infrastructure or regulatory knowledge
required,” said Mr. Christiaens. “Quite simply, our focus is to create strong
formulations and regulatory-compliant drug products for clients planning early
phase clinical trials.
“With product and dossier developed together, quality and regulatory compliance
can be ensured from the start of a project. With drug developers under
increasing time and cost pressures, this helps to streamline the drug’s progress
to clinic and eventually to commercial production.”
MilliporeSigma Expands Celonic's Capabilities
MilliporeSigma announced that Celonic AG, a Swiss contract development and
manufacturing organization (CDMO), is upgrading its manufacturing facility with
five of MilliporeSigma's Mobius single-use bioreactors.
Celonic, which produces biosimilars and also offers a cell line development
platform, will add 50-, 200- and 2,000-liter bioreactors to its development and
manufacturing facility in Basel, Switzerland. The upgrade will expand Celonic's
upstream capabilities, improving flexibility and scalability.
"Our extensive portfolio of single-use technologies allows us to support CDMO
customers like Celonic as they adopt new technologies and expand their
capabilities," said Andrew Bulpin, Head of Process Solutions, MilliporeSigma.
"Our new Mobius single-use bioreactors will help Celonic streamline its
processes and expand its capacity to better serve clients."
"For our biotech customers, each step towards market authorization boosts the
valuation of their assets, and that's where Celonic's breadth of services has
been instrumental in creating tremendous value for our partners," said
Konstantin Matentzoglu, CEO, Celonic. "MilliporeSigma's Mobius single-use
bioreactors offer a flexible, scalable system that addresses our needs and those
of our clients. With the addition of the 2,000-liter bioreactor, we are moving a
step closer to our objective of serving customers with commercial manufacturing
needs."
Single-use, disposable equipment and systems have increased in popularity in the
biopharmaceutical industry, as they offer many advantages over conventional
stainless steel systems, such as improved batch success rates, less
cross-contamination risk, decreased water and waste water requirements,
shortened project duration and reduced project costs.
At the same time, biopharmaceutical manufacturers are moving toward end-to-end
solutions—from process development and scale-up through to manufacturing for
pre-clinical, clinical and commercial supply—as they seek to cut costs while
increasing quality and efficiency.
MilliporeSigma's portfolio of 3- to 2,000- liter Mobius single-use bioreactors
delivers greater flexibility and continuity for scale-up, reducing the need for
retraining operators. These are some of the multiple reasons that CDMOs such as
Celonic have become early adopters of MilliporeSigma's technologies.
MilliporeSigma is a premier supplier of process development and clinical-stage
manufacturing solutions, materials and services needed for the production of
biopharmaceutical drugs. The company is committed to delivering superior
bioreactor technology to manufacturers, several of which are already
collaborating with the company in that space in North America, Europe and Asia.
The life science business of Merck KGaA, Darmstadt, Germany, which operates as
MilliporeSigma in the U.S. and Canada, has 20,000 employees and 65 manufacturing
sites worldwide, with a portfolio of more than 300,000 products enabling
scientific discovery.
Nemera Receives
Authorization for Neuenburg Plant
Nemera received pharmaceutical drug manufacturing authorization from the German
Government Drug Administration in accordance with German Drug and Medicinal
Product law, at its Neuenburg manufacturing facility in Germany
The certification gives the manufacturing plant the approval to handle,
assemble, sterilize and store pharmaceutical drugs and medicinal products for
auto injectors.
This approval reflects Nemera’s commitment to quality in developing and
manufacturing drug delivery devices.
Marc Haeml, CEO at Nemera, said: “There is no limit to Nemera’s ambition to
serve patients. We already market devices in more than 40 countries for millions
of users. We will keep investing in new products and in state-of-the-art
manufacturing equipment, to help even more patients with high quality devices
all over the world.”
The pharmaceutical drug manufacturing certification is a required regulatory
step to allow Nemera to provide a complete set of services and additional
support for the development and manufacturing of pharmaceutical combination
products and drug delivery devices to its customers.
Neunburg plant produces billions of injection molded parts and assembled devices
every year.
Nemera's Neuenburg plant quality management key achievements are:
short reaction times
detailed and comprehensive root cause analysis
elimination of quality problems
reduction of scrap rates
Elimination
of inefficiencies.Christian Meusinger, Quality VP of Nemera, said: “Achieving
this pharmaceutical drug manufacturing approval is highlighting our commitment
to ensure the safety of our drug delivery devices for the benefit of patients.
It is also the confirmation that our quality systems and processes are meeting
consistently regulatory requirements and patient expectations."
ADC Biotechnology Plans Commercial Biomanufacturing Plant
ADC Biotechnology has announced it will spend $11m ($9.2m) build a
bio-conjugation facility at a site in Deeside, North Wales.
The facility – which is due to be operational in 2018 – will produce
antibody-drug conjugates (ADC) for clinical trials and small scale commercial
batches. It will also house R&D technical services and quality control
laboratories, warehousing and capacity for process development.
Funding for the plant will be provided by Maven VCTs, Seneca and Finance Wales.
The Welsh Assembly Government is also providing ADC with a grant.
The investment marks the Wales-based contractor’s move into clinical and
commercial production. Previously, its manufacturing focus has been on the
production of ADCs for R&D and preclinical development.
ADC’s core technology is its “lock-release” platform. It works by covalently
‘locking’ an antibody to solid polymer beads, prior to conjugation, releasing
them as a clean drug substance.
ADC claims its technology is used by 20 customers, including several major
pharmaceutical firms.
CEO Charlie Johnson said: “We already have confirmation that many of our
existing customers will use the facility for clinical development.
“We anticipate adding a number of the new targets entering clinical development
from customers in the USA and Europe - especially in light of the added value we
can provide through Lock-Release” he added.
Milliporesigma Opens Chinese Bioprocessing
Centre
MilliporeSigma has opened a biopharma process development and technology center
in China.
The site in Shanghai, China will offer biopharma customers access to
MilliporeSigma’s range of end-to-end process development capabilities and
services, including cell line development, upstream and downstream process
development and non-GMP clinical production.
The center will be operated under the Bioreliance brand, added to Germany’s
Merck through its acquisition of Sigma-Aldrich in 2015, and is the first such
center to open its doors outside of Europe.
“Our new BioReliance End-to-End Biodevelopment Center will host small-scale drug
manufacturers working on early-phase clinical trials,” MilliporeSigma CEO Udit
Batra said in a statement.
It is designed to target customers in the APAC region through an integrated
suite of services for biopharmaceutical helping to accelerate clinical drug
development from molecule to commercial production.
The center is modelled on the firm’s site in Martillac, France which offers a
single-use, GMP facility for manufacturing clinical-stage batches and is
equipped with MilliporeSigma technologies, including the 2000-liter single-use
Mobius bioreactor.
The firm has also planned a 280,000 sq. ft. facility in Burlington,
Massachusetts.
ALS Opens Coatbridge Laboratory in Scotland
ALS Environmental has opened an analytical laboratory in Coatbridge, Scotland.
The new laboratory will be able to process microbiology samples under the ALS
Environmental accreditation number 1314.
The site has been visited by UKAS and ALS is in the process of completing
its mandatory close-out actions prior to undertaking any analytical services
from this new laboratory.
The laboratory in Coatbridge has been designed and commissioned following the
acquisition of ALcontrol in November 2016.
The laboratory has been designed to process over 300 microbiology samples a day
and will be supported for chemistry analysis by ALS Coventry for Waste Water
testing and ALS Wakefield for Drinking Water chemistry and Cryptosporidium.
SCHOTT Expands in China
SCHOTT, a technology-based group of glass manufacturers and developers, has
opened a new packaging production plant in China that will produce upwards of 2
billion pieces of pharmaceutical packaging per year. The new site allows the
company to more effectively provide Chinese pharmaceutical manufacturers with
packaging products.
The plant is located at the SCHOTT Xinkang headquarters in Jinyun, Zhejiang, and
will manufacture ampoules, vials and cartridges made of premium glass tubing for
the domestic pharma industry.
The new production facility adds to the company’s global network of
manufacturing sites in 13 countries. This year, the group also invested in its
plants in Müllheim (Germany), Lebanon (U.S.) and St. Gallen (Switzerland), among
others.
Novasep to Expand Cryogenic Production Capacity
Novasep is investing €4 million to expand cGMP capacity for clinical and
commercial supply of APIs at its Chasse-sur-Rhône (FR) facility.
The investment includes the installation of a new cGMP cryogenic production
line, capable of operating at temperatures as low as -80°C. It is equipped with
a 4m3 Hastelloy reactor, filter drier and cleanroom.
The investment also includes an expansion of the cGMP pilot-plant capabilities
with the addition of a new stream comprising a 400L Hastelloy reactor, filter
drier and cleanroom. This will add flexible small-scale manufacturing capacity
and enhance the site's capability to handle both clinical development needs and
low volume APIs.
The expansion will bring Novasep's total low temperature capacity to more than
35m3 and is expected to be operational in early 2018.
"By increasing cryogenics capacity at the current Chasse-sur-Rhône facility, we
strengthen Novasep's small and large-scale volume offering for low temperature
manufacturing." Jean-Pierre Pilleux, General Manager of the Chasse-sur-Rhône
site said, "It will give us more flexibility and allow us to address the
increasing market demand for these types of capabilities."
Vetter Breaks Ground for New Ravensburg Building
Vetter began construction of a new administration building at its Ravensburg Schuetzenstrasse
site, which is scheduled to be completed by mid-2019. The new building is part
of an ongoing investment strategy to further develop Vetter sites and make
additional manufacturing capacities available.
Following completion, the new building will have a useable area of 269,000
sq.-ft. with flexible usability. The office concept is designed to continue the
avoidance of interfaces between administrative processes by arranging working
spaces in a process-oriented manner. This approach aims to enable
project-related and interdisciplinary project teams to work together on common
tasks in close proximity. In addition, cooperation between elements of the
administrative departments as well as the development and manufacturing sites,
also located at the Schuetzenstrasse site, will be simplified.
“As managing directors of Vetter, we are thrilled to be in the position to help
create an additional part of Vetter’s future today. This new office building
represents yet another milestone in our strategy for growth,” said Thomas Otto,
managing director, Vetter.
Recipharm Equips Lisbon Facility for US and European
Serialization
Recipharm, a leading contract development and manufacturing organization (CDMO)
has equipped its sixth facility with serialization capabilities ahead of the US
and European regulation enforcement deadlines
Recipharm’s facility in Lisbon is the latest one to be prepared to start
supplying serialized products to the US and Europe, following a €40 million
investment into its company-wide implementation program in 2016.
Recipharm has already delivered more than 1.3 million serialized and aggregated
packs to markets such as, China, South Korea, Saudi Arabia and Turkey, where
serialization regulations are currently in place.
The Lisbon site is the sixth to become serialization ready for the US and
European markets and adds an additional four packaging lines to the company’s
current serialization capabilities.
This will be followed by a further seven lines at the facility by Q2 in 2018.
Staffan Widengren, Director of Corporate Projects at Recipharm and head of the
Global Steering Committee for Recipharm’s serialization project, said: “Recipharm
recognized the complexity of implementing serialization at a very early stage
and so we have been preparing for the new regulations in the US and Europe for a
long time now. The Lisbon facility brings us to more than a third of the way
through our implementation project and is an important milestone in our
journey.”
“We introduced our serialization program to ensure a consistent roll-out of our
standard solution, without the implementation process having a significant
impact on production activities. It is important our solution works at a local
level, as well as company-wide, and the central team that heads up the programme
is tasked with making this happen.”
“Effective serialization capabilities can eventually help companies to improve
their overall equipment effectiveness and streamline their operations. The
program also helps us to ensure that serialization data integrates with our
enterprise resource planning activity and our manufacturing execution systems so
that we can achieve wider business benefits beyond compliance.”
The central team is responsible for identifying, purchasing, installing and
qualifying serialization systems in line with customer requirements. The next
site to be equipped will be the company’s facility in Brescia, Italy, which will
supply serialized product to the US.
Recipharm’s serialization program was recently recognized in the TRACKTS Awards
2017 as an example of best practice for its execution of a track and trace
system at the Lisbon facility following a detailed assessment of the project’s
methodology, use of technology and innovation.
Eurofins Scientific, a specialist in bioanalytical testing, has opened a new
pharmaceutical chemistry and microbiology facility in Livingston, Scotland,
following a £4 million investment.
The 62,430 sq. ft. (5800 m2) facility will become one of the largest dedicated
testing sites of its kind in the UK and the biopharmaceutical product testing
(BPT) UK business, plans to double employee numbers in the next five years.
The new facility will allow the BPT business to expand its finished product and
raw materials testing, and increase capacity to deal with higher volumes.
A greater number of technical specialists will also be available to work on
method development and validation.
GMP microbiology contract testing will be a focus, alongside elemental impurity
testing, which has benefited from the purchase of new equipment to enhance the
capability of inductively coupled plasma mass spectrometry (ICP-MS) testing,
enabling the company to meet growing demand for this service.
Eurofins will also invest in more high-performance liquid chromatography
equipment, increasing its capacity by 40%.
Alison Clayton, General Manager, said the Livingston site would be one of the
largest of all the Eurofins UK sites, which form part of a network of
laboratories working together across the UK, Ireland and Europe.
“The large investment in the facility will position the company in the best
place to attract new customers thanks to greatly increased capacity and is in
line with Eurofins’ intent to attract significant future growth and development
opportunities,” she said.
Eurofins BPT UK business will move from its current site in Newbridge,
Edinburgh. The Livingston facility will also house new laboratories for Eurofins’
water testing business.
The investment follows Eurofins’ acquisition of Exova’s pharmaceutical, food and
water testing business in the UK and Ireland in July 2016, and the subsequent
purchase of ILS’s pharmaceutical business in October 2016.
Eurofins BPT UK’s work is critical to drug development compliance testing prior
to products being released to market. The company is a crucial part of the
supply chain in facilitating the release of products and ultimately benefiting
patient health.
The business is part of Eurofins Scientific, an international life sciences
company, which provides a unique range of analytical testing services to clients
across multiple industries worldwide.
Sterling Steps-Up Solid Form Services with UK Facility
Sterling Pharma Solutions has announced a £6m ($8m) investment in solid form
capabilities at its Dudley, UK-based site.
The contract development and manufacturing organization (CDMO) said the facility
– located at its 40-acre site in North East England – will boost its milling and
micronization capabilities.
As part of the investment Sterling will set up four milling areas, where it will
reduce drug particle size with mechanical and spiral jet milling technologies,
and small-scale trial mills.
It will also add polymorph screening, salt selection, particle engineering and
crystallization scale-up capabilities to improve its drug development services,
as well as occupational exposure band (OEB) 4 classified molecule capabilities
and International Standards Organization (ISO) 9 cleanrooms.
CEO Kevin Cook said the facility responds to increased demand for active
pharmaceutical ingredient (API) particle size control.
“This latest investment is an important step in bolstering our offering so we
can cater for growing market demand, including the need for high potency
capabilities to reflect the global drug pipeline,” he said.
The firm said it expects the facility to open by mid-2018, and create more than
15 jobs.
C2 Pharma Gains CEP Approval and Invests In Manufacturing
C2 Pharma (formerly Centroflora CMS) is announcing major expansions of its
service offering.
C2 Pharma is a Luxembourg-based pharmaceutical group which manufactures and
distributes its active pharmaceutical ingredients (API) and complex chemical
compounds from phytochemical and chemical origins.
C2 Pharma has recently received from EDQM the Certificate of Suitability (CEP)
for the production of atropine sulfate at its CMO, Laurus Labs, one of the best
known API manufacturers in India.
The approval was received within 12 months. The US-DMF for atropine sulfate has
been available since January 2017. For homatropine methylbromide, CEP approval
is expected by year-end and the US-DMF has been available since May 2017.
Samples and a full set of reference standards for both atropine sulfate and
homatropine methylbromide are available upon request.
C2 Pharma has invested in a state-of-the art, dedicated production facility for
the manufacturing of digoxin at the Laurus Labs site in Vizag. Laurus Labs will
run the facility and C2 Pharma will market the API.
The total investment from both parties exceeds $5 million, and the facility,
which covers an area of more than 19,375 sq. ft. (1800 m2), will have an annual
production output of more than 1000 kg, well in excess of the global demand for
digoxin. The building was erected in May 2017 and the manufacturing equipment
has been installed. Equipment qualification and validation is currently under
way and should be wrapped up by the end of Q4, 2017.
Andrew Badrot, CEO of C2 Pharma, said: “This investment marks a major
development in our global API offering and underline our uncompromising approach
to product quality and reliability.”
STA to Open Catalyst Screening Center in China
STA Pharmaceutical Co is setting up a metal catalyst-screening center at its
facility in Changzhou, China.
The firm – a subsidiary of WuXi AppTec – said the center would support screening
activities for metal catalysts, ligands, bases, acids, chemical resolving
reagents and amide formation coupling reagents.
STA said the center would open next month adding that staff in training at its
facility in Shanghai will relocate to Changzhou when the facility is up and
running.
News of the new center comes just months after WuXi merged STA’s active
pharmaceutical ingredient (API) business with its development services
operation.
Earlier this year STA said it would employ a staff of 300 people at the
Changzhou site, including 230 process chemists and 70 analytical chemists.
Avara Buys French Site
AstraZeneca said the sale of the northern France-based facility coincided with
patent losses for some of its high-volume brands – such as cholesterol drug
Crestor (rosuvastatin calcium) – meaning the firm will under-utilized some of
its manufacturing capacity.
In addition, the company said it is increasing its focus on developing
specialized medicines, with lower volumes than traditional drugs.
“Specifically for the site in Reims, AstraZeneca Operations has been working
with a specialist company since July 2016 to find divestment opportunities to
credible buyers who can offer a sustainable future for the site, with a priority
on maintaining employment,” the company said.
AstraZeneca said it has signed a multi-year, multi-product agreement with Avara
Pharmaceutical Services for packing and distribution services.
“Avara will continue to provide packing and distribution services for the
products which are currently packed and distributed at the Reims site,” said
AstraZeneca.
Further, the majority of AstraZeneca’s Reims-based employees will be transferred
to Avara, with a small number opting for voluntary leave.
The Reims facility houses secondary solid dose form manufacturing (including
granulation, blending, coating, compression and drying), packaging and
distribution capabilities.
AstraZeneca makes packed products in bulk, including Crestor, Atacand, Inderal,
Zestril and Tenormin, in the 23,690 sq. ft. (2,200m²) manufacturing space.
The firm told us the facility’s research and development (R&D) area covers
15,069 sq. ft. (1,400m²), and its packaging center – which houses seven
automated packing lines - covers 20,451 sq. ft. (1,900m²), and can process 1.5
bn oral solid dose tablets.
The site’s distribution center includes cold chain storage, can house 4,900
pallets, and supplies all AstraZeneca products in France, North Africa and
French Western Africa.
Batavia Adding 50 Jobs in US Viral Vector and EU Cleanroom Expansion
Batavia Biosciences will expand a Dutch production facility and build a viral
vector plant in the US to cater for demand for its bioprocessing services.
The mammalian cell line generation and bioprocess development firm is adding
3,500 sq. ft. of lab and cleanroom space across the expansions at its GMP site
in Leiden, The Netherlands, and at its R&D facility in Cambridge, Massachusetts.
Batavia Biosciences did not divulge the size of the investment but said the
expansions were driven by an increase in general demand for its range of
bioprocessing services.
These include “developing production and purification processes for vaccines,
viral vectors, antibodies and proteins from the earliest product idea via full
development to manufacturing of clinical material,” said commercial director
Vincent Franssen.
“With the increased number of projects, the GMP extension fills in the increased
need for the production of cell banks, master virus seeds, drug substance and
drug product. At the same time, more projects demand more lab space, which is
now covered with the creation of a new dedicated viral vector facility in the
US. ”
He added the expansions will increase headcount by 50 across the two sites.
The Cambridge expansion will bolster Batavia’s offering to include complete
pre-clinical process development capabilities for viral vectors including AAV,
Lentivirus, VSV and Adenovirus systems to its portfolio of CHO cell line
generation and process development for recombinant proteins and antibodies.
Franssen said Batavia “is continuously attracting new projects and customers”
due to its experience in viral vector projects and the growing interest in such
products across the biopharma space.
“With the popularity of adenovirus, lentivirus, and AAV for vector vaccines and
gene therapy products the demand for Batavia Biosciences’ viral vector work is
rapidly increasing.”
Among the projects the firm is involved in is an attempt to produce an
affordable rotavirus vaccine through an $8m grant from the Bill and Melinda
Gates Foundation.
The program is based on the RV3-BB rotavirus strain, a naturally occurring
attenuated strain developed by the Murdoch Children’s Research Institute, and
incorporating fixed-bed, high cell density single-use bioreactors instead of
more traditional and expensive vessels. Bio Farm, an Indonesia state-owned
vaccine producer and distributor, is charged with manufacturing the vaccine
itself.
Pfizer Expands Japan Contracting Offering
Pfizer has expanded its contract manufacturing offering in Japan, adding
capacity to make highly potent solid dosage forms at its facility in Nagoya.
The US firm announced the manufacturing expansion, adding it has also set up
inspection, packaging and testing capacity for both oral solid dosage forms and
sterile injectable drugs at the site.
The investment – financial terms of which were not disclosed – is part of an
effort to attract drug developers interested in the Japanese market according to
Pfizer.
A spokeswoman said, “Japan is the second largest individual pharmaceutical
market and many of Pfizer CentreOne’s biopharmaceutical partners are looking to
expand into this important market."
“However,” she continued “the Japanese
pharmaceutical marketplace is like no other” adding the country’s exacting
quality and aesthetic standards, pharmacy expectations make it a challenge for
manufacturers.
She cited Japan’s ease of use requirements as an example, explaining that to be
compliant “the package design itself, not just the label, should help the
patient know when and how to take the drug.”
She added that: “Japan presents a great growth opportunity for small, mid-sized
and large biopharmaceutical companies if they can overcome the obstacles for
entering the market.”
While the Nagoya expansion is focused on helping drug firms tap the Japanese
market, the facility will also make drugs for other countries.
The Pfizer spokeswoman stated, “Pfizer Nagoya supports the local Japan market
but also exports products to Asia Pacific markets. Nagoya has been
inspected by MHLW, PMDA, US FDA, EMA, Korean FDA, ANVISA and AIFA.”
Promethera Biosciences, Shibuya Collaborate on Cell
Therapy Manufacturing
Promethera Biosciences and Shibuya announced a strategic collaboration to
establish a high-throughput, commercial-scale and clinical-grade cell therapy
and regenerative medicine manufacturing platform.
For Promethera, the collaboration will act as a cornerstone to optimize and
expand the manufacturing capabilities for its current and future portfolio of
liver-derived cell therapies to treat Non-Alcoholic Steatohepatitis (NASH),
acute-on-chronic liver-failure (ACLF) and other indications.
For Shibuya, the deal represents a significant step towards bringing the
company’s expertise to the European market and becoming a global leader in the
manufacturing of regenerative medicine products. Both parties will combine their
capabilities and expertise to establish a first-in-class manufacturing facility
starting at Promethera’s new premises in Gosselies, Belgium. Financial terms of
the agreement were not disclosed.
“Japan in particular is leading the charge when it comes to making the cell
therapy revolution a reality. It is widely accepted that commercial
manufacturing in the cell therapy space represents a key hurdle to overcome in
this regard. We therefore welcome the opportunity to conquer this challenge
together with our partners from Shibuya Corporation,” said Dr. John
Tchelingerian, CEO of Promethera Biosciences. “Once successfully established,
starting in Europe, the joint production platform will significantly increase
our and our partners’ manufacturing capabilities in the cell therapy space
reinforcing our claim to offer treatment to potentially thousands of patients
from one donated liver.”
Shibuya has manufactured and installed a variety of aseptic systems and
equipment for hospitals and universities which includes cell culture isolators,
robotic cell culture isolators and 3D bio printers. All systems are suited for
very high level disinfection processes and operate without direct human
intervention. This allows Shibuya to achieve unprecedented control over cell
processing and culture conditions to ensure highest product quality and safety
standards.
Janssen Expands Ringaskiddy Facility
Janssen Science Ireland will invest €300m to expand its biologics plant in
Ringaskiddy, county Cork.
Janssen will build a new 1,291,669 sq. ft. (19,100m2) manufacturing building,
expand existing warehouses and offices and modify site infrastructure. The
Johnson & Johnson (J&J) unit also said it will expand the facility’s water
treatment plant to cope with increased production activities.
The project, which is scheduled to take around two years, will create 200 jobs
when completed.
The Ringaskiddy site was opened in 2005 as a hub for the production of
biopharmaceuticals for treatments for immune diseases and cancer. According to
Janssen, three commercial products and various clinical candidates are made at
the plant.
Abbvie Opens Biologics Plant in Singapore
AbbVie has opened a mammalian cell culture-based drug manufacturing facility
equipped with both stainless and single-use equipment, as part of a $320m
investment in Singapore.
The $320m (€274m) investment announced in 2014 marked AbbVie’s first
manufacturing venture in Asia. And just over a year on from the opening of a
small molecule API plant at the 1,291,669 sq. ft. (120,000m2) site in Tuas,
Singapore, the firm has opened its biologics manufacturing facility.
“We indicated expectations to be operational by 2018,” AbbVie’s director at the
Singapore site said Marc O'Donoghue. “The opening this week is on schedule with
validations ongoing.”
He added the mammalian cell culture facility will be used for both clinical and
commercial supply and has a mix of single use and stainless steel equipment.
Between the small and large molecule plants, AbbVie will employ 250 staff in
Singapore to support its global immunology and oncology products.
With a small and large molecule production facility now open, there is scope to
make antibody-drug conjugates (ADC) in Singapore, something discussed when the
ground was broken at the site.
According to AbbVie: “Our strength in discovering and developing highly specific
monoclonal antibodies and our experience in small molecule chemistry and
analytics make ADCs a strong focus area of development for AbbVie.”
AbbVie has a partnership with Seattle Genetics, for access to its
pyrrolobenzodiazepine (PBD) dimer ADC technology and EC-mAb site-specific
conjugation technology, and last year added a stem-cell based ADC to its
pipeline through the $5.8bn acquisition of Stemcentrix.
Xellia Starts Construction on Copenhagen Sterile Drug Plant
Xellia Pharmaceutical ApS has started constructing a sterile manufacturing
building at its plant in Copenhagen, Denmark.
The building – which cost $25m (€21m) – will increase production capacity for
both active pharmaceutical ingredients (APIs) and finished dose anti-infective
pharmaceuticals like vancomycin and colistimethate sodium.
In August, Xellia completed the expansion of its API and drug product testing
facility in Budapest, Hungary.
The firm is also expanding its US sterile injectables with a production facility
in Cleveland, Ohio, which is scheduled to open next year. The facility will
complement an existing plant in Raleigh, North Carolina.
Xellia Opens API Testing Site
Xellia Pharmaceuticals has completed the expansion of its anti-infective API and
drug product testing facility in Budapest, Hungary.
The firm paid $13m (€11m) for the 32, 292 sq. ft. (3,000m²) Centralized
Laboratory Services expansion, which is comprised of microbiology and chemical
analytical laboratories, and a product stability center, and administrative
offices.
The firm said the site will test active pharmaceutical ingredient (APIs) and
finished dosage form (FDF) products, such as including vancomycin,
colistimethate sodium and daptomycin.
CEO Carl-Åke Carlsson said the facility – located next to a Xellia API
plant – is a critical component of servicing increased demand for the
firm’s anti-infective products.
“Xellia has experienced significant growth in the past couple of years and
expects this to continue over the next five year period,” he said.
Hungarian history
According to Carlsson, the Copenhagen, Denmark-headquartered firm has a long
history of operating in Budapest.
“Over the past years we have invested in increased manufacturing capacity and a
new fermentation pilot facility in Budapest. Hungary has strong roots in
pharmaceutical operations and offers competitive conditions for establishing
such a central laboratory service,” he said.
The expansion has resulted in the creation of more than 40 new roles, which
Xellia aims to increase to 80 by 2019.
Carlsson added, Xellia, which develops,
manufactures and supplies fermented and semi-synthetic APIs and FDFs to the
pharmaceutical industry, is also expanding its injectables capacity.
“The company is significantly expanding its sterile injectable manufacturing
capacity in the US with the Cleveland facility becoming operational during
2018,” Carlsson said.
Capella Biomedical Research Laboratory, Cambridge
Biomedical Campus
Construction of a new laboratory building known as Project Capella was initiated
at the Cambridge Biomedical Campus in February 2016.
Located next to the Cancer Research UK building near Addenbrookes hospital, the
new facility will allow collaborations between scientists and clinicians to
further advance the application of stem cell discoveries into the patient
setting.
The University of Cambridge was granted planning permission for the Capella
building in February 2016. The project is expected to be completed with an
estimated investment of £79m ($112.48m) by Q2, 2018.
The Capella research facility will be a six-story building with a total floor
space of
193,750 sq. ft. (18,000m²). The exterior will feature a two-story glazed box
with gold metal detail and double-height entrance foyer. The spine of the
building will be clad with flat-faced graphite panels.
The building will include a green screen to enhance the public area surrounding
the development. It also will feature a bespoke timber frame structure with
green roof, which will provide 324 cycle spaces on site.
The facility will include sophisticated laboratory spaces, offices, cafés,
seminar rooms, exhibition spaces, and meeting suites to accommodate a variety of
biomedical research groups.
It will also accommodate the Cambridge Institute for Immunotherapeutics and
Infectious Disease, the Milner Therapeutics Institute, and Cambridge Stem Cell
Institute. It aims to advance a center of excellence and initiate a foundation
for the development of new medical treatments.
The facility will also include robotics suites for customized drug screening and
gene editing, as well as bioinformatics support.
Construction of the Capella biomedical laboratory began in February 2016. The
facility is being constructed using building information modelling (BIM)
techniques. More than 80% of the frame and façade was built off-site as precast
modules comprise precast columns, edge beams, and precast floor slabs with
structural toppings. The topping out ceremony was held in April 2017.
Installation of mechanical services inside the building commenced after
installing 6m pre-fabricated modules on the ground floor and fan coil units from
ground to third floor in January 2017.
Installation of all external cladding panels and gold box glazing was completed
in March 2107.
The designs for the Capella biomedical research laboratory were provided by
Fairhurst Design Group (FDG).
The building construction contract was awarded to Kier Construction, which is
being assisted by a team of consultants including Arup (consulting engineer),
Arcadis (project manager), and Aecom (cost consultant).
PCE was selected as offsite superstructure construction partner, which provides
hybrid precast columns with a combination of precast concrete edge beams and
structural steel delta beam spine beams.
Alcrete Building Systems was appointed by PCE to provide design, manufacture,
deliver, and install more than 100 precast units.
The building is being constructed with the aim of achieving Building Research
Establishment Environmental Assessment Method (BREEAM) excellent rating.
Navesta Pharmaceuticals' Plant, Sri Lanka
Sri Lanka-based company Navesta Pharmaceuticals has opened a sterile
manufacturing facility in the town of Horana in August 2017.
Construction began in October 2015, and the plant is said to be the first of its
kind in Sri Lanka. The facility is intended to produce sterile dry powder
injectables of beta lactam antibiotics, which were previously imported to the
country.
Built with an investment of more than LKR1.4bn ($9.1m), the Horana facility has
generated more than 100 direct and 500 indirect jobs for locals in areas
including bio-chemistry, pharmaceutical sciences, molecular bio-science, drugs,
engineering, and ancillary services.
The factory will allow Navesta to export its pharmaceutical products to markets
globally, contributing to the country's economic development. It will also
support the Government of Sri Lanka's aim to achieve self-sufficiency in the
pharmaceutical industry by 2020.
Located in the Kalutara district, Navesta's new factory has a total floor area
of 40,000ft².
The plant is designed to comply with good manufacturing practice (GMP) standards
set by the EU and the Pharmaceutical Inspection Cooperation Scheme (PIC/S).
An advanced building management system (BMS) at the facility ensures compliance
with the EU-GMP and PIC/S standards. It is used to control humidity,
temperature, and differential pressure at production and testing rooms to
destroy all viable microorganisms.
The interior of the factory features cleanroom panels built with pre-coated
galvanized iron to provide protection from external contaminants.
The facility is also fitted with environmentally sustainable features including
energy efficient lighting and comprehensive waste water treatment systems.
The sterile pharmaceutical manufacturing factory is installed with 13 incubator
chambers and two walk-in incubators, which are designed in compliance with 21
Code of Federal Regulations (CFR).
The plant also incorporates a Grade A and Grade B microbiology laboratory, which
helps develop comprehensive advanced in-house testing methods.
The testing and measuring equipment installed in the facility are calibrated as
per accreditation standard ISO 17025 and ISO 9001 to achieve valid results.
Navesta's Horana sterile pharmaceutical manufacturing facility will initially
produce 50 million vials a year for filling sterile dry powder injectables of
Beta Lactam.
Pharmaceutical products to be produced at the factory will primarily serve the
requirement of 12 penicillin-based beta-lactam antibiotics in the form of dry
powder for the local market. They will also be exported to global markets, which
accept EU-GMP and PIC/S accreditations.
The plant is planned to be expanded in future to further increase Navesta's
production capacity by three times in the coming years. If undertaken, the
expansion will provide approximately $500m of savings to the country, which
currently imports $800m-worth pharmaceutical products a year.
Headquartered in Rajagiriya, Navesta Pharmaceuticals is engaged in manufacturing
beta lactam antibiotics.
The company's products include Ticarcillin-clavulanic, Piperacillin-tazobactam,
Co-amoxiclav, Flucloxacillin, Cloxacillin, Ampicillin, Benzathine penicillin,
Fortified Procaine Penicillin, and Benzylpenicillin.
Central Institute for Translational Cancer Research (TranslaTUM),
Technical University of Munich, Germany
The Central Institute for Translational Cancer Research (TranslaTUM) is a new
interdisciplinary research building officially inaugurated at the Technical
University of Munich in September 2017.
The building was developed by Free Federal State of Bavaria with the support of
the German Federal Ministry of Education and Research.
Developed at a cost of €60m ($71.64m), the research facility received a €24m
($28.65m) contribution from the federal Government of Germany.
The six-story, S-shaped TranslaTUM research building has a total floor space of
60,278 sq. ft. (5,600m²). It features an entrance hall with an open and curving
staircase.
The facade of the building is arranged horizontally with a number of long, thin
windows. It also includes white, grooved ceramic plates, which highlight the
wave-shaped structure.
Public areas include a cafeteria, a seminar area, and an auditorium.
The building features 43,056 sq. ft. (4,000m²) research labs, which can
accommodate up to 230 researchers.
Designed to carry out research in translational oncology, the facility is
constructed adjacent to the Technical University of Munich's (TUM) hospital
Klinikum rechts der Isar to support rapid translation of novel knowledge and
technology into patient care. It provides physicists, engineers, and physicians
with a shared new laboratory for transdisciplinary research.
The facility's staff will focus on tumor diseases of bone marrow and the
digestive tract, exploring the process of recognizing and sending molecular
signals in tumor cells. They will also study the impact of cancer cells on the
immune system with the help of new imaging and analysis methods.
The facility will allow collaboration among different disciplines including
biology, biomedicine, biochemistry, physics, engineering sciences, and the
doctors in clinics.
The facility includes a 7,535 sq. ft. (700m²) seminar and conference area and an
underground garage with 50 parking spaces.
The TranslaTUM research building has core facilities including imaging,
preclinical research, and cell analysis. It also features state-of-the-art
laboratory equipment in core facilities including a central sequencing unit, a
microscopy unit, a histology lab, and a central bioinformatics unit.
The facility is equipped to offer a broad variety of imaging studies using
established and validated methods such as good manufacturing practice (GMP)
produced radiopharmaceuticals. The imaging infrastructure at the facility
includes magnetic resonance (MR), multi-spectral optoacoustic tomography (MSOT),
ultrasound (US), positron emission tomography (PET), single-photon emission
computed tomography (SPECT), computed tomography (CT), and phase contrast-CT
technology.
The laboratory at the facility is in compliance with S2-biolevel safety
standards. A 7,535 sq. ft. (700m²) area is meant for animal holding, where mice
and rats can be retained in sealed rooms.
Animal holding areas comply with animal welfare and hygiene standards, and are
equipped with high-efficiency particulate absolute (HEPA) and odor filters to
stop the spread of incoming or outgoing particles.
Construction of the new research building began in 2014 and the first floor of
the building was completed in July 2015. The topping out ceremony was held in
November 2015.
doranth post architekten was awarded a contract to provide designs for
laboratories, offices, the seminar area, the cafeteria and underground parking
in the research building.
Merck to Replace Filling Line at Bari Facility
Merck KGaA will install a new aseptic filling line at its facility in Bari,
Italy for multiple sclerosis drugs, fertility treatments and growth hormones.
The German drug manufacture announced the plan, explaining it will spend €35m
($41m) to replacing an existing filling line at the facility.
A spokeswoman said, “The new line will replace an existing one, leveraging the
latest technological developments while providing an increase in capacity.
She explained the plan “is part of continuous investments in our manufacturing
network to maintain state-of-the-art industry level and adapt its capacity to
patient needs for our medicines.”
The line will be used to fill Merck’s multiple sclerosis Rebif, its fertility
disorder treatments Gonal-f and Ovidrel as well as the growth hormone Saizen. It
is due to become operational in 2022.
The Bari facility was established in 1992 as a hub for fill finish activities.
Drugs made at the site are shipped to 150 countries.
The new investment is the second in the past five years. In 2014 Merck spent
€50m to install a fully automated production line under isolator and set up an
automated warehouse at the site.
CordenPharma Invests in Small Molecule API
Development Capacity
CordenPharma said it is investing €3.7 million in the manufacturing site
infrastructure of its CordenPharma Switzerland facility, located in Liestal,
Switzerland. The investment will include an expansion of the square footage
dedicated to small molecule, peptide and carbohydrate development services. In
addition, an approximately €2 million investment in new automated development
and optimization equipment is currently being realized to facilitate development
services and an extensive upgrading and expansion of analytical equipment, which
has already been made partially available to the development chemists. The
expanded lab space will also enable an increase in the overall headcount of
development FTE’s available to work on customer projects, which will ultimately
increase the capacity of the CordenPharma Switzerland facility in the small
molecule, peptide and carbohydrate space.
A further feature of the facility investment is to expand and refurbish the
current purification capabilities as well as the construction of a new
mini-plant, intended to meet the growing market demands in the g to kg’s range
at the scale of 1 – 70 liters. The new design, with movable and interchangeable
equipment, will create a highly flexible manufacturing space geared towards
meeting our customers’ wide ranging requirements and aggressive timelines.
The total investment will allow CordenPharma Switzerland to run an increasing
number of early-phase projects in parallel, to both support its own pipeline
development as well as that of other facilities within the integrated
CordenPharma network of manufacturing facilities across Europe and the US.
“The expansion at our CordenPharma Switzerland site is part of an ongoing
strategic initiative to invest in small molecule API manufacturing across our
global network of facilities. The additional development FTE’s will enable us to
service our existing and future customers more efficiently,” said Stephen
Houldsworth, director, global small molecules and antibiotics platforms,
CordenPharma International.
Juerg Burger, managing director, CordenPharma Switzerland, said, “The
introduction of this new mini-plant will enable us to run small-scale batches
for our customers, while at the same time demonstrating the routes readiness for
further scale-up and addressing their material requirements for early-phase
clinical stages.”
Cambrex Expands API Capabilities
Cambrex Corporation, a manufacturer of small molecule innovator and generic
active pharmaceutical ingredients (APIs), has made a number of investments, in
both R&D and manufacturing capabilities to support the development and
production of generic APIs, at its site in Paullo, Milan, Italy.
The investments include the installation of development and analytical equipment
to support the development of highly potent APIs (HPAPIs), as well as a new
2,800-liter hydrogenator and 1,500mm diameter centrifuge, for increased
flexibility and capacity within the manufacturing plant. All equipment will be
installed and validated by the end of 2017.
“We have seen increased growth of activity among highly potent molecules in the
past decade for use in therapeutics for cancer and other indications, and it is
now becoming more appropriate in the generic API business as patents on these
begin to expire,” said Aldo Magnini, managing director, Cambrex Milan. “This
investment is consistent with the Cambrex strategic plan to increase the
company’s small molecule development and manufacturing capabilities, ensuring
our facilities continue to meet the future demands of the industry.”
This investment comes after the installation of a new pilot plant at the site in
2017, and recent announcements of expansions across the Cambrex network of
manufacturing sites, including the construction of a $24 million, 4,500 sq. ft.
highly potent API manufacturing facility at its Charles City, IA site, which is
due to open in 2019.
J&J Invests in Manufacturing Capacity in Ireland
Johnson & Johnson’s Janssen Sciences Ireland UC will invest more than EUR 300
million (US$355 million) to expand manufacturing capacity for biologic medicines
at its Ireland facility.
On Oct. 5, 2017, Janssen Sciences Ireland UC, a Johnson & Johnson company,
announced an expansion of its Ringaskiddy, Co. Cork, facility in Ireland, in
which the company will make an investment of more than EUR 300 million (US$355
million). The expansion will add an additional 205,590 sq. ft. (19,100 m2) of
manufacturing space for biologic medicines to the already existing manufacturing
structure and will allow the company to continue to meet patient needs in the
areas of multiple myeloma, rheumatoid arthritis, and Crohns disease.
The company has operated a biopharmaceutical supply-chain facility on its
40-hectare site in Ringaskiddy since 2005. The proposed expansion project
includes: construction of a new manufacturing building; expansion of the
existing warehouse building, laboratory, and administration buildings; and
modification or expansion of other aspects of the existing site and
infrastructure, including utilities, car parking, underground services, internal
roads, yards, and pipe racks. In addition, the on-site wastewater treatment
plant will be expanded to accommodate increased volumes.
Construction is expected to take approximately two years, beginning in October
2017, and will provide employment for up to 450 people during construction and
an extra 200 people once completed.
Confirming the expansion announcement on behalf of Janssen, Remo Colarusso,
vice-president, Manufacturing and Technical Operations, said in a company press
release, “[T]his expansion will increase Janssen’s global manufacturing capacity
of biologic medicines, which is in keeping with our Credo commitment to provide
the highest quality products to patients. Our Ringaskiddy site is an important
part of Janssen’s global manufacturing network and this expansion will allow us
to grow in a location that offers an advanced infrastructure, a high-performance
culture, and top-level talent.”
FDA and Baxter Work Together to Secure Manufacturing in Puerto
Rico
FDA Commissioner Scott Gottlieb released a statement on Oct. 13, 2017 detailing
the agency’s work to help prevent a shortage of Baxter’s sodium chloride 0.9%
injection bags, which are manufactured in Puerto Rico. Lack of availability of
the product, already in short supply prior to the destruction brought by
Hurricanes Irma and Maria, could put the health of US citizens at risk, Gottlieb
stated.
The company’s plants in Puerto Rico manufacture small-volume parenterals used
primarily in drug compounding. Baxter stressed in a press release that
large-volume sterile solutions are not produced in Puerto Rico and are,
therefore, not impacted. According to Baxter, the company’s three manufacturing
sites in Puerto Rico “sustained minimal structural damage” and limited
production activities had resumed as of October 12. The company is using diesel
generators to power its facilities and using satellites to restore
communications.
In preparation for the hurricanes, Baxter had moved some finished product off of
the island. After the hurricanes, it has been working with FDA and states it has
been “granted regulatory discretion for temporary special importation of certain
products from Baxter facilities in Ireland and Australia to help support product
supply for the US market.” FDA has also helped the company to restore its
operations and move product off of the island.
“While these actions will help mitigate some of the projected shortfall in
supply, they will not be adequate to fully bridge the gap in the near term.
Baxter will continue to do everything it can to ramp up production in Puerto
Rico in the weeks ahead and, with the support of special importation granting
from FDA, continue to utilize its other facilities to help address product
demand in the United States,” the company stated in a press release.
In addition, FDA is helping to secure fuel and manufacturing supplies, and
Gottlieb assures the public that the agency will continue to work to secure the
drug supply chain. “FDA and Baxter will continue to keep in close consultation
as we monitor the challenging situation on the island. The agency is also
continuing its work with other manufacturers on steps to prevent or mitigate
shortages of other types of critical medical products … FDA is also expediting
reviews and approvals of other dosage forms and generic versions of products as
alternate sources of critical products. Above all else, we at FDA remain fully
committed—for the long run—to the people of Puerto Rico to help them recover
from this tragedy,” Gottlieb stated.
Baxter is helping their employees affected by the storms by providing food, gas,
and water and setting up a relief fund. “The devastation of Hurricane Maria is
heartbreaking and tragic,” said José (Joe) E. Almeida, Baxter chairman and CEO,
in the press release. “I met recently with many of our dedicated employees in
Puerto Rico, and I am both inspired and humbled by their commitment to our
mission, our patients, their communities and each other in the face of the
unimaginable damage and loss they’ve experienced. Our mission to save and
sustain lives calls on us to give back in times of crisis; Puerto Rico has our
support.”
Hitachi Chemical Expands in Japan
Hitachi Chemical is expanding manufacturing and cleanroom capacity at its cell
therapy-focused CDMO site in Allendale, New Jersey, US.
The expansion will see Hitachi Chemical Advanced Therapeutics Solutions (HCATS)
add 49,700 sq. ft. to its contract development and manufacturing organization’s
(CDMO) branch, PCT.
The site will house manufacturing development labs, quality control and
microbiology labs, additional Grade B/ISO 7 cleanrooms, warehousing and office
space.
Validation for the facility is planned before the end of 2018.
The firm also announced plans to upgrade its Pearl Court site in Allendale, NJ,
and said its regenerative cell-focused CDMO site in Yokohama, Japan, which is
under construction, will be validated by April, 2018.
Hitachi Chemical Co. America – the US off-shoot of Japan-based Hitachi Chemical
– purchased PTC from majority shareholder Caladrius Biosciences earlier this
year.
US FDA Approves Production at Samsung
Biologics Plant in South Korea
The world’s largest single bioproduction plant has received its first US
regulatory approval to make a monoclonal antibody, says CDMO Samsung Biologics.
Samsung Biologics’ second facility at its site in Incheon, South Korea was
commissioned in 2013 and received GMP accreditation last year.
The contract development and manufacturing organization (CDMO) announced it has
received its first approval at the site for the manufacture of a monoclonal
antibody drug substance by the US Food and Drug Administration (FDA).
Samsung Biologics would not provide further details of the drug or the scale of
production when asked due to client confidentiality.
The manufacturer has a number of Big Biopharma clients on its books, including
Bristol-Myers Squibb for which it makes Yervoy (ipilimumab) which is used to
treat late-stage melanoma. The firm also has contracts with Roche and Samsung
Bioepis.
Samsung Biologics has a 91% stake in Samsung Bioepis and Benepali – a biosimilar
version of Amgen’s Enbrel owned by Samsung Bioepis – was named as the CMO’s
‘main’ product when it launched an IPO in August 2016.
The facility which houses five times more bioreactor capacity than Samsung
Biologics’ first facility housing 150,000L in ten stainless steel vessels
supplied by Swiss firm Bioengineering AG, plus 2,000L of single-use capacity.
But while the facility is the largest single biomanufacturing facility in the
world in terms of bioreactor capacity, it is soon to be topped by a third plant
under construction at the site.
The $740m facility is expected to be completed by the end of the year, adding a
further 180,000L of capacity. Once operational, Samsung Biologics will offer a
total of 362,000L mammalian cell culture capacity.
Sanofi has invested €170m ($201m) in a facility in France to expand supply of
its quadrivalent influenza vaccine, VaxigripTetra.
The investment has been made to increase supply of Sanofi Pasteur’s
VaxigripTetra, an influenza vaccine containing two A strains (A/H1N1 and A/H3N2)
and two B strains (B/Victoria and B/Yamagata).
“Influenza continues be a major public health problem around the world, causing
serious complications, hospitalizations and deaths, mostly for certain high-risk
individuals,” Sanofi Pasteru head David Loew said in a statement.
He added the “expansion reinforces Sanofi Pasteur's ability to tackle this
underestimated health challenge.”
The dedicated facility is expected to commence operations in 2021 and will
supply up to 70 countries.
Spokeswoman Laurence Bollack said the plant will replace an existing facility at
the site, with 335 jobs transferred over.
The site in Val de Reuil, about 100km northwest of Paris, manufactures a number
of antigens for Sanofi-Pasteur’s vaccine portfolio, including meningococcal
meningitis, yellow fever, mumps, influenza, hepatitis B, poliomyelitis, rabies.
The investment comes weeks after Sanofi completed its acquisition of Protein
Sciences adding the US FDA approved recombinant protein-based influenza vaccine
Flublok.
McIlvaine
Company
Northfield,
IL 60093-2743
Tel:
847-784-0012; Fax:
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E-mail:
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