PHARMACEUTICAL & BIOTECHNOLOGY

INDUSTRY UPDATE

 

June 2017

 

McIlvaine Company

 

TABLE OF CONTENTS

 

UNITED STATES

 

Phenomenex Opens Gas Chromatography Facility

Pfizer CentreOne Expands Fill-Finish Services to Its Michigan Facility

AB BioTechnologies to Build a New GMP Mfg. Facility

Avista Pharma Solutions Completes Expansion

Equashield to Open New Manufacturing Facility

Tapemark Manufacturing Facility Completes Successful FDA Inspections

University of Pennsylvania Announces $1.5 Billion Hospital Pavilion

The Albert Sherman Center Vivarium at the University of Massachusetts

Lubrizol Unveils Expansion Plan

Boston Analytical, Salem, N.H.

Fresenius Kabi's Pharmaceutical Manufacturing Facility Expansion

Rosalind Franklin University’s Innovation and Research Park, Chicago

Knight Cancer Institute Research Building, Oregon

SDC Announces Strategic Expansion to Greater Boston Area

Cold Chain Technologies Opens New HQ

Donald Danforth Plant Science Center Expansion, St. Louis, MO

Evotec Expanding and Opening U.S. Headquarters

Frontida BioPharm Expands

Synthetic Genomics Launches cGMP Suite for Pharmaceutical Quality Manufacturing

Cambrex Invests in API Capacity

Brammer Invests in Gene Therapy Facility

Aptar Pharma Expands in U.S.

KCR Moves to Boston

Granules India Confirms U.S. Plant Expansion

UTEP Interdisciplinary Research Building (IDRB), Texas

Medical Sciences Building (MSB) II, Texas Tech University

Recro Gainesville Expands Manufacturing Capabilities

Grace Expands Fine Chemicals Development and Production

Phenomenex Opens Gas Chromatography Research and Manufacturing Facility

JSR Corporation Invests in CDMO Facilities

Colorado State University Renovations

Biosciences Partnership Building, Phoenix, AZ

UTEP Interdisciplinary Research Building (IDRB), Texas

Emergent Unveils Expanded Facility in Baltimore

Granules India Confirms U.S. Plant Expansion

PPD Expands Vaccine Lab Space

KBI Biopharma Invests in Facility Upgrades

Engineering and Science Building, Vanderbilt University, Nashville, TN

 

REST OF WORLD

 

Ross Wuxi Move into Their Largest Manufacturing Facility

Zymeworks Adding Lab Space

TC Biopharm Acquires More Production Space in Glasgow, UK

Gerresheimer Modernizes Its Pfreimd Site

Recipharm Partners with Sato to Manufacture in Japan

GSK Breaks Ground on German Vaccine Facility

Eurofins to Invest Millions in New UK Facility

SGS Expands Lab in Poitiers, France

Owlstone Medical’s New Facilities Expand Biomarker Services

Amies Innovation Installs a Cleanroom from Connect 2 Cleanrooms

JRS PHARMA Announces New Laboratory in Brazil

Rich Pharmaceuticals Selects Clinical Site, CRO Theradex

Takeda Breaks Ground on Plant in Ireland

ImmunoPrecise Antibodies Opens New Antibody Production Laboratory

Liverpool John Moores University STEM 2, Liverpool, UK

UPS Opens New Healthcare Facility in Colombia

Acasti Pharma and CordenPharma Team Up

Lonza Acquires PharmaCell

Francois Hollande Inaugurates Martin Dow Plant in France

Michael Uren Biomedical Engineering Research Hub

Bruker Opens Demo Facility in China

Inoviem Scientific Expansion

CBMG Completes Wuxi Stem Cell Plant Expansion

Cobra Expands Gene Therapy Manufacturing

Inoviem Scientific Increasing Lab Space

DSM Sinochem Increases Capacity at Delft Antibiotic Intermediates Plant

Lithuania's Biotechpharma Adds Single-Use Capacity

Pfizer and NovaMedica Break Ground on Aseptic Plant

Lab Expansion Says Intertek

Cambrex Invests In Facility in Karlskoga, Sweden

Merck & Co. Invests in Biologics Facilities in Ireland

Rosalind Franklin Biotechnology Center, Delft, Netherlands

Sinergium Biotech Antigen Production Plant, Buenos Aires, Argentina

AstraZeneca R&D Center and Corporate Headquarters, Cambridge, United Kingdom

European Molecular Biology Laboratory Site, Barcelona, Spain

GE Looks to Single-Use Modular Bioparks

Native Antigen Company Expands into Facilities and Services

Merck Opens First Joint Bioprocess Scale-up Lab with Stelis Biopharma in India

Boehringer Ingelheim Opens Shanghai Contract Biomanufacturing Plant

Dr. Reddy’s Expands Biomanufacturing Capabilities

Saneca Pharma Expands Services in Russia

PCI Begins Move-In Phase of European Clinical Site Expansion

BioVectra to Open New Microbial Fermentation and Complex Chemistry Site

Roxtec Seals Selected for Japan’s Tightest Containment Lab

DSM Sinochem to Increase Manufacturing Capacity at Dutch Plant

 

 

 

UNITED STATES

 

Phenomenex Opens Gas Chromatography Facility

Phenomenex has opened a manufacturing and development facility to produce its gas chromatography (GC) columns.

 

The 15,000-square-foot facility, in the Sacramento, California suburb of El Dorado Hills, includes organic synthesis, R&D and analytical labs.

 

The columns, marketed under the Zebron brand name, were previously manufactured in Sutter Creek, California.

 

It supports twice the production capacity and enables improved logistics and delivery speeds to customers.

 

Phenomenex is expanding sales internationally as demand for GC columns grows in North America and Europe as well as in India and China, particularly in food testing applications.

 

Emmet Welch, senior product development manager, said: "We are staffed with scientists and production experts with decades of leadership in every aspect of GC column technology and manufacturing. In fact, many of our current staff have more than 25 years of experience in column technology development.

 

"Detailed and exhaustive planning went into creating an efficient production floor, using lean principles to maximize the use of space while minimizing the movement of people and materials. We have also included a centralized piping system that reduces the cost and movement of process gasses."

 

The firm has also introduced a trio of Zebron GC columns developed for the analysis of fatty acid methyl esters (FAME) in food.

 

Identification and measurement of these compounds in products such as cheese, peanut butter, infant formula, cooking oils and oil-based nutritional supplements is increasingly important in meeting labeling requirements and testing for product adulteration, said the company.

 

Kristen Parnell, product marketing manager, said it has been able to improve the separations so they can be done on shorter columns, saving analysts up to 45 minutes per run.

 

“Cis/trans FAME analysis has historically been carried out with long columns, which produce corresponding long run times. These three new columns for FAME analysis add to the portfolio we already have in place for food testing.”

 

The Zebron ZB-FAME offers selectivity targeting a 37-compound mix, in a shorter column. It reduces run times to about 11 minutes while providing Rs values of 1.0 or greater.

 

The Zebron ZB-88 is a GC alternative to other 88-phase columns for the separation of cis/trans isomers. This column is for analysis of olive and hydrogenated oils.

 

The third column, Zebron ZB-23, is an alternative to existing 23-phase columns for the separation of cis/trans isomers in a group of products that includes omega-3 and fish oils.

 

Pfizer CentreOne Expands Fill-Finish Services to Its Michigan Facility

Global contract manufacturing organization Pfizer CentreOne has expanded its fill-finish services to its site in Kalamazoo, Michigan.

 

Along with vial-filling of small molecules and biologics, the facility also provides vial-filling of sterile suspensions, expanding Pfizer CentreOne’s service portfolio.

 

“Kalamazoo was the obvious choice for expansion of our fill-finish services,” said Peter Stevenson, Pfizer CentreOne’s Vice President and General Manager.

 

“Our Kalamazoo colleagues have been doing contract manufacturing for more than 40 years on the API side – it’s part of the culture.”

 

“This is also one of Pfizer’s premier sterile-injectables sites. It’s a natural fit,” he said.

Kalamazoo vial-filling services at the Kalamazoo site encompass:

 

 

Bob Betzig, Kalamazoo site head, said: “We’re thrilled to expand our contract manufacturing services to include sterile injectables. We value our contract manufacturing partners and pride ourselves on producing difficult-to-make injectables. Our team is ready and waiting.”

 

AB BioTechnologies to Build a New GMP Mfg. Facility

AB BioTechnologies has unveiled plans to invest $10.5 million to construct and equip a new 23,000 square foot manufacturing facility in Bloomington, IN, and create up to 33 jobs by 2020. The company will add manufacturing services for formulating, filling, freeze-drying, and packaging injectable drugs for clinical trial studies.

 

“This is a fantastic opportunity for AB BioTechnologies, Bloomington, Monroe County, and the state of Indiana,” said Jeff Schwegman, founder and chief executive officer, AB BioTechnologies. “We are one of only a handful of companies in the world that will offer all of these services in a small, nimble company format, and Monroe County is the perfect place for us to expand. The presence of a locally skilled workforce and access to graduates from Indiana University and Ivy Tech will assist us in hiring a competent workforce.”

 

AB BioTechnologies was founded in 2008 and has expanded into an internationally-recognized drug development company in the pharmaceutical industry. With the addition of its contract manufacturing services, the company will be able to shorten the time it takes to transfer a drug from concept to the clinic.

 

Avista Pharma Solutions Completes Expansion

Avista Pharma Solutions has completed the US$4m expansion of its 26,000ft2 contract testing facility in Agawam, Massachusetts.

 

For over 30 years, the Agawam site has served pharmaceutical and medical device clients. As part of an ongoing initiative, these facility and technology upgrades will enable Avista Pharma to deliver additional microbiology, sterility testing, and microbial ID service offerings.

 

As the result of Avista Pharma's 2016 capital investment, the improved facility has 4,200ft2 of additional space, featuring a new microbiology laboratory as well as a modular cleanroom area which houses isolator technology and an ISO 6 cleanroom used for sterility testing of medical devices, pharmaceuticals and biologics.

 

In addition, the laboratory support division has implemented new pass-through autoclaves and labware processing technologies that streamline workflow and complement Avista Pharma's extensive suite of microbiology services.

 

The facility's full range of comprehensive services will continue to include raw material and finished product release testing, ICH stability and storage, container closure integrity testing (CCIT), water system testing and validation, cleanroom monitoring and risk assessments, microbial identification via both MicroSEQ ID (rapid 16S rDNA sequencing) and Vitek MS (MALDI-TOF), mycoplasma testing, Antimicrobial Effectiveness Testing (AET), Microbial Enumeration Testing (MET), endotoxin and bioburden testing and disinfectant efficacy qualifications.

 

"We remain committed to providing best-in-class Microbiology, Analytical Chemistry and Cleanroom services," said Patrick Walsh, Chief Executive Officer of Avista Pharma. "This investment will complement our existing capabilities and expand our service offerings for our pharmaceutical and medical device clients."

 

Equashield to Open New Manufacturing Facility

Equashield, a Port Washington, New York-based provider of Closed System Transfer Devices (CSTDs) for the safe and simple handling of hazardous drugs, is building a new manufacturing plant.

 

Equashield's new facility will expand the manufacturing capabilities of its closed system transfer devices, as well as its closed system drug compounding robot.

 

The company will invest an estimated US$30m to build the new plant to meet the growing market demand for manual and automated hazardous drug compounding devices.

 

The new facility will be built on a three acre plot with an option to expand by another 1.5 acres. 

 

The new plant will expand the manufacturing capabilities of Equashield's flagship CSTD, as well as the new Equashield Pro closed system drug compounding robot, first unveiled at the ASHP Midyear meeting.

 

"As Equashield continues to expand into new international markets, this plant will provide the capacity to significantly expand our product portfolio, while enabling us to fulfil worldwide need for current and future CSTD demand," said Marino Kriheli, co-founder of Equashield.

 

"With these enhanced capabilities Equashield can continue to make a difference for those who work with and around hazardous drugs."

 

Construction of the 112,000ft2 (10,405m2) building is expected to be completed in July 2019. It will include a 20,000ft2 (1,858m2) cleanroom space, incorporating the HVAC variable refrigerant flow (VRF) system for cooling and air conditioning. Production will be fully automated, from raw materials entry to packaging and palletizing, to preserve sterility of products.

 

Tapemark Manufacturing Facility Completes Successful FDA Inspections

The FDA has completed a successful pre-approval inspection (PAI) of Tapemark’s manufacturing process and a general good manufacturing practices (GMP) inspection. The pre-approval inspection assessed Tapemark’s readiness to commercially manufacture one of its customer’s transdermal pharmaceutical products that is awaiting FDA approval. The FDA thoroughly reviewed Tapemark’s facilities for compliance with its procedures and adherence to GMP.

 

“This successful PAI and GMP inspection represents another major success in the achievement of our CDMO strategic goals that includes full-service pharmaceutical commercial product manufacturing,” said Andy Rensink, President and COO of Tapemark. “We extend our appreciation and congratulations to all of our employees and contractors on this outstanding accomplishment.”

 

Tapemark is a world leading contract developer and manufacturer of drug delivery systems with a focus on transdermal patches and oral thin films serving the pharmaceutical and medical device markets. Whether companies are launching new products, or need life cycle management and patent extensions of existing ones, Tapemark provides the strategic guidance and manufacturing capabilities to help customers realize the breadth of optimal and alternative drug delivery formats.

 

University of Pennsylvania Announces $1.5 Billion Hospital Pavilion

The University of Pennsylvania will build a $1.5 billion new hospital on Penn Medicine’s West Philadelphia campus. The Pavilion, which will house inpatient care for the Abramson Cancer Center, heart and vascular medicine and surgery, neurology and neurosurgery, and a new emergency department, is expected to be completed in 2021. The facility will be the largest capital project in Penn’s history and Philadelphia’s most sophisticated and ambitious health care building project.

 

“Penn is proud to be the preeminent health system in the Philadelphia region. This building will be transformational, serving as the flagship facility for Penn Medicine and setting a new standard for modern health care delivery across the nation,” said Penn President Amy Gutmann. “This is the hospital that will define America’s best medicine for generations to come.”

 

At the heart of the new hospital’s design: flexibility to stand the test of time in the rapidly evolving health care field.

 

“We’re building a hospital that will allow us to deliver the very best care the 21st century can offer patients – but we’re also ‘future-proofing’ it to ensure that we can quickly and seamlessly adapt what we do to help our patients in the coming decades,” said J. Larry Jameson, MD, Ph.D., dean of the Perelman School of Medicine at the University of Pennsylvania and executive vice president of the University for the Health System.

 

The Pavilion will house 500 private patient rooms and 47 operating rooms in a 1.5 million square foot, 16-story facility on the former site of Penn Tower, across the street from the Hospital of the University of Pennsylvania and adjacent to the medical campus’s outpatient hub, the Perelman Center for Advanced Medicine.

 

“As the nation’s oldest teaching hospital, the Hospital of the University of Pennsylvania is rooted in a history of firsts going back nearly 150 years,” said Ralph W. Muller, CEO of the University of Pennsylvania Health System. “Now, with the Pavilion, we’re poised for the next hundred years of advances in patient care.”

 

Among distinguishing features in The Pavilion:

 

 

The design and planning process for the Pavilion has been orchestrated by PennFirst, an Integrated Project Delivery (IPD) team consisting of the global healthcare design firm HDR, the international architect Foster+Partners, and the innovative engineering design capabilities of BR+A, as well as the construction management expertise of L.F. Driscoll and Balfour Beatty. Staff from each group – as well as Penn Medicine clinical, facilities, and patient experience experts  –  work collaboratively in a specially designed “integration space” to ensure cohesion and strategic planning and reduce waste at each step of the project.

 

The building’s design has been informed by extensive and inclusive consultation with Penn Medicine staff, from physicians and nurses to environmental and dining services workers. These groups have engaged with the design team through a series of tours and patient care simulations in multiple full-size mock-ups of the new facility’s inpatient units as well as operating rooms, family waiting areas, and spaces for staff. Patients and families have also participated in tours and provided feedback to inform plans for the Pavilion’s patient experience.

 

SOURCE: University of Pennsylvania

 

The Albert Sherman Center Vivarium at the University of Massachusetts

The Albert Sherman Center Vivarium at the University of Massachusetts was named the 2015 TurnKey Facility of the Year.

 

In its 45 years of existence, the University of Massachusetts Medical School has become one of the nation’s premier biomedical research facilities. The school’s research community includes a Nobel laureate, a Lasker award recipient, two members of the National Academy of Sciences, two members of the Institute of Medicine, and seven Howard Hughes Medical Institute investigators. Because of its rapid growth, animal housing and procedural space were at a premium. In 2012, the Commonwealth of Massachusetts and the University of Massachusetts Medical School partnered to build a new 512,000 square foot biomedical research and teaching building, the Albert Sherman Center and its new vivarium. The Sherman Center has received LEED Gold Certification, signifying that it meets a nationally accepted benchmark for design, construction, and operation of high performance green buildings.

 

The design of the Albert Sherman Center’s vivarium is based on three suites of rooms which permit isolation of the individual suites in the event of a disease outbreak. Each suite has eight animal housing rooms and each pair of housing rooms shares a dedicated procedure room that is accessed directly from the housing rooms. This arrangement provides an extremely efficient layout by reducing circulation to a single corridor for the housing rooms within each suite.

 

ARC/Architectural Resources Cambridge (ARC) was the lead architect and the Jacobs Consultancy was the consulting planner for the vivarium. ARC convened frequent meetings and led overall architectural coordination. Jacobs took the design lead for the vivarium and made numerous suggestions for certain engineering requirements. The atmosphere was always professional but relaxed. Suggestions were discussed, accepted, rejected, or modified as needed. Other stakeholders, such as University of Massachusetts Medical School architectural and engineering personnel, attended most meetings. Other meetings might have a lighting specialist, an HVAC specialist, or the general contractor’s representative. The vivarium staff was always represented. As a result, the vivarium planning was always well ahead of the rest of the Sherman Center project.

 

Although open for a relatively short time, the Sherman Center vivarium is already more than half filled and has been very positively received by the research faculty and technicians. Important research on gene therapy and gene expression is ongoing and they look forward to significant life science discoveries that will advance the health and well-being of the people of the commonwealth and the world.

 

Lubrizol Unveils Expansion Plan

Lubrizol LifeSciences is spending $60 million on new product solutions, capacity expansion and additional cGMP manufacturing, the company announced. It says these investments will bolster its excipients, polymers, drug formulation and manufacturing, and medical device contract manufacturing capabilities at Lubrizol LifeSciences’ global facilities.

 

Commercial drug product manufacturing will be added at the company’s Particle Sciences facility in Bethlehem, PA. Leveraging the company’s knowledge in complex formulations and production, the facility will be adjacent to the existing development and clinical trial manufacturing site, offering customers a seamless flow from development through manufacturing. This new space, which is expected to be operational in the fourth quarter of 2017, will accommodate both sterile and non-sterile products, highly potent compounds, and organic solvent processing.

 

Additionally, LifeSciences is investing to expand its global facilities for excipients, polymers and contract manufacturing, with a focus on quality and efficiency. This capital investment will impact multiple sites to increase in-house engineering capacity across the LifeSciences portfolio of medical and pharmaceutical applications. This includes new investments in design, manufacturing and sterilization technologies for the production of interventional catheters and long-term implantable devices, an area of strategic importance to the medical device segment.

 

"We have significantly enhanced our capabilities through the combination of strong polymer technology, application know-how and world-class manufacturing," said Deb Langer, vice president, Lubrizol Personal Home and Health Care. "As healthcare companies look for total solution providers, we continue to invest in the right areas to provide valuable offerings where our customers are experiencing the most growth."

 

Boston Analytical, Salem, NH

Size:  30,000 sq. ft.

 

Project team:  Margulies Perruzzi Architects, Bowdoin Construction, Daigle Engineers (structural), Environmental Solutions Inc. (HVAC design and build), Piquette & Howard Electric Inc. (electrical design and build).

 

Description:  Margulies Perruzzi Architects (MPA) has completed of a new 30,000 sq. ft. laboratory and office facility for Boston Analytical, the life sciences division of Alpha Analytical. Located in Salem, N.H., Boston Analytical’s new and expanded space houses high-tech chemistry and microbiology laboratories equipped with the most sophisticated and up-to-date analytical testing equipment. Boston Analytical’s testing services are used by pharmaceutical, biopharmaceutical, and medical device companies worldwide.

 

Seeking to consolidate and expand its operations, Boston Analytical, a premier current Good Manufacturing Practice (cGMP) compliant laboratory, engaged MPA to program and design the spaces in its new facility. Most of the newly outfitted space is production space for testing, including 20,000 SF of chemistry, stability, and microbial labs and 2,000 sq. ft. of ISO 8 to

ISO 5 cleanrooms. This expanded space with cutting-edge equipment has increased lab capacity by 55 percent and stability storage by 130 percent, with eight new chambers including a large capacity walk-in chamber. Additional space in the facility supports office and administrative functions, including reception, open and closed offices and conference rooms, and a kitchen/dining area.

 

Built by Bowdoin Construction, interior features include new lab casework, fume hoods, epoxy floors, and a new energy efficient HVAC system with a high efficiency boiler plant. MPA coordinated closely with contractors to provide appropriate space for the specialized mechanical and support systems required to maintain the strict airborne particulate and cleanliness standards. Those systems include high-efficiency particulate air (HEPA), wastewater treatment, and reverse osmosis and deionization (RO/DI) systems. Adherence to the design/build schedule was key: Boston Analytical had to carefully move on a phased basis, concluding work in the existing space and then moving to the new space after it was validated and certified for production.

 

Boston Analytical provides a variety of the highest quality analytical testing services to support CMC for Drug Development and Release Testing, including complete Stability Testing, Analytical Development Testing, and Microbiology Testing.

 

Completion date:  September 2016

 

Fresenius Kabi's Pharmaceutical Manufacturing Facility Expansion

German pharmaceutical company Fresenius Kabi announced a proposal to expand its pharmaceutical manufacturing capabilities at its Melrose Park, IL site.

 

Announced in August 2016, the expanded facility will be used for the production of generic sterile injectable pharmaceuticals used in hospitals and clinics across the U.S.

 

Construction on the project will commence this year and full operations are expected to commence by 2026.

 

The expansion will create new jobs for construction and highly skilled workers in Melrose Park.

 

New buildings will be constructed in close proximity to Fresenius Kabi's existing plant, built in 2008 at 2020 N. Ruby St. They will be connected to the 124,267ft² old manufacturing plant.

The existing manufacturing plant at Melrose Park is located in the outskirts of Chicago, five miles away from the O`Hare International Airport. It is located in the general industrial area and employs approximately 700 people.

 

The plant currently produces a wide range of generic injectable medicines for the treatment of critically and chronically ill patients.

 

Fresenius Kabi will add four new buildings, with a total floor space of 130,000ft². The facility will include space for highly automated manufacturing, offices, warehousing of materials, and utilities.

 

The expansion will boost the production of injectable drugs used for anesthesia, pain management, cancer treatment, and eliminating infections. The project will be completed in compliance with the latest regulatory and quality requirements.

 

The new facility will be equipped with state-of-the-art urban manufacturing campus, including fully-automated aseptic filling lines and sophisticated isolator technology, as well as expanded freeze capabilities and formulation areas. It will also include a dedicated warehouse for raw materials and components, alongside an administration building, with a conference center, laboratories, office spaces, and a cafeteria.

 

The multi-stage, multi-year project is expected to be completed in ten years, with an estimated investment of $250m.

 

Fresenius Kabi is expected to receive $15m in tax-increment financing subsidies from Melrose Park village if it spends at least $80m on the expansion. The company is also expected to obtain subsidies for water usage, while Cook County will offer a 12-year property tax reduction.

 

Fresenius Kabi will also receive state tax credits for the expansion from the Illinois Department of Commerce and Economic Opportunity.

 

Headquartered in Germany, Fresenius Kabi is a global healthcare company engaged in the development of medicines and technologies for infusion, transfusion, and clinical nutrition.

 

Fresenius Kabi's US headquarters is located at Lake Zurich, IL. The company's pharmaceutical manufacturing centers are located in Bensenville, Skokie, Lake Zurich, and Melrose Park in Illinois. It also has manufacturing sites in New York, North Carolina, and Pennsylvania.

 

The company's U.S. manufacturing sites mainly focus on the development of pharmaceuticals, but also manufacture medical devices and clinical nutrition products. Fresenius Kabi has a total workforce of approximately 2,500 people across the country.

 

Rosalind Franklin University’s Innovation and Research Park, Chicago

Rosalind Franklin University (RFU) has announced plans for the construction of a new innovation and research park at 3333 Green Bay road in the university's North Chicago campus.

 

The new facility will comprise sophisticated laboratory and incubator space, which can be used by faculty and commercial biotech start-ups. It will help national and international life science firms promote research synergy.

 

RFU obtained endorsement for phase I of development from the university's board of trustees in March.

 

The innovation and research park will be constructed in RFU's medicine and science campus adjacent to the Lovell Federal Health Care Centre (FHCC) in Lake County. The site will be surrounded by numerous bioscience companies in the Midwest.

 

The facility will be located in the Greater Chicago area, which houses a number of equity and venture capital firms.

 

The two-phased development is expected to commence in September, while operations are expected to begin in 2019.

 

The project is estimated to provide 498 job vacancies in the first phase of construction, bringing a total economic impact of approximately $117m a year for North Chicago and Lake County upon completion.

 

As part of the long-term expansion, the new facility will include two additional buildings in the second phase of development. The biopark project will create 4,000 new jobs and an estimated economic impact of $278m a year for Lake County, if both phases of development are implemented.

 

The new innovation and research park will be four-stories high, with a total floor space of 10,000ft². It will feature space for offices, small and large meeting rooms, and common areas on the first floor.

 

Designed to encourage collaboration among academic and industry scientists, innovators, and entrepreneurs, the building aims to translate RFU's nationally recognized research into treatments for conditions including Alzheimer's disease, diabetes, cancer, and mental illness.

 

The research park can accommodate up to 175 researchers in the first phase of development. Areas of focus for research will be developing solutions for neuroscience and neurodegenerative diseases, including Alzheimer's, Parkinson's, Huntington's, and muscular dystrophy. Scope of research and investigations will include genetic diseases, inflammation, and proteomics.

 

The co-location of disease-specific laboratory space will generate new synergies, boost competitiveness for federal grant funding and venture capital, and draw interest from philanthropic partners.

 

RFU will partner with SmartHealth Activator to accelerate innovations at the new research park. SmartHealth Activator will serve to connect researchers with biotech businesses and will offer biotech start-ups access to customers, elite mentors, experienced operators, investors, seed funding, and co-working space.

 

RFU has also partnered with Abbvie, Zoll Medical, and Ironwood Pharmaceuticals, as well as Celgene, Lundbeck, Smith & Nephew, and Ionis in a number of research areas. It also shares collaborative research programs with DePaul University, Northern Illinois University, Advocate/Lutheran General Hospital, and the Lovell Federal Health Care Centre.

 

The new facility is estimated to be completed with an investment of $50m under a public/private partnership. RFU is working with a non-profit foundation called The University Financing Foundation (TUFF) for funding and development of the build.

 

The project is also endorsed by the City of North Chicago and a number of elected officials.

 

Knight Cancer Institute Research Building, Oregon

Oregon Health & Science University (OHSU)'s Knight Cancer Institute commenced construction of a new research building at South Waterfront district in south-west Portland, Oregon.

The facility will accommodate up to 600 scientists, physicians and administrators focusing on early cancer detection, computational biology, and immuno-oncology.

 

Construction having commenced in June 2016 with an estimated investment of $160m, the facility is expected to be ready for occupation in July 2018. Oregon's State Legislature passed a bill to fund $200m for the project in 2014 as part of the $1bn Knight Cancer Challenge initiated by Phil Knight.

 

Knight Cancer Institute and Immunovia announced collaboration in October 2015 to confirm, validate, and commercialize blood tests for the early diagnosis of cancer. The institute also reached a collaboration agreement with Cancer Research UK in December 2015 to accelerate research in early detection of cancer.

 

The building's design was aimed at bringing collaboration and interaction. It will feature shared spaces and laboratories, including small-group, informal work spaces to allow researchers to undertake reflective and privately-focused work. The laboratories are designed to receive day lighting and solar control.

 

The design will also create social opportunities, with a central kitchen, a lounge, and a casual seating area. The exterior balconies and roof top terrace will provide views of the Willamette River and the Cascade Mountains. The building will also include administrative offices and a car parking area.

 

The seven-story research facility will have a total floor space of 320,000ft², situated to the north of the collaborative life sciences building on the OHSU campus.

 

Research and wet lab spaces will be featured from floors two to five, while the ground floor will contain a 200-seat auditorium, meeting rooms, and a conference center. It will also include spaces for street-level retail, a café, and other amenities.

 

Two floors of the building will be used to house the Early Cancer Detection Centre. This will provide multi-disciplinary research teams a collaborative environment to perform early detection research under the guidance of nanotechnology expert Sadik Esener.

 

A ground breaking ceremony for the construction of Knight Cancer Institute's research building was attended by Oregon State Governor Kate Brown, doctors, and cancer survivors in June 2016.

 

The construction crew are using interactive 3D building information modelling (BIM).

The designs for the Knight Cancer Institute research building were provided by architect SRG Partnership.

 

The joint venture of McCarthy Building Companies and Andersen Construction (McCarthy/Andersen) was awarded a $160m-worth contract for construction of the building.

 

SDC Announces Strategic Expansion to Greater Boston Area

SDC, a specialized data services Contract Research Organization (CRO) providing scalable clinical trial solutions, has opened a new office in Waltham, Mass. Fueled by accelerated growth and continued high demand for its services, SDC’s strategic expansion to the greater Boston area will stimulate further employee growth in a key talent market, and expand the company’s footprint in support of local and global clientele.

 

“The Massachusetts life sciences economy continues to grow and strengthen, spurring a number of expansions and newly created companies geared toward services specific to the industry,” said Massachusetts Governor Charlie Baker. “We welcome SDC to the Commonwealth and congratulate them on their expansion into a robust ecosystem of local service providers working directly with the best life science companies in the country to improve patient care.”

 

“We are very excited to open this new office in the Boston area,” said Dale W. Usner, Ph.D., President of SDC. “This is a great step forward for SDC’s future, facilitating continued high levels of local and global client engagement, and enabling local employee recruitment from a diverse talent pool.”

 

SDC has supported more than 250 clinical trials for pharmaceutical, biotechnology and medical device companies since its incorporation in 2005. From early phase and Proof of Concept through global submission (Phase 3/Pivotal) studies, SDC’s biostatistics and clinical data management experience spans a wide range of therapeutic areas, including, but not limited to: oncology, neurology, ophthalmology, gastroenterology, cardiovascular, nephrology and dermatology. SDC also provides scalable full-service clinical trial solutions via a diverse and complementary network of strategic partnerships and technologies.

 

 “Since 2005, SDC has provided leading-edge biostatistics and clinical data management services focused on the highest data quality and best possible customer experience,” said Richard Abelson, Ph.D., CEO of SDC. “We look forward to the continuation of that mission with SDC’s expanded footprint in the Boston area.”

 

SDC invites local biometrics and clinical trial professionals to their new office on June 13, 2017, for a Grand Opening celebration.

 

Cold Chain Technologies Opens New HQ

Cold Chain Technologies (CCT), a provider of temperature-controlled packaging solutions for the life science supply chain, has relocated its corporate headquarters to Franklin, MA. The expanded facility houses a manufacturing operation supported by thermal package engineering and an R&D center. The company’s customer service and multiple support teams are also located in Franklin. 

 

 The company was founded 50 years ago and was originally a regional provider of insulated shipping containers and freezer bricks to the food and seafood industry. In 2002, FDC Packaging was renamed Cold Chain Technologies and established a cGMP compliant, ISTA certified, and ISO maintained facility that has evolved into a center for thermal design and qualification testing. Later in the decade, additional manufacturing facilities were opened in Nashville, TN, Reno, NV and in Europe. 

 

 CCT currently designs, qualifies, and manufactures a portfolio of off-the-shelf and customized packaging solutions across a wide range of sizes, multiple temperature ranges and durations. Its products are used in many segments of the life sciences, including commercial manufacturing, clinical trials, specialty pharmacy compliance and direct-to-patient shipments. 

 

 Larry Gordon of CCR said, “This is quite a year for CCT. We are thrilled to be celebrating both our 50th anniversary and opening of the Franklin, MA facility. Our growth and leadership position within the industry is due to the ongoing dedication and efforts of our employees. Their desire to excel, to continually learn, and to provide extraordinary service to our customers allows us to partner closely with the world’s leading pharmaceutical and biotech companies in the delivery of life-saving medicines. CCT is well poised to continue to provide our clients with ever-smarter solutions.”

 

Donald Danforth Plant Science Center Expansion, St. Louis, MO

Cost:  $45 million

 

Size:  79,000 sq. ft.

 

Project Team:  Flad Architects (associate architect), IMEG Corp. (MEP engineering), McCarthy Building Companies Inc. (contractor), SEE Inc. (structural engineer), The Clayton Engineering Company Inc. (civil engineer), Rowan Williams Davies & Irwin Inc. (wind consultant), Crawford, Bunte, Brammeier (traffic consultant)

 

Description:  This laboratory building expansion supports Danforth Plant Science Center’s mission to “improve the human condition through plant science.” New facilities for 100 scientists enable world-class research in plant biology, bioenergy and sustainable agriculture. Christner designed a three-story, 79,000 sq. ft. addition that is linked to the existing building by a new atrium. This three-story space brings together the whole scientific community around dining, coffee and meetings.  Highly efficient and flexible open lab “neighborhoods” connect directly to naturally daylit write-up spaces with views of an expansive greenhouse complex.

 

Visual connectivity between researchers is achieved with careful planning and the use of glass partitions. Similar planning and design concepts achieved transparency from write-up spaces into and through the labs.  At the public corridor on the first floor, a glass curtain wall opens to views of the native gardens, connecting science to the natural landscape. Because of the nature of the plant research here, the project transformed its existing manicured suburban landscape to a more native ecosystem.

 

Central to the creation of a connected scientific community, a public concourse runs parallel to a new garden and prairie, linking the atrium, first floor labs, and auditorium; connecting these spaces with the natural landscape.  

 

The exterior of the lab addition is a precise, simple volume comprised of terracotta and glass acting as a contextual response to the original structure designed by Grimshaw Architects. It features an envelope that integrates its shading into the plane of enclosure. The building volumes are configured to interweave the landscape with the space inside, resulting in a truly connected campus.

 

Completion Date: 2015

 

Evotec Expanding and Opening U.S. Headquarters

Evotec AG Global drug discovery and development company Evotec AG celebrated the opening of its U.S. headquarters and expanded facility in Princeton, NJ.

 

Werner Lanthaler, chief executive officer of Evotec AG and Ryan Brady, the company’s executive vice president business development and head of U.S. operations were joined by Michele Brown, president and chief executive officer of Choose New Jersey, Inc. and Debbie Hart, president and chief executive officer of BioNJ, to cut the ribbon for the new U.S. headquarters.

 

“Princeton is an ideal location for our U.S. headquarters based on its proximity to many of the world’s leading biopharmaceutical and Pharma companies and universities, as well as its experienced talent pool that has knowledge and expertise in drug discovery,” said Dr. Lanthaler. “Our Princeton location puts us in easy reach of many our alliance and development partners and gives us the opportunity to cultivate new partnerships in the U.S.”

 

The company currently has more than 1,200 employees worldwide in its headquarters in Hamburg, Germany and in additional operating sites in Abingdon and Manchester, UK; Göttingen and Munich, Germany; Toulouse, France; and in the U.S. in Branford, CT and Watertown, MA.

 

Evotec established its Princeton office in 2015 and currently employs a team of more than 20 employees. The 20,000-square-foot expanded facility accommodates additional laboratory and office space for its growing operations in New Jersey.

 

Frontida BioPharm Expands

After receiving a closure letter for its Philadelphia manufacturing site on May 4, 2017 from FDA, Frontida BioPharm launched their operations expansion initiatives. The closure letter was received 8 months after the FDA issued a Warning Letter to Frontida based on an FDA inspection of the site occurring between June 15 and July 17, 2015, prior to Frontida’s purchase and operation of the facility.

 

The contract development and manufacturing organization (CDMO) operates the Philadelphia, PA site along with a facility in Aurora, IL.

 

Since acquiring the facilities on June 3, 2016, Frontida retained 155 positions at the existing sites and added more than 65 quality and scientific professionals. With the implementation of quality system improvements across the organization, Frontida says it plans to hire an additional 40-50 personnel in the next 6 months as it begins to launch new products in its Philadelphia and Aurora facilities.

 

“Philadelphia is a great region for Frontida to build our organization due to its strong talent pool and pharmaceutical research heritage. Over the past 11 months, Frontida has built a strong foundation by providing new leadership, expanding our manufacturing, QC, and R&D work force, and improving operational and quality systems,” said Song Li, chief executive officer, Frontida BioPharm. “We are continuing to expand our capabilities with additional manufacturing and laboratory personnel, equipment, and capital investments. The positive resolution of our regulatory status with the FDA will stimulate Frontida’s expansion and growth, and enable Frontida to better support our partners to bring new products to the market.”

 

Synthetic Genomics Launches cGMP Suite for Pharmaceutical Quality Manufacturing

Synthetic Genomics and Advaxis announced they have completed development and deployment of the first current good manufacturing practice (cGMP) synthetic biology facility for the production of synthetic DNA constructs. The cGMP suite has been designed to meet cGMP Phase 1 clinical quality and manufacturing requirements mandated by the FDA. The suite will be used to develop synthetic DNA constructs for Advaxis' upcoming Phase 1 clinical trial of ADXS-NEO, a personalized, neoantigen-targeted cancer immunotherapy. At the core of the suite is the BioXp 3200 System, the world's first benchtop automated genomic workstation that customers can purchase in an expandable fashion, combined with proprietary Synthetic Genomics genome synthesis tools to manufacture precision DNA constructs. The facility is based at SGI-DNA, a subsidiary of Synthetic Genomics.

 

"This cGMP suite marks the first application of Synthetic Genomics' automated DNA synthesis directed to improve patient care, and is a significant step towards moving synthetic biology from the benchtop to the bedside," said Oliver Fetzer, Ph.D., CEO of Synthetic Genomics. "The BioXp System and this first-of-its-kind cGMP suite opens the door to precision medicine, particularly when paired with the innovative technology Advaxis has developed for directing immune response towards cancer specific epitopes."

 

Advaxis' ADXS-NEO is a customized cancer treatment to stimulate an immune response against unique mutations contained in each individual patient's tumor. It begins with identifying neoepitopes – non-synonymous mutations between a patient's healthy cells and tumor cells. Using exome sequencing, a mutational map of the tumor is developed to select a set of neoepitopes most likely to trigger an immune response targeted at the cancer.

 

Under strict cGMP process controls, Synthetic Genomics rapidly converts the genetic sequences of these tumor-specific epitopes into synthetic DNA to create plasmid DNA targeting an individual patient's cancer. Advaxis then combines the plasmid DNA with its proprietary delivery system to generate large quantities of protein containing neoepitopes that are taken up by a patient's antigen presenting cells to activate a tumor specific T-cell response.

 

Cambrex Invests in API Capacity

Cambrex invests to increase pilot scale API capacity at its High Point, NC facility.

 

Cambrex Corporation, a manufacturer of small molecule innovator and generic active pharmaceutical ingredients (APIs), announced that it is to expand pilot plant capabilities at its High Point, NC facility with the installation of a fourth reactor suite. The $2.4M investment will increase the site’s reactor capacity by around 30 percent.

 

The new 400 sq. ft. suite, which is being constructed to meet growing business demand, will feature two 2,000 liter reactors and a 0.6 sq. m. Hastelloy filter dryer, and is expected to be fully operational by early 2018.

 

“This expansion will facilitate the scheduling of cGMP campaigns for our customers and assist in meeting clinical deadlines,” commented Brian Swierenga, VP, Operations and Site Director for Cambrex High Point. He added, “In addition, with the new filter dryer we will be able to run small scale batches to demonstrate their feasibility for scale-up.”

 

In a second investment at the High Point site, Cambrex is to upgrade its analytical chromatography data systems for QC and analytical R & D to new, Empower 3 software. Empower will be introduced in Q3 and Q4 of 2017 and will bring enhanced capability, integrity and compliance to the site’s analytical systems, in line with the increasingly stringent demands of the FDA and EMA among other agencies.

 

Cambrex acquired the 35,000sq. ft. High Point site, formerly PharmaCore, Inc., in October 2016. At the North Carolina facility, Cambrex produces complex APIs and intermediates requiring multi-step synthetic processes in batch sizes from milligrams to 100kg to support clinical trials from Phase I to Phase III. The site is licensed with the U.S. Drug Enforcement.

Administration (DEA) to manufacture Schedule II to Schedule V controlled substances. The acquisition enhances Cambrex’s portfolio of small molecule API services and complements its large scale, multi-purpose manufacturing facilities in the U.S. and Europe.

 

Brammer Invests in Gene Therapy Facility

Brammer Bio says its commercial-scale gene therapy manufacturing facility in Cambridge, Massachusetts, US, will open in the second half of 2017.

 

The contract development and manufacturing organization (CDMO) said the site offers process development, clinical phase, and current Good Manufacturing Practices (cGMP) services for cell and gene therapies.

 

“We are delighted to add an experienced commercial biologics team and facilities to help meet the needs of this transformative industry,” said Mark Bamforth, CEO of Brammer.

 

Brammer has completed a Type-C meeting with the US Food and Drug Administration (FDA) to assess the plans for the Massachusetts-based site. A Type-C meeting regards the development and review of drugs or biological drug products regulated by the Center for Drug Evaluation and Research (CDER) and the Center for Biologics Evaluation and Research (CBER).

 

A Site Master File will be submitted later this year to support Brammer’s clients’ product applications.

 

The site originally housed Biogen’s clinical and commercial biologics manufacturing facility.

 

Brammer purchased it along with Biogen’s distribution center in Somerville, Massachusetts, on January 1, 2017.

 

The Somerville site offers Brammer nearby storage and distribution capabilities.

 

The announcement follows Brammer’s 2016 plans to renovate its 50,000 square-foot facility in Lexington, Massachusetts, to cater for late stage and commercial therapy supply.

 

Brammer’s facilities now offer 230,000 square feet of development, distribution and cGMP manufacturing capabilities across Florida and Massachusetts, US.

 

Aptar Pharma Expands in U.S.

Aptar Pharma has acquired 20% of the US-based company, Kali Care, less than two months after inaugurating its first facility outside of France.

 

Aptar Pharma and Kali Care have entered into a partnership to address the challenge of monitoring adherence in ophthalmic clinical trials. As part of the agreement, Aptar Pharma has acquired a 20% minority ownership in the Silicon Valley-based technology company.

 

The partnership combines Aptar Pharma’s ophthalmic device knowledge with Kali Care’s digital monitoring system for ophthalmic medications, which enables clinicians to collect real-time compliance data.

 

The partnership is the latest in several steps taken by the drug delivery solutions provider to further expand its device and service offerings.

 

At the end of March, Aptar Pharma inaugurated its Congers, NY site expansion where the company will manufacture injectable elastomeric components for the pharmaceutical industry.

 

As previously reported, the addition adds space for cleanrooms and integrated vision equipment that will be used to perform automatic inspection of all parts during the finishing process.

Alex Theodorakis, President of Aptar Pharma North America, said the goal from the start was to expand outside of France in order to better serve markets across the Atlantic.

 

“It made the most sense to go to the US first,” he said, adding, “[the US] is certainly the biggest most valuable pharmaceutical market in the world. For us to really make an impact and grow significantly we needed to start with the US and put in place a manufacturing operation here.”

 

However, Theodorakis said it’s always a challenge expanding internationally, especially for the first time.

 

“But we have strong know-how and technical expertise in France,” he explained. “This is not just an America project for us, but a global project for the company.”

 

The site gives Aptar local expertise that can respond directly to customers “in the same time zone, same language, and the same culture,” said Theodorakis. “We will leverage that to grow the business.”

 

KCR Moves to Boston

The full-service contract research organization (CRO) is moving to a new office in Boston, MA, which will serve at its fourth "hub," joining Berlin, Warsaw, and Kiev locations.

 

KCR CEO, Mike Jagielski, said the decision to move offices was an easy one to make, “Boston is where money and research meet on the East coast,” he said. “KCR needs to be part of the East Coast R&D hub.”

 

The facility will be offering “the full KCR Trial Execution service spectrum,” Jagielski explained, beginning with clinical operations, project management, and data management.

 

The CRO has seen the greatest demand from biotech in Phase I (oncology), Phase II, and Phase III, “supporting US biotech with the execution of trials between Europe and US,” Jagielski added.

 

“We are just glad to be in Boston finally. We’ve worked on US ground for many years now, but this piece was somewhat missing.”

 

The grand opening was planned for June 2017.

 

Granules India Confirms U.S. Plant Expansion

Granules India says adding manufacturing capacity at its facility in Virginia, US will create 102 jobs.

 

The Hyderabad, India based firm announced it would add finished dosage form manufacturing capacity at the facility in Chantilly, Virginia earlier this year.

 

Granules gave more details of the project, explaining that it will spend $35m (€31m) on the expansion adding that it will create 102 new jobs.

 

Granules bought the plant from Valeant in 2014.

 

The firm said it “is conducting research and development to formulate products, and intends to manufacture products in the location as well.”

 

The expansion is backed by the Virginia Economic Development Partnership, which provides consultative services and funding to companies creating jobs. According to Virginia Business Granules is eligible to receive $750 per job.

 

The project is the third expansion Granules has announced this year.

 

In February, it said it will build an API production facility in Bonthapally, Telangana and increase capacity at a plant in Gagillapur where it produces pharmaceutical formulation intermediates (PFIs).

 

At the time a Granules spokesman told us “existing capacities are not sufficient to meet customer demand” adding the new and expanded facilities will supply both local and international markets.

 

UTEP Interdisciplinary Research Building (IDRB), Texas

The University of Texas at El Paso (UTEP) has initiated construction of an interdisciplinary research building (IDRB) at 500 West University Avenue in Texas.

 

The building will support interdisciplinary research teams from colleges across the campus. It will be completed with an estimated investment of $85m.

 

The designs for the building were unveiled in August 2016, while construction is scheduled to be completed by late 2019.

 

The research building's north wing will have four floors, while the middle and south wings will have five. The building will be constructed in an area of 2.1 acres.

 

With a Bhutanese architectural design featuring drought-resistant vegetation, a canyon-like patio will bridge the research facility and an undergraduate learning center. The building will also feature pedestrian paths and elevated walkways.

 

The research facility will have a total floor space of 158,800ft² including a functional floor space of 90,000ft². The first floor of the building will be partially underground and accommodate core facilities and heavy equipment.

 

The second floor, known as Main Street, will include a café, a visitor center, galleries to showcase research, meeting rooms, and an 80-seat auditorium. The top three floors of the building will feature wet and dry labs, as well as interdisciplinary research suites.

 

The IDRB will feature core research facilities including a vivarium, equipment and imaging suites, wet and dry labs, and special laboratory spaces. It will also include meeting rooms and storage offices.

 

The facility will be used to carry out advanced research and training in a number of disciplines. It will integrate research, teaching spaces, and institutional support, which will accommodate approximately 300 staff.

 

The research building will create various opportunities for graduate, undergraduate training, and community partners to form new projects.

 

The research building is being constructed by replacing Burges and Barry buildings in the south-east corner of University Avenue and Sun Bowl Drive within sight of Interstate 10.

 

Pre-construction work commenced in August 2016, followed by the main work in April 2017.

 

The scope of construction includes expanding the thermal plant infrastructure, extending electrical and communication duct banks, and other anticipated site improvements.

 

Houston-based architecture firm Perkins + Will was awarded a contract to provide an exterior design and landscaping plan for the building.

 

Hensel Phelps was awarded the construction contract in October 2016.

 

The interdisciplinary research building is estimated to be completed with an investment of $85m. The Texas Legislature will contribute $70m for the project under Tuition Revenue Bonds. The Regents provides $10m from the permanent university fund, and the UTEP will contribute the remaining $5m under the revenue financing system bonds.

 

Medical Sciences Building (MSB) II, Texas Tech University

Texas Tech University Health Sciences Center El Paso (TTUHSC El Paso) will soon feature a new medical sciences building at its campus in Texas.

 

Named Medical Sciences Building (MSB) II, the facility will be the third medical sciences building at TTUHSC's Paul L Foster School of Medicine.

 

The new building is being constructed as part of TTUHSC EL Paso's master plan to expand research capabilities to address major diseases. The facility will double research capacity and enable the development of basic and translational biomedical research.

 

With new laboratory facilities, the center will focus on interconnected research programs that develop better medicines for major diseases.

 

Construction was initiated in May 2017 and is anticipated to be completed by 2019. The economic impact of the project over ten years is estimated to be approximately $1bn.

 

The MSB II will be a five-story research building with an area of 219,900ft². The building will house a variety of facilities including research labs, classrooms, teaching spaces, and staff / faculty offices.

 

Its first floor will cover an area of 9,200ft² and will feature a teaching auditorium.

 

With a capacity to accommodate 500 people, the auditorium will also feature a dining and food services area, which will be under the supervision of outside vendors. Other facilities will include a library, a reflection room, classrooms of various sizes, study rooms for students, and administration offices.

 

The remaining floors of the building, including the second, third, fourth, and fifth stories, will be exclusively utilized for complex research purposes. The floors will feature research laboratories, offices, and administration spaces.

 

Vivarium facilities are also planned, alongside an expansion of utility infrastructure and other supporting spaces.

 

MBS II is being constructed on a 5.1-acre site, which features landscaping, hardscape, a loading dock, and equipment yard areas.

 

The exteriors of the building will resemble architecture of Spanish Renaissance, which incorporates ornate columns, red-tiled roofs, and colossal archways. Other materials used for the exterior palette include bricks, glazing, stuccos, clay tiles, and thermoplastic polyolefin (TPO) roof systems.

 

Total investment for the project is estimated at $83m. Of this, $75m was approved by the 84th Texas Legislature in 2015, under House Bill 100. The remaining $8m will be funded by TTUHSC El Paso.

 

The new medical sciences building was designed by Perkins+Will, an architecture firm based in Houston.

 

The construction contract for the project was awarded to Sundt Construction, which is involved in building the facilities and expanding utility infrastructure, creating additional parking, and improving the surrounding landscape.

 

Joining Paul L. Foster School of Medicine, Graduate School of Biomedical Sciences, and the Gayle Greve Hunt School of Nursing, TTUHSC El Paso is the fourth university facility to offer education, research, and patient care services.

 

In the research arena, the university has four Centers of Emphasis in cancer, infectious diseases, neurosciences, and diabetes.

 

The university's healthcare division includes student-run clinics in some of the county's poorest neighborhoods and a network of Texas Tech physicians of El Paso outpatient offices located at various locations in the city.

 

Located in the second biggest bi-national metropolitan area on the US-Mexico border, the university leads the nation in border health initiatives making it a desirable place to learn, perform research, and treat patients.

 

Recro Gainesville Expands Manufacturing Capabilities

Recro Gainesville expands manufacturing capabilities with new tableting equipment and growing development team.

 

Recro Gainesville, LLC, a wholly-owned subsidiary of Recro Pharma, Inc., has expanded its capabilities by adding a new tablet manufacturing suite and growing its development team. An FDA- and DEA-approved leading provider of solid oral dose manufacturing services for the pharmaceutical industry, Recro specializes in extended release and controlled substances.

 

“As long-term leaders in the development of extended release technology, we pride ourselves in meeting our clients’ exact standards,” said Scott Rizzo, general manager. “By expanding our equipment line and adding nearly a dozen more scientists to our team, we are able to offer yet more services to meet our clients’ needs.”

 

Specializing in formulation, reformulation, analytical method development, manufacturing and packaging and logistics services, Recro is one of only a few contract manufacturing and development organizations capable of taking delayed release, sustained release or combination release products from development to commercialization.

 

The company’s new suite includes a state-of-the-art tablet press, the Fette FE 55, and a new film coater, the Bohle BTC-100.

 

“Our new tablet press will enable us to compress single- and bi-layer tablets at commercial speeds,” Rizzo said. “The new equipment further demonstrates our commitment to remain a leader in the solid dose manufacturing world.”

 

Grace Expands Fine Chemicals Development and Production

Grace has expanded its current Good Manufacturing Practice (cGMP) development and production capabilities with the opening of a cGMP- compliant Kilo Suite at its Albany, Oregon facility.

 

The new kilo lab can produce advanced intermediates of high quality, consistency, and control.

 

The lab includes a wide range of all-glass reactor systems from 15 to 100 liters, an Aurora filter dryer, a walk-in hood, and an integrated air-lock system.

 

The state-of-the-art R&D scale-up facility is cGMP compliant and equipped to produce multi-kilogram quantities.

 

Last year, Grace opened a GMP release Quality Control lab in Albany, which enabled the site to validate analytical methods and perform GMP release of starting materials and advanced intermediates.

 

The Albany site’s operations team has more than 30 years of custom manufacturing experience in multi- step organic, organometallic/chiral chemistry and integrated grams-to-kilos-to-tons production.

 

Phenomenex Opens Gas Chromatography Research and Manufacturing Facility

Phenomenex, a global researcher and manufacturer of advanced technologies for the separation sciences, has opened a new manufacturing and development facility dedicated to the company's gas chromatography (GC) columns, marketed under the Zebron brand name.

 

The 15,000sqft facility, which was designed and extensively renovated specifically for Phenomenex, is located in the Sacramento, California (USA) suburb of El Dorado Hills. Prior to the expansion, GC products were manufactured elsewhere in the state, in Sutter Creek.

 

The new location supports twice the production capacity and enables improved logistics and delivery speeds to the company's global customers.

 

Phenomenex is currently expanding sales internationally as demand for GC columns grows in North America and Europe, as well as in India and China.

 

Emmet Welch, Senior Product Development Manager for Phenomenex, said:  “We are staffed with scientists and production experts with decades of leadership in every aspect of GC column technology and manufacturing. In fact, many of our current staff have more than 25 years’ experience in column technology development.”

 

The new facility includes organic synthesis, R&D and analytical labs.

 “Detailed and exhaustive planning went into creating an efficient production floor, using lean principles to maximize the use of space while minimizing the movement of people and materials,” said Welch.

 

“We have also included a centralized piping system that reduces the cost and movement of process gasses.”

 

“With advanced, automated workflows, this new facility will be capable of supporting significant growth in Phenomenex GC manufacturing and new product development for many years.”

 

The facility's work environment for employees features a bright, colorful and open design, complete with inspiring, art-filled spaces and an outside athletic center.

 

Phenomenex founder, Fasha Mahjoor, remarked, “Phenomenex is known for the vibrant colors and pleasing architectural spaces that are the hallmarks of our corporate headquarters.”

 

“Our people are the reason for our success and it's our goal and responsibility to give them an environment that inspires teamwork and camaraderie and promotes their health and well-being.”

 

JSR Corporation Invests in CDMO Facilities

JSR Corporation subsidiary KBI Biopharma is expanding its facilities in Durham, North Carolina and Boulder, Colorado, US, to respond to client needs.

 

“KBI Pharma (KBI) is experiencing strong increases in demand at both our North Carolina and Colorado facilities,” said CEO Tim Kelly.

 

“Our North Carolina expansion will allow us to respond to the demand for commercial manufacturing for mammalian cell culture products, while our Colorado expansion creates the ability to respond to demand for clinical and commercial manufacturing of low dose microbial products,” he said.

 

The contract development and manufacturing organization (CDMO) will invest approximately $30m (€26.8m) in the project.

 

The Durham facility houses cGMP cell culture manufacturing lines for clinical production, and offers process development, analytical and formulation services.

 

The expansion will include 2 x 2000L single-use bioreactors and downstream purification suites to increase commercial mammalian cell culture manufacturing line capability.

 

 “Increasing our manufacturing capacity and adding commercial production capabilities to our Durham site will enable KBI to win more manufacturing contracts, grow our business, and create value for our employees, corporate partners, and clients,” said Kelly.

 

Currently, KBI’s Boulder site offers commercial manufacturing capacity for microbial processes at 15000L scale.

 

The Boulder expansion will incorporate a second complete manufacturing train with 300L scale fermentation capability which leverages single-use technologies.

 

“This additional, smaller-scale capacity will ensure that KBI can continue to meet the process development and clinical manufacturing needs of its clients, as well as commercial manufacturing needs for low-dose microbial products,” said KBI.

 

The expansion plans will also create jobs in KBI’s operations, and quality groups to realize the potential of the enlarged capacity, said Kelly.

 

KBI expects to complete the expansions later this year.

 

KBI recently acquired a cell therapy manufacturing facility in Texas, and plans to open an analytical services laboratory in Belgium next year.

 

Colorado State University Renovations

Food Safety Net Services (FSNS) has donated $175,000 to Colorado State University’s (CSU) Department of Animal Sciences.

 

The donation was in honor of Dr Gary Smith and his late wife, Kay. FSNS has worked on food safety projects with CSU and Dr Smith for more than 20 years.

 

It will benefit the renovation of the Animal Sciences Building, where CSU has designated the “Food Safety Net Services Microbiology Laboratory” on the second floor.

 

There will also be a visiting scientist office sponsored by FSNS and Dr Smith in the future called the “Gary C. Smith and Food Safety Net Services Visiting Scientist Office.”

 

FSNS is a national network of ISO 17025 accredited testing laboratories.

John Bellinger, CEO of FSNS, said: “We know the funds will provide new opportunities for future generations of students as they prepare for careers in the food industry.”

 

The university is constructing a $15m facility to improve best practices in food safety, meat sciences and animal welfare and has also received backing from JBS.

 

JBS’ contribution includes $7.5m to build the JBS Global Food Innovation Center and an employee educational programme investment of $5m.

 

Biosciences Partnership Building, Phoenix, AZ

The University of Arizona (UA) College of Medicine in Phoenix, Arizona, US, broke ground on a new research facility named Biosciences Partnership Building on the Phoenix Biomedical Campus, a major bioresearch and education hub in downtown Phoenix in October 2014.

 

Construction of the new research building, located immediately north of the UA's existing Health Sciences Education building in Phoenix Biomedical Campus, near 7th Street and Fillmore was completed in early 2017.

 

The construction was sponsored by the UA and the city of Phoenix. Biomedical research is housed in the building, as well as laboratory facilities to conduct research into partnerships with industries on key medical areas such as neuroscience, cardiovascular and thoracic science.

 

The project created 500 jobs during construction and currently employs 360 permanent staff.

The facility is the first antibiotic-free and animal-free cell culture media and supplements manufacturing facility in the pharmaceutical industry.

 

Construction of the biosciences building was approved by the Arizona Legislature's Joint Committee on Capital Review in 2010.

 

The ten-story, 245,000ft² building expanded research facilities at the UA Medical Campus, while paving the way for innovative therapeutic discoveries to improve lives. The research focuses on neurosciences, healthcare outcomes, cancer and precision medicine.

 

The research facility provides faculty to teach the next generation of health professionals. It creates employment opportunities in the field of research, while providing opportunities to specialized technicians and other support staff.

 

Biosciences Partnership Building is part of a larger expansion project underway at the Phoenix Biomedical Campus.

 

In 2012, the Health Sciences Education Building was opened at the campus and a new 220,000ft² cancer center at Dignity Health St. Joseph's was opened in 2015.

 

Additionally, the Phoenix Biomedical Campus already houses four health science colleges including the Mel and Enid Zuckerman College of Public Health, and the colleges for nursing and pharmacy.

 

Arizona State University's School of Nutrition and Health Innovation is located in the Arizona Biomedical Collaborative 1 building. Plans are in place to build another building between the Arizona Biosciences College (ABCI) and Translational Genomics Research Institute.

 

Total investment for the construction of the Biosciences Partnership Building is $136m. The funding is from the stimulus plan for Economic and Educational Development bonds approved by the Arizona legislature in 2008, for the construction of the Health Sciences Education Building and campus improvements.

 

California-based CO Architects and Ayers Saint Gross of Phoenix designed the biosciences building. A joint venture of DPR Construction and Sundt Construction are the construction managers for the research building project.

 

The aim of the state of Arizona and city of Phoenix is to develop PBC as a major biosciences hub and premier academic health center in the region. Once fully developed, the campus creates an economic impact of up to $2bn every year.

 

Including the Biosciences Partnership Building, the PBC is spread across 28 acres with various bioscience and education projects. Plans are in place for the construction of more than six million square feet of biomedical-related research, academic and clinical facilities.

 

Phoenix Biomedical campus follows the environmental sustainability policies set by the UA and Northern Arizona University (NAU). An internal team known as PBC Green Team was formed in August 2009 to understand local sustainability practices, define the framework for a campus sustainability plan, periodically assess the sustainability efforts on the campus and suggest improvements and initiatives.

 

Sustainability initiatives adopted on the campus include recycling of light ballasts, paper, cardboard, glass bottles and aluminum cans, use of sustainability products, energy-efficient fixtures and systems, as well as waste reduction programs.

 

UTEP Interdisciplinary Research Building (IDRB), Texas

The University of Texas at El Paso (UTEP) has initiated construction of an interdisciplinary research building (IDRB) at 500 West University Avenue in Texas.

 

The building will support interdisciplinary research teams from colleges across the campus. It will be completed with an estimated investment of $85m.

 

The designs for the building were unveiled in August 2016, while construction is scheduled to be completed by late 2019.

 

The research building's north wing will have four floors, while the middle and south wings will have five. The building will be constructed in an area of 2.1 acres.

 

With a Bhutanese architectural design featuring drought-resistant vegetation, a canyon-like patio will bridge the research facility and an undergraduate learning center. The building will also feature pedestrian paths and elevated walkways.

 

The research facility will have a total floor space of 158,800ft² including a functional floor space of 90,000ft². The first floor of the building will be partially underground and accommodate core facilities and heavy equipment.

 

The second floor, known as Main Street, will include a café, a visitor center, galleries to showcase research, meeting rooms, and an 80-seat auditorium. The top three floors of the building will feature wet and dry labs, as well as interdisciplinary research suites.

 

The IDRB will feature core research facilities including a vivarium, equipment and imaging suites, wet and dry labs, and special laboratory spaces. It will also include meeting rooms and storage offices.

 

The facility will be used to carry out advanced research and training in a number of disciplines. It will integrate research, teaching spaces, and institutional support, which will accommodate approximately 300 staff.

 

The research building will create various opportunities for graduate, undergraduate training, and community partners to form new projects.

 

The research building is being constructed by replacing Burges and Barry buildings in the south-east corner of University Avenue and Sun Bowl Drive within sight of Interstate 10.

 

Pre-construction work commenced in August 2016, followed by the main work in April 2017.

 

The scope of construction includes expanding the thermal plant infrastructure, extending electrical and communication duct banks, and other anticipated site improvements.

 

Houston-based architecture firm Perkins + Will was awarded a contract to provide an exterior design and landscaping plan for the building.

 

Hensel Phelps was awarded the construction contract in October 2016.

 

The interdisciplinary research building is estimated to be completed with an investment of $85m. The Texas Legislature will contribute $70m for the project under Tuition Revenue Bonds. The Regents provides $10m from the permanent university fund, and the UTEP will contribute the remaining $5m under the revenue financing system bonds.

 

Emergent Unveils Expanded Facility in Baltimore

Emergent BioSolutions held a ribbon-cutting ceremony led by Dr. Rick Bright, director of the Biomedical Advanced Research and Development Authority (BARDA), and Daniel J. Abdun-Nabi, Emergent’s president and chief executive officer, to mark the formal opening of the company’s newly expanded Center for Innovation in Advanced Development and Manufacturing (CIADM) at its Bayview Campus in Baltimore. The facility is one of three centers designated by the U.S. Department of Health and Human Services to provide advanced development and manufacturing of medical countermeasures to support the U.S. government’s national security and public health emergency needs.

 

“With the expansion of our Bayview campus, Emergent is pleased to directly support BARDA’s vision of enhancing the nation’s capability to respond quickly to both known and emerging public health threats,” said Mr. Abdun-Nabi. “This milestone strengthens our manufacturing infrastructure, which is one of our core competencies, and symbolizes Emergent’s commitment to the City of Baltimore and the State of Maryland, where we are proud to meaningfully contribute to economic activity and job growth.” 

 

“The Centers for Innovation in Advanced Development and Manufacturing were designed as public-private partnerships to provide greater speed, flexibility, and domestic capacity to produce medical countermeasures to address public health emergencies,” said Mr. Bright. “The work that we do in BARDA, and that we do together with industry partners at our CIADMs, is critical to protecting Americans’ health in emergencies and is fundamental to our nation’s security.”

 

Emergent has doubled the Bayview facility’s footprint to 112,000 square feet with investments to the original 56,000-square-foot facility purchased by the company in 2009. The facility, comprised of laboratory, manufacturing and office space, offers flexible manufacturing of drug substance from microbial, cell culture or viral production platforms and is equipped with disposable manufacturing technology to enable Emergent to meet the government’s domestic preparedness priorities on a cost-effective, reliable and sustainable basis. The new suite within the expanded facility is expected to come online with cGMP production capabilities in late 2018.

 

Since its inception, the Emergent CIADM has been awarded four task orders by BARDA to develop Ebola and Marburg therapeutics and a Zika vaccine. Emergent also successfully manufactured some of its product candidates at the CIADM and an Ebola vaccine candidate as part of a third-party collaboration.

 

BARDA contract HHSO100201200004I, awarded to Emergent in June 2012 to establish a CIADM, consists of an eight-year base period of performance valued at approximately $220 million (cost-shared between the government and Emergent) and up to 17 additional one-year option periods. BARDA is a division within the Office of the Assistant Secretary for Preparedness and Response in the U.S. Department of Health and Human Services.

 

Granules India Confirms U.S. Plant Expansion

Granules India says adding manufacturing capacity at its facility in Virginia, US will create 102 jobs.

 

The Hyderabad, India based firm announced it would add finished dosage form manufacturing capacity at the facility in Chantilly, Virginia earlier this year.

 

Granules gave more details of the project this week, explaining that it will spend $35m (€31m) on the expansion adding that it will create 102 new jobs.

 

Granules bought the plant from Valeant in 2014.

 

The firm said it “is conducting research and development to formulate products, and intends to manufacture products in the location as well.”

 

The expansion is backed by the Virginia Economic Development Partnership, which provides consultative services and funding to companies creating jobs. According to Virginia Business Granules is eligible to receive $750 per job.

 

The project is the third expansion Granules has announced this year.

 

In February, it said it will build an API production facility in Bonthapally, Telangana and increase capacity at a plant in Gagillapur where it produces pharmaceutical formulation intermediates (PFIs).

 

At the time a Granules spokesman related, “existing capacities are not sufficient to meet customer demand” adding the new and expanded facilities will supply both local and international markets.

 

PPD Expands Vaccine Lab Space

PPD has just expanded its vaccine sciences lab in Richmond, Virginia, by another 17,000 square feet and added vaccine efficacy testing capacity using cell-based assays and immunochemistry.

 

The research facility, now some 70,000 square feet, allows PPD “to support testing of attenuated, inactivated, virus-like particle, subunit, toxoid, DNA and conjugate vaccines for a variety of biopharmaceutical clients,” said Bob Nicholson, SVP of PPD Laboratories.

 

The expansion is part of the CRO’s ongoing investments in the Richmond site. Some recent additions include those in genomics, immunochemistry and automation services.

 

PPD has about three decades of vaccine development experience and has helped with 15 vaccine approvals in the U.S., including for MMR, varicella, HPV, hepatitis A, influenza, rotavirus, pneumococcal pneumonia and meningitis, Nicholson said. It also announced a high-profile strategic collaboration with well-funded-yet-mysterious Moderna last January to support the biotech's clinical development of mRNA candidates, most of which are infectious disease or cancer vaccines.

 

The CRO started the vaccine business with assay development, which has now evolved into a comprehensive collection of assay platforms that includes molecular genomics, serology assays, cell-based and functional assays. Besides that, PPD also offers services in statistical and regulatory support for vaccines.

 

The vaccine lab is part of a larger, 200,000-square-foot bioanalytical lab, which hosts about 700 people and provides services such as small molecule, biologics and biomarker testing. The combined lab offers drug testing services in pharmacokinetics and pharmacodynamics, measuring in vivo ADME (absorption, distribution, metabolism and excretion) of a drug, adverse drug reaction monitoring, dose escalation and ranging studies, immunogenicity and immune response.

 

KBI Biopharma Invests in Facility Upgrades

KBI Biopharma is expanding its biopharmaceutical manufacturing capacity at both its Durham, NC, and Boulder, CO, facilities. It is investing approximately $30 million on the two site expansion projects scheduled for completion later this year.

 

KBI is building commercial mammalian cell culture manufacturing capability within its Durham facility, which also houses cGMP cell culture manufacturing lines for clinical production. KBI’s development capabilities and track record of success in clinical bulk drug substance manufacturing are the foundation for its expansion into commercial production. Upon completion of the project, the commercial manufacturing line will include 2 X 2000L single-use bioreactors and a full complement of recovery and downstream purification suites which will augment the facility’s already robust process development, analytical and formulation development services.

 

In Boulder, KBI currently offers commercial manufacturing capacity for microbial processes at 1500L scale, and is now building a second complete manufacturing train with 300L scale fermentation capability, which leverages single use technologies. This additional, smaller-scale capacity will ensure that KBI can continue to meet the process development and clinical manufacturing needs of its clients, as well as commercial manufacturing needs for low-dose microbial products.

 

This expansion is a continuation of KBI’s ongoing growth following the acquisition of its cell therapy manufacturing facility in the Houston, TX, area this past February. KBI also says it plans to expand in Europe with the opening of an analytical services laboratory in Leuven, Belgium in the first quarter of 2018. This expansion will allow KBI to serve the European market with analytical characterization and cGMP testing services.

 

“These expansions support our vision for growth and create the opportunity to better serve our customers in all areas of the biopharmaceutical industry,” said Tim Kelly, president, KBI. “We are increasing our capacity for existing offerings and expanding into emerging technologies which will enable KBI to serve as a true partner and trusted advisor to our clients as our industry continues to grow.”

 

Engineering and Science Building, Vanderbilt University, Nashville, TN

Cost:  $113M TPC

 

Size:  235,000 sq. ft.

 

Project team:  Wilson Architects (architect), Clark Construction (construction manager), Phoenix Design (M/E/P), Structural Design Group (SDG) (structural engineer), Barge Cauthen & Associates (civil engineer), Hodgson & Douglas LLC (landscape architect), Mohar Design LLC (interior design), Thompson Consultants Inc. (TCI) (cleanroom engineer).

 

Description:  The Engineering and Science Building (ESB) is an essential part of the School of Engineering’s plan for expansion and growth in applied research, and will accommodate 40 faculty hires. It is designed to foster project teamwork and offer programs, instrumentation areas and core research space that promote interdisciplinary work, particularly in engineering and related fields in a highly interactive learning and research environment.

 

Research labs are based on an adaptable and flexible module ranging from dry labs to wet labs. The lab modules can be plugged into the service/utility spine for wet services and air systems and each laboratory will have dedicated electrical service panels. The ESB supports the goals of the School of Engineering by expanding interdisciplinary research in bio-medical engineering, energy, and materials; recruiting faculty in areas of nanotechnology and environmental engineering; and creating a new undergraduate research-focused culture on campus.

 

A key feature is the three-story Innovation Center designed to connect students and faculty with technology transfer and industry mentors to accelerate the transfer of laboratory discoveries and student developed concepts to the marketplace. The Innovation Center will be used to teach entrepreneurship. This University-wide resource will form an interface between academic-based ideas and the marketplace and will work in conjunction with incubators which allow a trial period for start-ups.

 

ESB also includes an undergraduate commons, and a 7,000 sq. ft. nanofab cleanroon and imaging suite.

 

The building is tracking LEED Gold.

 

Completion date: 2016

 

 

REST OF WORLD

 

Ross Wuxi Move into Their Largest Manufacturing Facility

Vice President of Corporate Operations Joseph Martorana announced the successful completion of the largest Ross manufacturing facility to date.

 

Ross Wuxi Equipment, the company’s wholly-owned subsidiary in China, officially moved in December 31st 2016, according to General Manager George Lu. A formal inauguration was scheduled for March 25, 2017.

 

Ross Wuxi manufactures the world’s largest Planetary Mixers for pharmaceutical processing, High Speed Dispersers for the coatings industry, Multi-Shaft Mixers for adhesives production, and many other specialty mixing equipment for chemicals and various applications.

 

Established in 1999, it has steadily captured the market share within China and neighboring Asian countries.

 

In the last decade, the local battery industry powered mixer sales to even greater heights. Despite several plant expansions, the exponential growth soon meant that Ross Wuxi needed more space.

 

Construction of the new plant began in early 2016 while the company rented a nearby building to efficiently handle the continuing surge in orders.

 

Today, Ross Wuxi has triple the manufacturing space it previously had and has a workforce of 350 employees.

 

A total of eight Ross facilities, all fully equipped with advanced engineering and manufacturing tools, are located around the US, China and India, including Charles Ross and Son Company in Hauppauge, NY which serves as corporate headquarters.

 

Ross offers over 170 years of experience in industrial mixing, blending, drying and dispersion equipment for the process industries.

 

Zymeworks Adding Lab Space

Zymeworks is boosting its lab space with a new 10,000-square-foot facility in Vancouver, Canada, as it doubles down on its recent spate of biopharma deals.

The biotech, which is focused on producing bi-specific antibodies in cancer, says that the new lab will centralize its research while also giving it “increased control over discovery research, antibody generation, medicinal chemistry and bioconjugation for generating antibody drug conjugates, and the development of multi-functional proteins.”

 “Zymeworks’ new lab is an investment in our future. It will enable us to perform our own internal research and development in a fully integrated manner,” said Dr. Ali Tehrani, president and CEO.  

“As the Zymeworks family continues to grow, so do our requirements, and the capabilities our new lab provides demonstrate our commitment to efficiently advance and expand our therapeutic pipeline.”

John Babcook, SVP of discovery research at Zymeworks, added: “The cutting-edge technology in the new lab facility creates in-house synergies in the process of identifying lead therapeutic candidates that can be advanced to the clinic. We continue to work to be a leader in the biotherapeutics space with the goal of making a meaningful impact in the lives of patients.”

This comes after a string of deals and the need for more working space, deals that include a potential $908 million pact with GSK struck back in April last year that sees the London Big Pharma gain access to its Azymetric bispecific drug platform, with similar deals set up with Celgene last year and Lilly over the past two years, while also having a long-standing pact with Merck.

Last summer, it also penned an R&D collaboration with the University of Victoria and the BC Cancer Agency to develop engineered cytokine and cytokine receptor pairs. A year ago, it raised just under $62 million in a healthy round.

The Canadian biotech is working on delivering bispecific antibodies, treatments that have been attracting considerable interest among drug developers looking to engage two targets at once.

 

TC Biopharm Acquires More Production Space in Glasgow, UK

Immunotherapy company TC BioPharm (TCB) has acquired more space within the Maxim 1 building on the Maxin Office Park in Glasgow, Scotland, bringing its total capacity from 5005ft2 to 16,300ft2.

 

The biotechnology company has taken further space on the ground floor as well as a full suite on the third floor.

 

TCB plans to use part of the additional space to increase its manufacturing capacity as it commences phase IIa/III treatment of patients with skin, kidney and lung cancer.

 

The remaining space will be used to develop new products based on TCB’s innovative ‘ImmuniCAR’ cancer therapy platform.

 

Angela Scott, TCB’s chief operating officer, said: “This facility expansion will allow TCB to treat more cancer patients with our game-changing immunotherapies.

 

“The team at Maxim has done everything possible to facilitate our growth in Scotland.”

 

Craig Ritchie from Maxim Office Park added: “TC BioPharm’s cleanroom, lab and administration facility at Maxim has become a Scottish hub for immuno-cell therapy research, benefitting cancer patients in the UK and Europe.

 

“We are very proud to have the biotechnology company as a tenant and to be able to accommodate its growing requirements as it continues its innovative and potentially life-saving work.”

 

Gerresheimer Modernizes Its Pfreimd Site

Global pharma packaging provider Gerresheimer has expanded its German production site in Pfreimd, with more renovations to come. The first phase, reconstructing the whole of the cleanroom in Hall 2, has been completed.

 

Hall 2 last underwent an equivalently major renovation 14 years ago, so this overhaul was a logical step in view of the new potential energy-saving measures, stated the company.

The rebuilding work involved stripping the entire cleanroom down to its shell and rebuilding it, fitting state-of-the-art ventilation technology equipped with fan filter units (FFUs). The total investment for this construction stage ran into the low seven-figure range.

 

Oliver Burgel (Global Executive Vice President Operations, Purchasing and Quality, Management Board, Gerresheimer Regensburg) said: “Despite a whole host of obstacles including frost, flooding, and material supply issues, the project was accomplished incredibly fast.”

 

One by one, each area of the hall was closed off to production and then renovated during the course of an eight-week period. This meant removing the entire technical infrastructure, including the ventilation, water supply, lighting, and electrics as well as all the walls and ceilings in the space of a fortnight and then completely installing, certifying, and commissioning everything again within six weeks.

 

Rebuilding work is common at Gerresheimer’s production sites because each new generation of products in the pharma and medtech market calls for project-specific modifications to the premises.

 

However, when added together these minor construction measures can unsettle the overall manufacturing and technological balance in a building.

 

This is why a major renovation requires all the various uses of a site to be considered separately from individual projects, evaluating technical availability issues and future requirements and bringing them together in an overall concept.

 

Implementing this concept involved radically overhauling more than 32,280 sq. ft. (3,000sqm) of floor space in cleanroom PU 2 alone and creating a new production area measuring 4,304 sq. ft. (400sqm.)

 

The whole of the airlock zone in PU 2 has been redesigned as a cleanroom-type air shower and the working areas outside the cleanroom have been rearranged as well.

 

The coolants used in the chillers also now comply with the latest legal requirements, with the new FFU technology ensuring that energy is used much more efficiently. Revamped rooms now feature more daylight, more space and less walking to get from A to B.

 

Similarly large scale renovations of halls 1 and 3 at the Pfreimd site are soon to follow.

 

Recipharm Partners with Sato to Manufacture in Japan

Contract development and manufacturing organization (CDMO) Recipharm, has entered into a long term agreement with Sato Pharmaceutical for the commercial manufacture and delivery of Emla Patch to Japan.

 

Tokyo-based OTC company, Sato, will launch the Emla Patch, a local anesthetic product. Recipharm’s facility in Karlskoga, Sweden, will produce and deliver to Sato.

 

After a successful launch in Japan, it is expected that the annual volumes of Emla Patch to Sato will be a significant addition to the present production at the Karlskoga facility.

 

Ingela Palmkvist, General Manager at Recipharm in Karlskoga said: “We first established a business relationship with Sato in 2012 and this new supply agreement extends our partnership further.”

 

GSK Breaks Ground on German Vaccine Facility

GlaxoSmithKline has broken ground on a €162m ($175m) meningococcal B vaccine production plant in Germany.

 

The UK-headquartered Big Biopharma firm announced the investment last October and began construction on the new facility at its site in Marburg, Hesse.

 

The site was transferred to GSK through a $7bn asset deal in 2014 with Novartis, and the new facility will allow the firm to bring production of its meningococcal B vaccine Bexsero in-house, spokesman Volker Husslein said.

 

The vaccine – approved in the U.S. in 2015 and the EU in 2016 – is currently being made by Novartis at its Kundl, Austria plant, but once operational the Marburg facility will make three of the four active components of Bexsero.

 

Validation runs are expected in the third quarter 2020.

 

“Building a vaccine production plant is a complex and strictly regulated manufacturing process, with hundreds of in-process controls and approval tests to ensure that biological medicinal products such as vaccines meet consistent quality, safety and effectiveness standards for the final product,” GSK said in a statement.

 

The site has also been subject of a €10m investment to install a mumps vaccine production, a key component of GSK’s measles, mumps, rubella, varicella (MMRV) vaccine.

 

And last week the company announced a further expansion of its vaccine network, investing €62m at its Gödöllö, Hungary manufacturing site to consolidate its global diphtheria toxoid (DT) and tetanus toxoid (TT) production.

 

Eurofins to Invest Millions in New UK Facility

Eurofins Scientific has announced plans to establish a new pharmaceutical chemistry and microbiology facility in Livingston, Scotland as part of a £4 million investment.

 

The announcement follows Eurofins’ acquisition of Exova’s pharmaceutical, food and water testing business in the UK & Ireland in July 2016, and the subsequent purchase of ILS’s pharmaceutical business in October 2016.

 

Significantly increasing its capacity in the UK, the 62,408 sq. ft. (5800 m2) facility at Brucefield Industry Park will house Eurofins’ Biopharmaceutical Testing business in the UK, currently based in Edinburgh. The first phase of the project will see the development of 15,064 sq. ft. (1400m2) of lab space and creates the scope for significant expansion.

 

Alison Clayton, general manager at Eurofins BioPharma Product Testing commented: “It’s an exciting time for Eurofins as we strengthen our footprint in the UK and Ireland. The new facility offers significant capacity for future growth, as well as the space to take on new projects more rapidly and react to customer needs more flexibly.

 

“The purpose-built lab space will also help to improve productivity, meaning we can provide a more streamlined and efficient service to biopharmaceutical companies accessing our analytical testing services.

 

“From the new facility, Eurofins BioPharma Product Testing UK will provide a range of GMP pharmaceutical testing services, including, but not exclusively method development and validation, finished product and raw material testing, elemental impurity testing, micro testing and stability studies.”

 

As part of the investment, Eurofins BioPharma Product Testing UK will be purchasing a new inductively coupled plasma mass spectrometry (ICP-MS) machine, enabling the company to meet growing demand for this service. Eurofins will also invest in more high-performance liquid chromatography (HPLC) equipment, increasing its capacity by 40 percent.

 

Alison continued: “At Eurofins BioPharma Product Testing UK, we are committed to adapting and growing our offering in line with customers’ evolving needs. Following the introduction of the International Conference on Harmonization (ICH), Q3D Guideline for Elemental Impurities relating to existing drug products in the US and Europe, we have seen greater demand for more quantitative methods of elemental analysis such as the use of ICP-MS technology.

 

“From the 1st January 2018, these regulations will apply to both new and existing drug products, so by investing now, we are preparing for future demand and market requirements.”

 

SGS Expands Lab in Poitiers, France

SGS has announced that it has invested in multiple highly sensitive and selective LC-MS/MS instruments at its Poitiers, France laboratory, for the quantification of proteins and peptide therapeutics.

 

The two systems, which are now installed and validated, are a combination of the AB SCIEX 6500+ and Shimadzu X2 UPLC, which offers high specificity, a wide dynamic range, faster method development and the ability to quantify multiple proteins simultaneously. LC-MS/MS techniques have a number of advantages over standard conventions for protein and peptide quantitation, which are based on ligand-binding assays (LBAs) such as the enzyme-linked immunosorbent assay (ELISA). Assay development can often be time-consuming and expensive and, in addition, LBA results are often plagued by interferences and high background from antibody cross-reactivity.

 

“Mass spectrometry platforms have universal applicability, providing one technique for a large diversity of analytes,” commented Dr. Walid Elbast, Director LC-MS at SGS Poitiers. “All types of proteins and peptides can be quantified by LC/MS/MS without exception, and a wide diversity of other biomolecules such as lipids and carbohydrates can also be quantified, providing researchers with a highly sensitive, selective and flexible bioanalytical platform.”

 

Owlstone Medical’s New Facilities Expand Biomarker Services

Owlstone Medical Ltd., a diagnostics company developing a breathalyzer for disease, welcomed Tony Blair to its headquarters in Cambridge, UK where he officially opened the company’s new high volume clinical laboratory. 

 

During the visit, Blair learned more about the company’s Breath Biopsy technology and its mission to save 100,000 lives and $1.5 billion in healthcare costs. He was also given a tour of Owlstone Medical headquarters including the new clinical lab and other research facilities.

 

The opening of a new clinical lab with increased capacity enables Owlstone Medical to offer high quality and high throughput Biomarker Services to academics, clinicians, pharmaceutical companies, and CROs to identify novel breath biomarkers for disease diagnostics as well as precision medicine applications including therapeutic response, patient stratification, and outcome prediction.

 

The clinical lab also provides VOC biomarker analysis of breath samples and other biospecimens from the on-going clinical trials in Owlstone Medical’s own clinical pipeline: early detection of lung cancer (LuCID), colorectal cancer (InTERCEPT), and treatment stratification in asthma (STRATA).

 

Billy Boyle, co-founder and CEO at Owlstone Medical commented, “Our new high volume clinical lab follows the successful commercial launch of our Biomarker Services earlier this year and the announcement of our first clinical and pharma customers. Having a state-of-the-art and globally unique capability allows us to increase capacity to handle large service projects as well as support our ongoing clinical trials.”

 

Blair said, “I congratulate Owlstone Medical on the opening of its new clinical lab. It was a pleasure to meet the dedicated staff of this successful, dynamic company, united in their clear vision to save lives. The breath biopsy technology has huge potential to lead to great improvements in healthcare, and I wish the team every success in developing a company that will become a leader in next generation diagnostics.”

 

Amies Innovation Installs a Cleanroom from Connect 2 Cleanrooms

Medical Moulding Company takes advantage of the full package from Connect 2 Cleanrooms

Following the installation of its ISO Class 7 modular cleanroom in September 2013, supplied by Connect 2 Cleanrooms, Amies Innovation has continued to benefit from the cleanroom validation and consumable aspects of the business.

 

W.E. Amies was established in 1929 as a molding company. In 2011 it launched its sister company, Amies Innovation, to allow it to focus exclusively on the requirements of its medical technology customers.

 

Amies Innovation manufactures injection molded components for use in non-invasive detection, measurement and monitoring tests.

 

Typical applications include parts and assemblies for point of care testing (POCT), screening for MRSA, drug abuse and monitoring blood coagulation for anticoagulant users.

 

Why did Amies Innovation require a cleanroom?

 

In 2013 Amies Innovation was approached by IMI Norgren regarding a new project. One pre-requisite for the project was that Amies Innovation had to achieve the accreditation ISO 13485 and operations were to be carried out within a cleanroom.

 

At the time it agreed that if it were to win the tender for the project it would install a cleanroom at its premises in Derbyshire. To win the contract it began to research cleanroom companies.

 

Following a recommendation from Amies Innovations molding machinery supplier, Connect 2 Cleanrooms was identified as the preferred cleanroom supplier.

 

Connect 2 Cleanrooms designed, manufactured and installed a modular hardwall panel system with a softwall entrance at its premises in Chesterfield covering 274 sq. ft. (25.5m²).

 

The cleanroom, which was designed to achieve 96 air changes per hour, includes the ECO 1 System allowing the operators to constantly monitor the cleanroom by recording the temperature, humidity, filter pressure and particle counts.

 

Branding applied to the external hardwall panels personalized the room and added to the appeal of the design and the transfer hatch ensured contamination free transfer of tooling equipment.

 

As IMI Norgen required cleanroom operations, the modular cleanroom option was the ideal choice for Amies Innovation, because it allows it to expand or relocate the cleanroom at a later date based on the businesses capacity requirements.

 

How has Amies Innovation benefited from the installation of the cleanroom?

 

Bob Ball, Managing Director at Amies Innovation, praised the services of Connect 2 Cleanrooms: “The installation of our cleanroom has not only increased our sales but has also improved our credibility within the medical sector. It has been fully operational for 3 years and we are now looking to expand the room to house additional machinery due to the manufacturing demand.”

 

Today, Amies Innovation continues to benefit from the after-care service from Connect 2 Cleanrooms and its consumable division, Cleanroomshop.com, supplies a range of consumables, equipment and furniture to the cleanroom industry worldwide.

 

As part of the after-care service, Amies takes advantage of the yearly validation service as part of its service contract, which ensures the cleanroom solution continues to work at the efficiency required by Amies Innovation.

 

JRS PHARMA Announces New Laboratory in Brazil

JRS PHARMA has announced it will be opening a new laboratory at its Diadema, Brazil location.

 

The lab is scheduled to be opened during JRS PHARMA's Latin America Technical Seminar, which will take place from 26 June to 27 June.

 

The new lab will focus efforts on direct compression and coating applications. It is being opened to offer customers in Latin America increased technical service for formulation development and troubleshooting. This is the next step towards improving service to customers in the region, offering help in project development and expediting the resolution of formulation challenges.

 

The facility will also be equipped with state-of-the-art equipment for lab-scale development, offering the ability to monitor all important parameters needed for scale-up.

 

Plant manager Nicolas Kaufmann shared: "We are glad to fulfill another important step towards growing relationships with our valued customers and offering them more tools to make their daily development life easier, while achieving faster time to market for their end products."

 

Rich Pharmaceuticals Selects Clinical Site, CRO Theradex

Rich Pharmaceuticals has selected a clinical trial site in Thailand at which it will conduct a Phase I/II trial in collaboration with the contract research organization (CRO) CMIC ASIA-PACIFIC, PTE. LTD. (CMIC).

 

CMIC is an Asian pharmaceutical service provider headquartered in Japan with operations in China, Korea, Taiwan, Hong Kong, Singapore, Malaysia, Thailand, and Vietnam.

The study, which is for the treatment of Acute Myelocytic Leukemia (AML) in refractory patients, will be conducted in cooperation with investigators at Phramongkutklao Hospital in Bangkok, Thailand.

 

According to the company, the site has been cleared following a site selection visit.

 

Additionally, both companies are preparing submission packages for the hospital’s internal review board (IRB) and the Thailand Food and Drug Administration.

 

“The company has purchased product liability insurance, the package is near completion and we hope to submit in the coming days,” Ben Chang, Rich Pharmaceuticals CEO said in the press release.

 

The company’s lead candidate, RP-323, is being developed for the treatment of blood and cancer-related diseases.

 

In March 2015, the biopharmaceutical company contracted the CRO Theradex Systems, Inc. to manage its Phase I/II clinical trial in the U.S.

 

"We selected Theradex to manage our clinical sites in the United States, due to Theradex’s invaluable assistance in finalizing the Investigational New Drug Application (IND #124642) with the U.S. FDA for Rich’s lead drug RP-323 in patients with AML,” Chang said at the time.

 

Takeda Breaks Ground on Plant in Ireland

Takeda has begun construction of an Irish facility to support production of its orally delivered blood cancer peptide Ninlaro (ixazomib).

 

A groundbreaking ceremony for the €40m ($45m) facility, plans of which were first announced last December, took place at Takeda’s Castle Grange biopharma site in Dublin, Ireland.

 

The plant will be a standalone high containment production facility dedicated to manufacturing Takeda’s multiple myeloma drug Ninlaro. It will house the drug substance, drug product, primary and secondary packaging and QC processes, and shipments of secondary packaged product are expected to begin in the second half of fiscal year 2018.

 

Thomas Wozniewski, head of Takeda’s Global Manufacturing & Supply said the plant is a strategic investment for the Osaka, Japan-headquartered firm.

 

“It will give us the crucial in-house manufacturing capacity to meet the increasing demand for our innovative product Ninlaro.”

 

The proteasome inhibitor works by blocking enzymes from multiple myeloma cells, hindering their ability to grow and survive, and was approved by the US Food and Drug Administration (FDA) in November 2015 for patients with multiple myeloma who have received at least one prior therapy.

 

It is delivered in a once-weekly pill that can be taken at home, something Takeda director Kate Burd said late last year was deemed challenging to develop.

 

“The team faced a lot of skepticism as to whether a ‘peptide’ drug could be delivered orally. Nonetheless, our formulations and chemistry teams were able to overcome the challenges and prove it was possible.”

 

The peptide is currently being made in Germany and packaged in Wales.

 

ImmunoPrecise Antibodies Opens New Antibody Production Laboratory

ImmunoPrecise Antibodies opened its new 3,200 square foot state-of-the-art antibody production laboratory at Vancouver Island Technology Park that has been designed in conjunction with Low Hammond Rowe Architects.

 

The addition of this new laboratory:  more than doubles the company’s lab footprint; allows for 3X the capacity for hybridoma projects; has architectural and engineering features that enhance workflow and cleanliness; houses new equipment [High-throughput FACS] to expand services; and allows for Vivarium expansion up to 10X the capacity for hybridoma projects.

 

Tom D’Orazio, CEO of ImmunoPrecise, stated, “The opening of new laboratory facilities provides the infrastructure for the implementation of our strategic growth initiatives of increasing capacity and expansion of our core business. Perhaps more importantly for our shareholders, since increasing sales is tied to our capacity, the additional capacity of this world class facility allows us to handle more projects which we expect to drive revenues.”

 

“We have experienced steady growth in our hybridoma business driven by our Rapid Prime service for developing monoclonal antibodies,” said Teri Otto, Director of Laboratory Services for ImmunoPrecise.  “The new lab gives us the space to support this growth for the foreseeable future.  It also gives us the ability to improve efficiency, acquire additional equipment and better allow us to offer additional services such as humanizing antibodies.”

 

Liverpool John Moores University STEM 2, Liverpool, UK

Cost:  £4.2m

 

Project team:  Hightown Group

 

Description:  The project involved the refurbishment of the first and fourth floor laboratories of the James Parson building (South wing) at the university’s Byron Street Campus.

 

The work involved the complete strip out of all existing offices and laboratories to allow for the installation of new fume cupboards, laboratory benches and furniture together with associated services. In addition to this, there were new ceilings, doors, furniture and decoration to all areas.

 

This 23-week laboratory refurbishment took place across two floors in a live environment. As staff and students worked on adjacent floors, security and safety was paramount for both operatives and students.

 

Hightown Group have significant experience of working within a live environment meaning our team were quickly able to establish and set out the systems that needed to be in place. Throughout the refurbishment our team ensured safe access without compromising fire safety.

 

The site team was headed up by Group Managing Director Carl Pilkington who oversaw the project first hand and acted as design manager. Carl took the initial lead on stakeholder involvement, neighborhood liaison and led all meetings and design team queries.

 

The project was delivered on time and to the client’s satisfaction.

 

Completion date: September 2016

 

UPS Opens New Healthcare Facility in Colombia

UPS has opened its new healthcare-dedicated facility in Colombia. The 76,000-square-foot center represents UPS’s latest investment in healthcare logistics aimed at helping pharmaceutical, biopharma and medical device companies create seamless, global supply chains as they expand into, transport within, and export from Latin America.

 

The multi-client facility is equipped with state-of-the-art technology for storing temperature-sensitive healthcare products. The building offers best-in-class distribution services, warehouse management, and late-stage customization solutions such as labeling, product kitting and configuration, and repackaging.

 

“This latest announcement represents part of UPS’s long-term strategy to strengthen its integrated healthcare network to help manufacturers lower costs, streamline inventory and meet increasing demands across Latin America and the world,” said Francisco Ricaurte, UPS Colombia country manager. “When it comes to high-value, sensitive products, this investment demonstrates our ongoing commitment to the healthcare and life science industries, and to our mantra, ‘It’s a patient, not a package.’”

 

The Colombia facility features the latest in sorting, processing and data capture technology available through UPS’s validated warehouse management system, providing customers full inventory visibility, standardized processing and reporting. Furthermore, customers will have access to UPS’s global transportation technology network for complete control of their supply chains.

 

The facility is current good manufacturing practice (cGMP) compliant, and follows international and local regulations required by the Colombian Drug Regulatory Authority (Instituto Nacional de Vigilancia del Medicamento - INVIMA) and the Colombian Ministry of Health. The building is located near El Dorado International Airport in San Diego Industrial Park in the Funza, Cundinamarca area of Colombia.

 

“Latin America is a vital region for the global healthcare industry,” said Romaine Seguin, UPS Americas region president. “This facility offers greater access to UPS’s first-class logistics solutions for pharmaceutical products and medical devices, providing healthcare customers in the region with the confidence and support they need to achieve their business goals.”

 

UPS has been serving customers in the healthcare industry in Colombia for 11 years. This is the second healthcare-dedicated facility in the country and the ninth in the region. In Latin America, UPS distribution centers are located in Argentina, Brazil, Chile, México and Puerto Rico.

 

Acasti Pharma and CordenPharma Team Up

Acasti Pharma says it has achieved a major corporate milestone by manufacturing the first cGMP batches of CaPre, Acasti’s omega-3 pharmaceutical product candidate, produced with a proprietary and innovative continuous manufacturing process developed in partnership with CordenPharma. CaPre is a potentially best-in-class omega-3 drug derived of krill oil and being developed for the treatment of patients with hypertriglyceridemia, a metabolic condition that contributes to the risk of cardiovascular disease and pancreatitis. The process was jointly designed and implemented by the Acasti and CordenPharma technical teams and engineers at the CordenPharma Chenôve facility in Dijon, France.

 

“The development and implementation of this continuous manufacturing production line is evidence of the terrific progress Acasti is making as we prepare to initiate Phase 3 trials of CaPre in late 2017,” said Pierre Lemieux, chief operating officer, Acasti Pharma. “It was a successful joint effort involving Acasti and CordenPharma to design and execute a process that paves the way for the development and future commercial manufacturing of CaPre as a potential treatment for patients with severe hypertriglyceridemia. This is an important milestone in Acasti Pharma’s program to develop and commercialize CaPre.”

 

This continuous manufacturing process allows for the production of CaPre with an increased throughput and a small equipment footprint. The process is designed to purify the bioactive molecules of the raw krill oil through continuous and consecutive decantations. This approach will enable improved quality control and cGMP compliance, while reducing energy consumption, waste and raw material, in a cost-effective manner that aligns with the FDA’s championing of robust, flexible and efficient continuous manufacturing processes.

 

“We worked closely with Acasti Pharma to design and engineer a unique and innovative continuous manufacturing process for CaPre,” said Yves Michon, chief executive officer, CordenPharma Chenôve. “This process has been installed at CordenPharma Chenôve and will allow us to efficiently scale-up the volume of CaPre needed for Acasti‘s Phase 3 trial and early commercial demand. We are honored to continue working with them.”

 

Lonza Acquires PharmaCell

Lonza has acquired PharmaCell B.V., a cell and gene contract manufacturer in Europe with employees in Maastricht and Geleen (NL). In 2016 PharmaCell had sales of €11 million.

 

PharmaCell was primarily selected due to its core expertise in autologous cell and gene therapy manufacturing, which includes experience with two commercial advanced therapy medicinal products (ATMPs)-licensed products. Autologous therapies use a patient’s own cells.

 

"PharmaCell’s position in the market complements Lonza’s leadership position in the allogeneic cell manufacturing market," said Andreas Weiler, head of emerging technologies, Lonza. "This acquisition broadens Lonza’s capabilities in Europe and positions Lonza as the only contract development and manufacturing organization to offer an international cell and gene therapy manufacturing network, spanning the U.S., Europe and Asia."

 

PharmaCell, established in 2005 when cell manufacturing was still in its infancy, has since been the manufacturer of the only two European-approved commercial cell therapy products. PharmaCell has more than 64,560 sq. ft. (6,000 square meters) of GMP cleanrooms, QC and other support spaces.

 

Alexander Vos, chief executive officer, PharmaCell, said, “Over the last seven years, we have been able to contract many of the blue-chip cell therapy companies. I am proud of my team, which has been able to deliver high-quality GMP-manufacturing services in this emerging and challenging field.”

 

Francois Hollande Inaugurates Martin Dow Plant in France

French President Francois Hollande recently inaugurated Martin Dow Pharmaceuticals’ new plant in Meymac, France. The facility specializes in manufacturing oral solid dose forms—capsules, tablets, powders—and has positioned itself as a major pharmaceutical industry contract manufacturer for French and international clients. The Pakistan-based pharma firm says it plans to ramp up manufacturing activity while also expanding into other therapeutic areas such as oncology and antibiotics in the coming months and years.

 

In addition, Martin Dow says it intends to market its own brands in Europe, Central Asia, Far East, Middle East and in South America. The Akhai family’s involvement in the pharmaceutical industry began in 1960 when Sattar Akhai created a pharmaceutical distribution company. In 1995, his son Jawed Akhai went beyond distribution and set up Martin Dow Pharmaceutical Pakistan Limited. A few years later, in 2000, Jawed Akhai acquired his first pharmaceutical manufacturing plant in Lahore. In 2010 Martin Dow acquired the manufacturing facility of Roche in Karachi marking the company’s accession as a major player in the Pakistan pharmaceutical industry.

 

In 2016, Martin Dow’s acquisition of the majority shareholding of Merck Germany in Merck (Pvt) Ltd marked another major and significant pharmaceutical acquisition in the country. Martin Dow Group in Pakistan is currently ranked fifth in the pharmaceutical industry of Pakistan.

 

Michael Uren Biomedical Engineering Research Hub

Imperial College, White City campus, London, UK

Construction Started January 2017

Estimated Investment £70m ($87.22m)

Expected Completion 2019

Designer Allies and Morrison

Developer Imperial College London

 

The ground breaking ceremony for construction of the research hub building was held in January 2017.

 

Michael Uren, an alumnus of Imperial College London, donated generously for the project.

 

Michael Uren Biomedical Engineering Research Hub is a state-of-the-art laboratory and office facility being developed at Imperial College London's campus in White City, London, UK.

 

Located adjacent to the Hammersmith Hospital campus, the new facility will accommodate more than 500 researchers, engineers, scientists and clinicians, who will work concurrently to address the most critical biomedical and healthcare problems.

 

The planning application for the building was approved by Hammersmith and Fulham Council in July 2015. Construction commenced in January 2017 and is expected to be completed by 2019.

 

The new research hub will be a 14-storey arrow-shaped building with a total floor space of approximately 215,200 sq. ft. (20,000m²). It will be a hybrid concrete and steel frame structure shaped in the form of a triangle, which will house complex mechanical and electrical services infrastructure.

 

The building will feature prefabricated and geometrically distinct vertical fins placed in front of glazed facades to provide solar shading and privacy to the interiors. It will also feature flexible floorplates and energy-efficient servicing.

 

The research facility will have space for translational research initiatives. It will include research laboratories, an outpatient facility, a 150-seat auditorium, and public spaces.

 

The building will also include a clinical facility next to the laboratories and office spaces. The laboratory and clinic spaces will be interconnected on each floor.

 

The research scope of the facility will include new technologies for the early detection, monitoring and treatment of cancers. Additionally, it will develop simple invasive implants and regenerative medicine to aid in the recovery from nervous system injuries.

 

The facility will also drive clinical translation of MedTech innovation using integrated clinical and imaging facilities at the Hammersmith Hospital.

 

Allies & Morrison Architects designed the Michael Uren biomedical engineering research hub. ISG was appointed as the construction contractor for the project.

 

Buro Happold Engineering was selected as the mechanical and electrical engineer to provide building services engineering, sustainability, facade engineering and fire engineering services.

 

"The research scope of the facility will include new technologies for the early detection, monitoring and treatment of cancers."

 

Jones Lang LaSalle was appointed for town planning, Curtins was appointed as structural engineer, and Faithful+Gould as cost consultant for the new building.

 

The research hub is designed to achieve Building Research Establishment Environmental Assessment Method (BREEAM) very good environmental performance rate.

 

It will be equipped with a fume exhaust system, which will dilute fumes exhausted through the ventilation system before releasing them into the atmosphere. The facility will also be installed with efficient mechanical, electrical and plumbing systems.

 

Construction of the biomedical research hub is being undertaken with an investment of £70m ($87.22m). Michael Uren and his foundation donated £40m ($67.35m) towards the project.

 

The Higher Education Funding Council for England (HEFCE) under the UK Research Partnership Investment Fund (UK RPIF) contributed £20m ($24.67m).

 

Bruker Opens Demo Facility in China

Bruker has opened a demo facility to support China’s scientific research community.

 

The Beijing Center of Excellence will serve as headquarters and bring customers closer to the firm’s scientific instruments such as mass spectrometry, infra-red technology, X-ray Fluorescence (XRF) and Nuclear Magnetic Resonance (NMR) capability.

 

The center will feature Bruker technologies and allow customers to access instruments for collaboration, training and demonstrations.

 

Applications scientists and service professionals will be available to support local customers and address their needs.

 

Zhang Yukui, head of Dalian Institute of Chemical Physics, Chinese Academy of Sciences, said: “In the past two decades, especially recent years, Bruker has been growing particularly rapidly, from a supplier that offered only several high-end equipment in China into an influential company that cooperates with a number of academic research institutes and promotes the development of the field of analytical chemistry.”

 

Bruker did not disclose the scale of investment but said it strengthens its local network in the Chinese market.

 

The old Beijing headquarters has moved to the modern building which employs 200 people so it still has three sites in the country.

 

 “It will be used to organize customer visits to demo Bruker instruments, as a center for training customers on recent technology as well as a hub to improve service and after sales support,” it said.

 

“China is a main production site for food and there is increased interest as they need to implement quality control checks to do international business and meet food quality standards before product is shipped to Western Europe and the U.S.

 

“It is definitely among our most important markets for analytical instruments as the market shows strong growth. For example, pharmaceutical companies are building R+D labs in China to build up customer relations and there is a growing group of academics that require high-end research tools.”

 

Bruker’s history in China began in 1975 with the sale of two FT-only NMR systems and now includes offices in Shanghai and Guangzhou.

 

The firm opened a Center of Excellence in Shanghai in 2011 followed by the sales and service office in Guangzhou (in 2013).

 

It expanded the original applications and support center in Beijing by 50% before moving into the new facility which has larger, modern demo facilities.

 

Bruker employs more than 300 across China.

 

Over 100 guests attended the opening at the end of February in Dongsheng Technology Park.

 

Participants toured the demo lab and attended a New Product & Technology Seminar on the next-generation GHz-class NMR, MALDI mass spectrometry for clinical and health applications.

 

Bruker has a range of applications as well as a support network across the country, said Anthony Mattachione, CFO of Bruker.

 

“With the opening of our Beijing Center of Excellence, Bruker will support China’s scientific research development with advanced modern instruments,” he said.

 

“As one of the world’s leading companies of advanced analytical instruments, Bruker will strive to satisfy customers’ needs by developing cutting-edge technologies and innovative solutions they need.”

 

Inoviem Scientific Expansion

Inoviem Scientific, a Contract Research Biotech (CRB), has secured funding of $800k from existing investors to develop new solutions in pharmaceuticals.

 

The company supplies pharmaceutical companies with key information on drug-target interaction to support decision-making along the value chain from drug discovery to post-marketing, including the pre-clinical and clinical stages of development.

 

It has already invested part of the funding in fitting out six laboratories to expand and enhance the range of services.

 

After receiving the ISO 9000:2015 certification in September 2016, Inoviem moved to the Bioparc 3 building on the Illkirch-Graffenstaden innovation park, south of Strasbourg, France. The new laboratory facilities have a surface area of 6,025 sq. ft. (560m²), which is five times larger than its former premises.

 

Inoviem also plans to allocate a part of the funding to developing its sales activities outside Europe. In addition, the company will offer a new range of services related to the NPOT technology.

 

One of the main barriers in drug discovery and development is its high attrition rate, owing largely to a lack of efficacy and unexpected side effects.

 

While conventional technologies fail to take into account the natural environment in which molecular interactions occur, Inoviem’s approach is to reconnect technical analysis with physiological complexity, say the company.

 

Inoviem tackles this with its label free technologies, NPOT and PIMS, working on human tissue in clinical conditions.

 

Pierre Eftekhari, President and founder of Inoviem Scientific, said: “Inoviem is dedicated to predicting mechanism of action, efficacy and toxicity, then performing biomarker identification to better manage the risks and speed up the development of compounds with benefits for public health.”

 

CBMG Completes Wuxi Stem Cell Plant Expansion

Cellular Biomedicine Group Inc. (CBMG) has expanded its stem cell manufacturing facility in Huishan High Tech Park in Wuxi, China.

 

The firm has added 20,000 square feet of manufacturing space at the facility and installed technologies for the production of plasmids and viral vectors, as well as a cell bank and laboratory for the development of reagents.

 

CEO Tony Liu said: “We have long recognized the logistical challenges of delivering consistent, quality and clinical grade processes to deliver cell therapies to market and we have differentiated our capabilities to meet this challenge.

 

“We will now be able to centralize, standardize and automate our manufacturing capabilities fully in-house while enhancing our capacity to meet the production demands of multiple products in development as part of our overall Chemistry, Manufacturing, and Controls process.”

 

In January, Beijing-based CBMG leased a building at the Zhangjiang High-Tech Park in Shanghai and announced its intention to build a cell manufacturing plant.

 

The firm said: “By the end of 2017, the Company anticipates that the combination of this Wuxi site, the new Zhangjiang Shanghai and the Beijing GMP facilities will be capable of supporting simultaneous clinical trials for five different CAR-T and stem cell products.”

 

Cobra Expands Gene Therapy Manufacturing

Cobra Biologics, an international CDMO of biologics and pharmaceuticals, is to expand operations at its sites in UK and Sweden to meet the increased demand of gene and immunotherapy companies to fast track their portfolios through to in-market supply.

 

During the next two years, Cobra will invest up to £15m on a phased expansion plan, supporting the company’s R & D expertise in developing rapid and cost effective viral vector and DNA plasmid production platforms.

 

The initial phase will be in the UK and will extend the company’s viral vector Phase III and commercial manufacturing capabilities.

 

The second phase, in Sweden, will double capacity for High Quality DNA plasmid production and characterization.

 

This is essential for supporting early clinical phase Adeno-associated virus and lentivirus manufacture, which is being used by pioneering CAR T-cell therapy companies targeting acute lymphoblastic leukemia and chronic lymphocytic leukemia.

 

The third phase of investment will see the addition of larger clinical and commercial capabilities for GMP DNA production.

 

In total, it is anticipated these investments will create up to 50 new jobs and benefit the wider supply chain companies which provide Cobra with services and facilities.

 

Peter Coleman, CEO at Cobra Biologics, said: “Many of these new products have orphan drug status and as a CDMO, we need to respond with a quick and seamless production route to market.”

 

Greg Hands, UK International Trade Minister, said: “This new investment by Cobra Biologics is another boost for UK life sciences, creating high-skilled jobs in Keele as the company expands its operations.”

 

“It comes as global demand for gene therapy manufacturing is surging, helping put the UK at the forefront of developing revolutionary disease therapies and new treatments to be exported around the world.”

 

Mikael Damberg, Sweden’s Minister for Enterprise and Innovation, said: “Strengthening the life sciences sector’s opportunities to grow, employ and export products and services will pave the way for more skilled jobs in Sweden.”

 

“It will also contribute to solving societal challenges in health and ageing. Of special interest is the fact that this investment is made in gene therapy, which is an important area for successful treatment of future patients.”

 

Inoviem Scientific Increasing Lab Space

The Contract Research Biotech (CRB) is broadening its service range as it looks to secure additional long-term deals, says CFO.

 

Inoviem Scientific is moving to new laboratory facilities in the Illkirch-Graffenstaden innovation park in northeast France after securing €650k ($693k) from Cap Innov’Est and a €100k ($107k) grant from Strasbourg Eurométropole.

 

The investment will help the company develop its sales activities outside Europe. Additionally, it will offer a new range of services related to its NPOT technology, which uses crude human tissue to identify therapeutic targets.

 

Part of the funding has already been invested in fitting out six laboratories to expand the company’s service range. The new laboratory facilities span 60,256 sq. ft. (560 sq. meters) increasing its space by five-fold.

 

In 2015, the contract research company raised more than €1 million ($1.07m) from Cap Innov’Est and Bpifrance.

 

Reported at the time, the investment allowed the company to put its two proprietary drug discovery technologies into production and enter the European market. The company also said it expected to increase its staffing by 50%.

 

Dr Frédéric Perraud, Inoviem’s CFO confirmed it expanded its staff from nine to 13 in 2015, and now, to will grow to a maximum of 15 by the end of the year.

 

Perraud also told us the company has 14 agreements signed with pharma and biotech - up from five in 2015.

 

Additionally, turnover increased from 150k€ to 416k€, "so tripled in one year," he said.

Moving forward, the next steps are "to further increase the turnover; to generate positive results at the end of the year," and "to increase the number of agreements for long-term deals," Perraud added.

 

DSM Sinochem Increases Capacity at Delft Antibiotic Intermediates Plant

DSM Sinochem (DSP) has announced its intention to increase antibiotic production capacity at its facility in Delft, the Netherlands.

 

The firm cited demand for sustainably produced 7-ADCA (amino-deacetoxycephalosporanic acid) – which is used to make cephalosporin active pharmaceutical ingredients (API) - as the driver for the investment.

 

The expansion - which will see DSP install a new fermenter - is due to be completed by the end of the year.

 

DSP – which claims to be the only remaining 7-ADCA producer in the Western hemisphere – makes the intermediate using patented - US 8,541,199 B2 and EP 1,610,766 B1 – enzyme-based processes that do not use solvents.

 

The firm says the enzymatic approach – intellectual property for which was recently licensed to Sandoz – is more environmentally sustainable and has a smaller carbon footprint than production methods used elsewhere.

 

Beyond eliminating solvents, DSP also claims its production of 7-ADCA at Delft is more sustainable than rivals because of the site’s dedicated waste water treatment facility.

 

The firm said the water treatment plants “operate all year round as an integral part of DSP’s manufacturing process at Delft and all other sites, in combination with the testing of effluents for antimicrobial activity.”

 

DSP has been vocal about the role some ingredient suppliers play in furthering the spread of antimicrobial resistance (AMR), suggesting that manufacturers whose sites lack dedicated treatment capacity are a major problem.

 

The argument – which is supported by a recent research  by the European Health Protection Agency (EHPA) - is that mixing of improperly treated waste at shared plants promotes allows resistant bacteria to exchange generic information, creating multiply resistant “superbugs.”

 

Lithuania's Biotechpharma Adds Single-Use Capacity

Lithuanian CDMO Biotechpharma has completed a €15m ($16.7m) expansion adding more than 2,500L of single-use bioreactor capacity.

 

The facility expansion includes a single-use 2,000 L mammalian production line with a seeding train consisting of 10L, 50L and 500L bioreactors, along with a cGMP pilot plant for both microbial and mammalian products at the firm’s site in Vilnius, Lithuania.

 

The expansion cost around €15m, stated head of Downstream Process Development Nerijus Makauskas and came about due to general demand for third-party biomanufacturing.

 

“The last couple of years were mostly ‘CHO years,’ and mammalian line became a bottle neck,” he said.

 

With the added capabilities, the contract development and manufacturing organization (CDMO) has single-use mammalian cell culture capacity at a 30L, 200L, 500L, 1000L and 2000L scale (all through GE brand Xcellerex bioreactors apart from the 30L vessel supplied by Applikon), along with a 300L working volume stainless steel reactor for high density microbial fermentation.

 

According to reports, the bio-CDMO space is dominated by Lonza and Boehringer-Ingelheim, both being early players in the space and both having large commercial scale capacity.

 

It has been suggested single-use systems can help open up the market, and Makauskas said this, along with the firm’s flexibility, could help Biotechpharma compete.

 

“Understanding the specific challenges of pharmaceutical development programs of our clients, we support them with highest flexibility around our services,” he said, adding speed was also a core value.

 

“Identifying ourselves with your project and having all our CDMO-capabilities at one location, we help our clients to shorten the time to market) without compromising quality. Also as a medium-sized company, we keep internal procedures as short as possible, resulting in a high responsiveness to our clients.”

 

 “In Lithuania there are couple big players: Teva Sicor, Thermo Fisher Scientific Baltic. Biotechpharma is the only CDMO in Baltic States, and our clients are from USA, China, Western Europe.”

 

He added the firm is already working with a couple of big pharma companies.

 

Pfizer and NovaMedica Break Ground on Aseptic Plant

Pfizer and NovaMedica have broken ground on a manufacturing facility in Kaluga set to supply the Russian market with sterile injectable drugs.

 

The ceremony comes five months after global pharma firm Pfizer announced it had completed the transfer of the rights and technologies for the production of over 30 medicines to NovaMedica, a Russian pharmaceutical company it forged a partnership with last year.

 

“The portfolio of high-tech medicinal products that the parties plan to produce at the NovaMedica plant includes essential drugs for the treatment of severe bacterial and fungal infections, inflammatory diseases, cancer, as well as for use in anesthesiology,” said a Pfizer spokesperson.

 

“It’s too early to discuss volumes, but the focus is on the Russian market. The facility will be built in accordance with current global Good Manufacturing Practices standards and requirements of the Russian authorities.”

 

The site, located in the Vorsino Industrial Park, will use technologies including lyophilization and production of sterile emulsions and is expected to be operational in 2020.

 

It will be the second Kaluga GMP facility for NovaMedica which constructed an $85m plant in the Grabtsevo technopark in 2013 in a joint venture with the Russian government.

 

Pharma 2020 was launched in 2011  by Vladimir Putin – then Russian Prime Minister – in an effort to help increase local drug manufacture and reduce reliance on imports by producing 50% of all drugs (and 85% of the medicines it deems essential) by 2020.

 

Pfizer’s partnership with NovaMedica is the latest example of Big Pharma looking to secure access to a market estimated to be worth over $35bn by 2020.

GSK formed a JV with Binnopharm in 2011, while AstraZeneca, Novartis and Novo Nordisk have all invested in Russian production facilities.

 

“Pfizer has partnered with NovaMedica as we have a shared vision in support of Russia’s Healthcare 2020 to increase the availability of high-quality sterile injectable medicines in Russia and to provide patients with access to a portfolio of difficult-to-manufacture sterile injectable products,” we were told.

 

“Partnerships are vital for Pfizer to achieve our goal of widening access to medicines for Russia patients, and we have a number of existing partnerships in Russia. When choosing a partner, serious consideration is given to ensure that our high quality standards can be maintained.”

 

Pfizer also has a partnership with NPO Petrovax Pharm for its pneumococcal vaccine Prevenar 13. The Moscow-based pharma company is officially recognized as the manufacturer of the vaccine, the spokesperson said.

 

“This project, started in 2011, is a unique example of technology transfer of full-cycle production of innovative vaccines for Pfizer – there are only four countries in the world where the vaccine is produced, as well as Russia.”

 

Meanwhile Pfizer has an agreement with POLYSAN Scientific and Technological Pharmaceutical Company to localize three Pfizer medicines at POLYSAN’s facility located in Saint-Petersburg. Manufacturing of the first commercial batches of the medicines is planned for 2018.

 

Lab Expansion Says Intertek

Drug industry concerns about natural disasters are driving demand for ‘storage-only’ stability testing according to Intertek, which has announced plans to expand its UK lab.

 

The UK based quality assurance services firm announced the expansion plan last week, explaining that extra capacity at its laboratory in Royston, near Cambridge, will let it cater for bespoke storage conditions as well as hose typical of ICH requirements.

 

Chris Vernall, Business Development Director at Intertek Melbourn, said “many of our global clients who perform formal ICH stability programs in-house are looking to mitigate the potential risk of damage or loss of samples due to unforeseen or unlikely circumstances.”

 

Vernall cited extreme weather, flooding, fire, electrical failures, power outages, software failure or even human error as examples, explaining that a desire to mitigate the delays and costs associated with such events is driving demand.

 

He also said that: “Many of our customers also place a volume of contingency storage with us in order to de-risk their stability programs.”

 

While disaster storage capacity was a driver for the expansion, Intertek has also seen a surge in demand for more usual storage projects according to Vernall.

 

“The reason for this latest expansion is because our global client base extends across many product types - from complex drug delivery products, such as inhaled or nasal products, to consumer healthcare and cosmetics” he said, adding that temperature controlled storage is critical to many customers’ product development efforts.

 

The final driver for the expansion was the ability to conduct stability studies that comply with regulations in different markets.

 

Vernall said that: “Our clients operate globally and they launch products across all regions. Intertek conducts GMP pharmaceutical stability studies for all regional regulatory requirements.”

 

Cambrex Invests In Facility in Karlskoga, Sweden

Cambrex Corporation, a manufacturer of small molecule innovator and generic active pharmaceutical ingredients (APIs), has expanded large scale manufacturing capacity at its cGMP facility in Karlskoga, Sweden and has introduced additional continuous flow manufacturing for the production of high purity intermediates.

 

The expansion includes the installation of new multi-purpose reactors ranging from 4m3 to 12m3 and upgrading of the control room within an existing plant on site. This extra capacity increases the large scale manufacturing capabilities of the Karlskoga facility, which supports clients’ development projects from R&D through to large scale commercial manufacturing. Installation of all new equipment, including a 9m³ hydrogenation reactor, is expected to be completed by Q3 2017.

 

In addition to the capacity investment at the Karlskoga site, Cambrex has introduced a dedicated continuous flow production unit, capable of producing multiple metric tons of high purity intermediates per annum.

 

“The additional capacity at the site, within our current infrastructure, will enable us to service our existing and future customers more efficiently,” commented Bjarne Sandberg, Managing Director, Cambrex Karlskoga. He added, “The continuous flow unit builds on our long experience with continuous flow and high energy chemistry and allows for greater production efficiency and flexibility.”

 

The expansion at Cambrex’s Swedish site is part of an ongoing strategic campaign to invest in small molecule API manufacturing across its global network of facilities.

 

Merck & Co. Invests in Biologics Facilities in Ireland

Merck & Co., also known as MSD, is adding hundreds of jobs and investing $310 million at two sites in Ireland.

 

Merck & Co., which beefed up its biologics operations in Ireland last year, said it will do so again, investing more than $310 million to expand two sites with plans to add 330 jobs in the process. One of the sites does some of the work on its runaway immuno-oncology success Keytruda.

 

Merck, known as MSD outside of the U.S. and Canada, announced that it would invest €280 million over the next three years at its biologics operation in Brinny, County Cork, and also at its vaccines and biologics facilities at Carlow.

 

The Kenilworth, New Jersey-based company said it will add about 120 or so jobs to its biologics and vaccine site in Carlow. The facility also does some of the work on Keytruda, which has won three FDA approvals this month alone.

 

The drugmaker also will add more than 200 jobs at its fermentation and sterile filling operation in Cork where it does work on a number of if products including for lung cancer, rheumatoid arthritis and for its hepatitis C program.

 

“Our existing portfolio and future pipeline ensure current and future employees can operate at the cutting edge of science and technology,” Ger Brennan, managing director of MSD human health in Ireland, said in a statement. “Today, our Irish sites are involved in the production of over 50% of MSD’s global top 20 products.”

 

Just last year, Merck unveiled plans to add to add 110 jobs at its plant in Carlow and another 50 positions to its operations in Cork.

 

Rosalind Franklin Biotechnology Center, Delft, Netherlands

Royal DSM has opened new facility the Rosalind Franklin Biotechnology Centre at the Delt campus, the Netherlands.

 

The building was developed with an investment of €100m ($106m). The new facility will be engaged in research and development (R&D) in food and nutrition, as well as feed, fuel, pharmaceuticals, and bio-based materials.

 

The facility is named after scientist Rosalind Franklin, who worked to understand the structures of DNA and created the basis for modern biotechnology.

Supplier of food enzymes, ingredients, and hydrocolloids DSM Food Specialties is also headquartered at the same site.

 

The Rosalind Franklin Biotechnology Center has a total floor space of 148,488 sq. ft. (13,800m²), including offices and laboratories. The building features 32,280 sq. ft. (3,000m²) of glass panes and a 22mx9m glass roof.

 

The building's ground floor is used for enzymes research using state-of-the-art nuclear magnetic resonance technology. The first floor features screening facilities for bacterial strains, while other floors are used for bioprocess development.

 

The laboratory side of the building is intended for storage and equipment areas, while the office side contains an atrium with a fully-glazed panoramic lift.

 

The center will also include a Food Innovation Centre and Wetering office on the site, which are expected to be connected in the future.

 

The facility is located on the Delft site, where DSM Food Specialties has global headquarters along with a pilot fermentation plant. It replaces the existing Beijerinck lab constructed in 1984 with state-of-the-art lab equipment and systems.

 

The biotechnology center accommodates more than 400 R&D experts from 27 nationalities. It will facilitate a broad range of biotechnology specializations under one roof and features an auditorium with two large meeting rooms.

 

One of the research areas of focus at the center is production of fermentative steviol glycosides from stevia plant in order to address the growing demand for low-sugar food and beverages. The facility has also developed a new technology that turns an unpalatable agricultural by-product of rapeseed or canola into a valuable plant protein.

 

The Rosalind Franklin Biotechnology Centre was constructed in compliance with building research establishment environmental assessment method (BREEAM) standards.

Heijmans was awarded a contract for the construction of the biotechnology center. The construction was completed in September 2016.

 

Deerns was awarded a contract to provide design and procurement of the mechanical, electrical, and plumbing (MEP) systems for the facility.

 

Cepezed Architects provided design for the biotechnology center, while Fokkema & Partners Architecten developed the new and innovative concepts for the office space and the interior design.

 

MTSA Technopower delivered lab infrastructure and auxiliary equipment including 40 fermentation work stations for the new biotechnology center in November 2016.

 

Royal HaskoningDHV served as the project manager.

 

DSM delivers food and dietary supplements, personal care, feed, medical devices, automotive, paints, electrical and electronics, life protection, alternative energy and bio-based materials in the global market.

 

The company has a workforce of approximately 25,000.

 

Sinergium Biotech Antigen Production Plant, Buenos Aires, Argentina

Sinergium Biotech has announced it will begin construction of a new primary antigen production plant in the town of Garin, which is located in the province of Buenos Aires, Argentina.

It will be constructed with an estimated investment of $50m, creating approximately 100 new jobs during construction.

 

Based in Argentina, Sinergium Biotech is a biopharmaceutical company focused on the research, development, production, and marketing of vaccines and highly complex biopharmaceutical products.

 

The new plant will be situated within Sinergium's existing manufacturing facility in Garin, which covers an area of 215,200 sq. ft. (20,000m²) and has an annual production capacity of 30 million syringes and vials.

 

The new plant will help develop an influenza vaccine against the Zika virus and production of recombinant variants of Zika virus E protein. The facility is anticipated to start production within two years.

 

The vaccines production process will be in compliance with the highest international good manufacturing practice (GMP) standards.

 

The existing plant manufactures a Novartis influenza vaccine, a pneumococcal conjugate vaccine with technology transfer from Pfizer, a tetravalent vaccine against human papillomavirus (HPV) in partnership with MSD, and biotech products along with mAbxience.

 

Vaccines currently produced by Sinergium Biotech have approvals from the National Administration of Medicines, Food, and Medical Technology (ANMAT); the US Food and Drug Administration (FDA); and the European Medicines Agency (EMA).

 

The new plant will use recombinant technology instead of cell culture technology for the development of vaccine against the Zika virus. The recombinant technology is supported by the World Health Organization (WHO) and shared by the US for the better production of recombinant variants of virus E protein.

 

Use of recombinant technology reduces the production time for vaccines from months to few weeks.

 

Sinergium Biotech signed an agreement with Protein Sciences Corporation and Mundo Sano to jointly development a Zika virus vaccine in April 2016. As per the terms of the agreement, Sinergium will pay an upfront fee to Protein Sciences for using its proprietary technology for the development and production of the vaccine.

 

Sinergium will be responsible for manufacturing and commercial rights of the vaccine in Argentina and other counties.

 

Protein Sciences Corporation's Zika Consortium consists of five international partners including Mundo Sano and Sinergium Biotech in Argentina, Liomont in Mexico, UMN Pharma in Japan, and Fiocruz in Brazil. Bio-Manguinhos, a unit of Fiocruz, joined the multi-national consortium in supporting the development of the vaccine in 2017.

 

Development of the Zika virus vaccine started in February 2016. The lead protein-based vaccine showed good safety results and strong neutralizing antibodies against the Zika virus in the pre-clinical studies conducted by National Institute of Allergy and Infectious Disease, National Institutes of Health in January 2017.

 

The product is estimated to proceed to human clinical trials in the next few months. Phase I clinical trials on the vaccine in the US are expected to commence in April 2017.

 

AstraZeneca R&D Center and Corporate Headquarters, Cambridge, United Kingdom

UK-Swedish pharmaceutical and biologics company AstraZeneca is building a new global R&D center and corporate headquarters on the Cambridge Biomedical Campus (CBC) in Cambridge, UK.

 

The project is part of the company's strategic move to establish global R&D centers in the UK, the US and Sweden, to improve its pipeline productivity and biopharmaceutical innovation.

The project gained planning permission from the Cambridge City Council in February 2015, following which the initial construction works began.

 

Construction of the facility, which will be AstraZeneca's new global corporate headquarters, is expected to be completed by the end of 2017.

 

The facility was commissioned to produce the active pharmaceutical ingredient (API) rosuvastatin calcium for the worldwide supply of the once-a-day dyslipidaemia treatment Crestor.

 

The new facility on the CBC will occupy approximately 11 acres and benefit from the central Cambridge location and strong infrastructure links. The project includes the construction of a global R&D center, an R&D enabling building and an energy center.

 

Features of the global R&D center will include high-tech labs with glass walls to enhance visibility, a number of open spaces and pathways to encourage collaboration within the company and the CBC campus.

 

The R&D enabling building will host operations to support AstraZeneca's scientific work, including regulatory affairs and commercial units. The energy center will be equipped with power generators, heating and cooling systems, IT and other telecommunications systems.

 

AstraZeneca's small molecule and biologics R&D activities and protein engineering capabilities carried out at its MedImmune biologics division will be consolidated in the new facility. Scientists from AstraZeneca and MedImmune will work together to advance science in core therapeutic areas.

 

The new site will become the company's biggest center for oncology research. It will also conduct research on respiratory, inflammation and autoimmune diseases, cardiovascular and metabolic diseases, as well as conditions of the central nervous system.

 

The center will also accommodate a number of pre-clinical research capabilities of the company. Other global functions will join the R&D teams at Cambridge upon completion of the building.

 

"AstraZeneca is investing approximately £330m ($500m) to build the facility, which is expected to employ approximately 2,000 highly skilled employees."

 

AstraZeneca unveiled designs for the proposed new global R&D center and corporate headquarters in July 2014. The shape of the new building is inspired by historical colleges in central Cambridge, which are typically designed with less height than traditional colleges and includes enclosed central courtyards.

 

The entire building will be constructed in a single loop to provide short connections. It will feature modern and innovative workspaces to ensure collaborative working.

 

The roof of the building will replicate a saw-tooth roof, which continues through the façade and aims to unite the visual aspect of the building.

 

A proposed two-story disc structure of a unique oval shape creates an uninterrupted protected walk along the building. The disc will have laboratories and other amenities with a porous ground floor, and provides a spatial feel by framing a central courtyard.

 

A courtyard will be open to the public and feature three main entrances to the building, while the center of the courtyard will have large trees and green lawn providing places for recreation and informal meetings.

 

The building's internal design elevates visible science in a synergetic environment. Laboratories are separated from work and other spaces by semi-transparent partitions.

 

The first and second levels of the building will have a ring area overlooking the central courtyard, leaving a large number of spaces and arrangements, while the roof will bring natural light into deep floor plates.

 

The AstraZeneca campus on the CBC will comprise a north and south plot. During the first phase of construction, the R&D center and corporate headquarters with a central courtyard are being built on the north plot, while the R&D enabling building and energy center are being built on the south plot.

 

The next phases include the development of a series of buildings on the south plot with an enclosed park, similar to the courtyard on the north plot. Consistency in design throughout the north and south plots will unify all buildings.

 

The concrete frame of the R&D center building was constructed by April 2017 and installation of the roof and external glass cladding, as well as the internal fit out are anticipated to be completed in the second half of 2017.

 

AstraZeneca is obtaining Building Research Establishment Environmental Assessment Methodology (BREEAM) Excellent status for the proposed site. The site will feature labs that adopt best practices in low-energy design and the largest ground source heat pump in Europe, while the majority of the buildings on the site will have green roofs.

 

AstraZeneca selected Swiss architect firm Herzog & de Meuron Basel to design the new facility in November 2013. Skanska won a contract for the construction management of the project in February 2015.

 

European Molecular Biology Laboratory Site, Barcelona, Spain

European Molecular Biology Laboratory (EMBL) is developing a new facility within the Barcelona Biomedical Research Park (PRBB) campus in Spain.

It will be the institute's sixth facility and the new research site will facilitate biomedical projects focusing on tissue research and disease modelling.

 

EMBL's governing body and EMBL Council held discussions for the construction of an EMBL site in Barcelona in 2011. EMBL and the Spanish Government (represented by the Ministry of Economy, Industry and Competitiveness (MINECO)) signed an agreement for the construction of the new EMBL site in April 2017.

 

The building is expected to be completed by late 2017.

 

EMBL's new site will be located within the Barcelona Biomedical Research Park. The city is a national hub of life science research aligned with numerous centers and universities.

 

The region is known for its cell biology, biophysics, developmental biology, genome biology, and bioinformatics fields. The new facility will provide easy access to clinical research to the city. It will include a lab, sub-office, and new sub-headquarters, which will connect with the existing offices in Grenoble (France), Hamburg (Germany), Hinxton (UK), and Monterotondo (Italy).

 

The new laboratory will focus on tissue biology by analyzing the shapes of cells. Research will also focus on how cells interact with each other and respond to their surroundings.

 

Investigations on how molecular and genetic networks regulate and build tissues will also be carried out. The institute will focus on the diseases occurring through changes in the genes and the role of genes in the regeneration of tissues.

 

The facility will be equipped with state-of-the-art imaging facilities to extort 3D and 4D information from the tissues. Researchers will use single-plane illumination microscopy (SPIM) technique to study living tissues and organs.

 

The main areas of focus at the lab will be cancer, diseases of the immune system, birth defects, and type-1 diabetes. Other areas of focus will be organoids and complex tissue culture systems that impersonate parts of the intestines, kidneys, and the brain.

Both the Spanish and Catalan Governments are providing partial funding of €400,000 for the new EMBL.

 

Represented by the Ministry of Business and Knowledge and the Centre for Genomic Regulation (CRG), the Catalan Government will be the local partners for the project until 2021.

 

Formed in 1974, EMBL is an intergovernmental organization comprising more than 20 member states. The organization performs fundamental research in molecular biology by encouraging the conversion of knowledge into practical applications.

 

Scientists at EMBL work together and conduct research in various areas of molecular biology to develop new technologies and methods in life sciences.

 

GE Looks to Single-Use Modular Bioparks

Incorporating single-use and modular facilities into a vendor run bio-campus could reduce CAPEX spend dilemmas faced by drugmakers says GE Healthcare.

 

Last September, GE Healthcare announced it was constructing four off-the-shelf KUBio facilities, equipped with single-use bioprocessing equipment forming a €150m biomanufacturing campus in Ringaskiddy, Ireland.

 

GE’s David Radspinner said at last month’s Bioprocessing International (BPI) European Summit in Amsterdam a shared vendor run modular campus build on the benefits of single-use facilities and help drugmakers further minimize their investment risk.

 

“There’s a whole range of challenges [biopharma] faces in regards to capacity,” Radspinner – who heads GE’s new BioParks division – told delegates, but the decision to buy or build a plant, use a CMO or modify an existing facility is a decision that costs hundreds of millions of dollars.

 

Such a significant investment needs to be made “as late as possible” in the development process while ensuring production is ready for a product’s approval, he continued.

 

“There can be a tremendous improvement in reducing time to get to market with the right technologies and processes, and that’s worth many, many, millions of dollars,” he said.

 

“In a classical stainless facility that decision typically is made 4-5 years before launch. Moving towards single-use, you can push that off to around two-and- a-half years. In terms of the economics, how much is that year and a half worth?”

 

And GE itself has pushed this further still, creating facilities from start to finish in 18 months through its FlexFactory single-use and KUBio modular platforms.

 

He argued not only could this be more valuable than cost per gram benefits from stainless steel systems, but also reduces the risk of losing out if a molecule fails in late-stage development or on the market itself.

 

While GE is yet to announce a tenant, Radspinner said the Irish BioPark is expected to be the first of several rolled out globally as customers look to combine the benefits of a shared campus – cheaper utilities, warehousing services and buffers/liquids – with the flexibility of modular plants.

 

Native Antigen Company Expands into Facilities and Services

Expansion doubles manufacturing capacity with new assay development facilities and suite of services including immunoassay development

 

The Native Antigen Company (NAC), specialists in development and manufacture of native and recombinant viral and bacterial antigens, has relocated to larger facilities in Oxfordshire, UK.

 

The new building has purpose-built laboratories and doubles the company’s manufacturing capacity. This will increase the speed of new product development within NAC’s core business of infectious disease antigens and antibodies.

 

The new laboratory space also enables NAC to add custom immunoassays to its offering to support customer’s ELISA assay and lateral flow device requirements.

 

The new suite of laboratories has been established to satisfy increasing commercial demands and accommodate NAC’s growing R&D pipeline.

 

We aim to fill the gap between small-scale R&D expression and high-end pharmaceutical scale GMP manufacturing.

 

The move facilitates the expansion of the company’s custom services for recombinant protein production, based on its proprietary mammalian cell expression system.

 

The HEK293 expression system used at NAC has been used to prepare a wide range of complex recombinant proteins, that have been shown to be glycosylated and to demonstrate functional activity.

 

Nick Roesen, Chief Scientific Officer, said: “The addition of immunoassay development services will enable our customers to work with us from protein expression through to development of an immunoassay for a specific protein.”

 

“In providing this new service, we aim to fill the gap between small-scale R&D expression and high-end pharmaceutical scale GMP manufacturing.”

 

Merck Opens First Joint Bioprocess Scale-up Lab with Stelis Biopharma in India

Merck announced the opening of its first joint Process Scale-Up Lab in Bengaluru, India to provide end-to-end solutions from process development to scale-up manufacturing for pre-clinical, clinical and commercial supply. This lab, which is a collaboration with Stelis Biopharma, is located at the Stelis Biopharma R&D Facility in the Jigani industrial estate.

 

"Both Merck and Stelis bring technological expertise and an extensive bioprocess development and manufacturing portfolio that will help customers accelerate development of biopharmaceuticals for clinical trials and manufacturing with greater reliability and cost effectiveness," Udit Batra, Member of the Merck Executive Board and CEO, Life Science said.

 

The lab is a center of excellence for process scale-up and manufacturing services. The collaboration brings together Stelis' end-to-end capabilities in high-yield bioprocess development from cell line to commercial manufacturing scale and Merck's industry leading technological expertise in bioprocessing.

 

The Process Scale-Up Lab and a soon-to-be-completed cGMP manufacturing facility will house Merck's portfolio of Mobius bioprocessing equipment and single-use manufacturing components. Merck will provide process know-how and application knowledge to help establish the single-use platform technologies at Stelis as part of the collaboration.

 

Boehringer Ingelheim Opens Shanghai Contract Biomanufacturing Plant

Boehringer Ingelheim says the biologics plant it opened in Shanghai, China will cater for customers targeting local and international markets.

 

The plant at the Zhang Jiang Hi-tech Park in Pudong will make “therapeutic proteins from mammalian cell culture” according to spokesman Ralph Warsinsky, who added “it has already been operational for the production of clinical trial supplies on a smaller scale.”

 

The site was built in collaboration with Zhangjiang Biotech & Pharmaceutical Base Development Company Warsinsky said, adding that: “As part of this joint venture, our local partner is for example providing the property at which the facility is built.”

 

According to a presentation Boehringer Ingelheim gave at BPI Europe in Amsterdam, The Netherlands in April the Pudong site houses 2,000L of disposable bioreactors capacity. The firm also revealed it plans to make an isolator liquid filling line operational at the site in 2018.

 

When Boehringer announced its plant to build the plant in 2013, it said the aim was to encourage international drug companies that would otherwise be put off by the complexities of supplying the Chinese market.

 

The plan is working so far according to Warsinsky, who said: “We have so far seen a great interest from customers, including local Chinese drug companies as well as multinational drug companies. We do already have existing contracts with both local Chinese as well as multinational companies.”

 

However, while the focus will be contract manufacturing, the site may also produce Boehringer Ingelheim’s own products for markets in Asia.

 

“The plant will at the start be operating for industrial customers. As the plant is designed to accommodate additional capacities based upon market demands, we will have the potential to in the future also produce products marketed Boehringer Ingelheim” Warsinsky said.

 

The Pudong plant will also make biologics for other markets, including the US, according to Warsinsky who said: “Before the start of commercial operation today, we have already been producing clinical trial supplies for international markets, including the U.S.”

 

Dr. Reddy’s Expands Biomanufacturing Capabilities

Dr. Reddy’s Laboratories is installing India’s first FlexFactory, a single-use manufacturing platform by GE Healthcare, to expand biologics production capacity at its facility in Hyderabad, India. The FlexFactory aims to make manufacturing set-up more flexible and efficient, allowing Dr. Reddy’s to expand its biosimilars position.

 

The new FlexFactory will support the launch of a portfolio of new biosimilar products in the next few years. Dr. Reddy’s will transition from stainless steel to single-use technologies for enhanced flexibility and efficiency in manufacturing set-up. Single-use technologies facilitate multi-product manufacturing and improve productivity by increasing the number of lots manufactured, as the change over time between products can be reduced by 50% or more. 

 

Cartikeya Reddy, head of Biologics at Dr. Reddy’s Laboratories, said, “We are delighted to be working with GE Healthcare to expand our biologics manufacturing footprint. We strongly believe that the FlexFactory platform from GE will enable us to rapidly ramp-up capacity and serve more patients in both emerging markets and highly regulated markets.”

 

Milind Palsule, Country Manager, South Asia, GE Healthcare Life Sciences, said, “We are pleased to partner with Dr. Reddy’s in their efforts to increase the availability and affordability of biopharmaceuticals globally by bringing single-use, flexible manufacturing capacity to its facility in Hyderabad. India today has one of the fastest growing biopharma sectors in the world and we are keen to support this development and the production capability of Indian pharma players with the latest biopharma technology and know-how.”

 

Saneca Pharma Expands Services in Russia

Saneca Pharma has been granted a multiple dosage form approval for the manufacture and supply of solids, semi-solids and liquid finish dose products to Russia. The contract development and manufacturing organization (CDMO) achieved this cGMP certification following an inspection by the Federal State Institution ‘State Institute of Drugs and Good Practices’ of Russia.

 

As one of the first European CDMOs to be successful in meeting the new inspection requirements of the Russian authorities, the approval marks another milestone for Saneca Pharma as it strengthens the scope of its pharmaceutical development and manufacturing services to the region.

 

“We are delighted to have successfully completed this recent inspection,” said Anthony Sheehan, chief executive officer, Saneca Pharma. “Russia is a key market for Saneca Pharma, forming an important part of our growth strategy. The certification demonstrates our commitment to meeting the needs of our growing client base in the country, while supporting customers in achieving compliance with various global regulatory authorities.

 

“Russia’s importance to the pharmaceutical producers in Central and Eastern Europe is being increasingly recognized, with significant year-on-year revenue growth. Successfully passing this inspection is a challenging process for companies and it is a testament to both the expertise of our team, our quality systems and the condition of our manufacturing facilities that we have been successful in meeting the standards required.”

 

The certification covers the manufacture and packaging of hard and soft gel capsules, liquids for external use, semi-solids such as ointments and film-coated tablets.

 

Based in western Slovakia, with close proximity to Vienna, Saneca Pharma offers its customers strong capabilities in solids, semi-solids and liquids, as well as specialist expertise in the development and manufacture of opiate APIs and finished dosage forms from farm to pharmacy.

 

PCI Begins Move-In Phase of European Clinical Site Expansion

PCI Clinical Services (PCI) has begun to move into its expanded Clinical Services Center of Excellence at Bridgend, UK.

 

The new storage and distribution facility will provide PCI with a substantial addition of space, complementing its existing footprint currently utilized for specialist clinical trial logistics as well as packaging, labeling and qualified person activities for investigational medicinal products.

 

Full completion is scheduled for September 2017, with the facility set to be validated and operational by January 2018.

 

The latest addition to PCI’s Clinical Services Center of Excellence provides a modern, high-spec unit with warehouse and office space across two floors, purpose-built to support PCI’s specialist secondary packaging, storage and logistical needs. It also provides scope for further expansion in the future with an option for a further addition to the new building – reinforcing PCI’s strategy for continued growth and its ongoing commitment to investing in its Clinical Services provision.

 

Once operational, the new facility will give PCI the opportunity to offer its capability and expertise in supporting temperature-sensitive therapies, including cold chain and ultra-cold chain, at temperatures ranging from controlled ambient 15-25°C, 2-8°C, down to -20°C, -30°C -40°C, -60°C to -90°C and including liquid nitrogen vapor phase storage below -150°C for advanced therapeutic medicinal products (ATMPs), as well as bespoke refrigerated and frozen temperatures according to client needs.

 

“We are seeing growing global demand for temperature-controlled packaging and labeling services for many therapeutic categories and drug delivery forms, particularly for growth in biologics as well as the exciting advances in cell and gene therapy,” said Fiona Withey, managing director, UK Clinical Services, PCI. “Our latest investment at Bridgend allows us to continue to provide extensive resources and capacity to meet the changing needs of our clients, providing extra, highly specialized infrastructure for their products and ensuring a safe, secure supply chain to expedite the development of their life-saving medicines for patients around the world.”

 

BioVectra to Open New Microbial Fermentation and Complex Chemistry Site

BioVectra Inc. announced its fourth cGMP facility will be fully operational by December 2017. The late-stage to commercial-scale microbial fermentation and complex chemistry facility is located in Windsor, Nova Scotia, with proximity and service to Northeast USA development entities.

 

BioVectra’s $30 million investment has equipped the 50,000 square-foot facility with 40,000 liters of fermentation capacity, downstream processing equipment and new pre-clinical fermentation and potent chemistry suites. “The investment strengthens our unique position in the very competitive global marketplace, enabling us to offer new and existing clients range of scale throughout the entire lifecycle of a product,” Oliver Technow, BioVectra’s President said.

 

The new facility is an investment in BioVectra’s core development and manufacturing competencies: microbial fermentation and complex chemistries. As an industry leader in microbial fermentation of both small and large molecules, the company provides scalable cGMP operations from 30 L to 17,000 L. BioVectra has the capability to handle the development and cGMP scale-up of high-potency active pharmaceutical ingredients, handling potent substances such as antibody-drug conjugate warheads, with occupational exposure limit levels of < 20 ng/m3 (Safebridge Band 3 and 4).

 

The new facility increases BioVectra’s ability to partner with global pharmaceutical companies by offering dual-site risk mitigation. “This expansion helps BioVectra keep up with the growing demand for our products, while also meeting an underserved need for large-scale microbial fermentation in North America,” Heather Delage, Vice President of Business Development said. “In addition to the facility’s large-scale fermentation capability, the site also offers a complementary footprint for synthetic process development and laboratory-based activities.”

 

Roxtec Seals Selected for Japan’s Tightest Containment Lab

Roxtec transits are easy to adapt for efficient sealing around cables and pipes of different sizes.

 

The testing facilities for bio-safety containment technology at the Takenaka Research & Development Institute in Inzai-City, Chiba, Japan, are air-tight and gas-tight thanks to Roxtec seals. The seals prevent leakage from containment rooms.

 

“Roxtec seals are indispensable for air-tightness – and air-tightness is a must if you work with infectious viruses such as ebola,” says Hayato Yamamoto, mechanical and electrical engineer of the engineering department of Takenaka Corporation.

 

The transits also enable design changes and additional cables, pipes and equipment.

Takenaka has built the facilities to show companies within regenerative medicine, bio-medicine and infectious disease prevention how to achieve the ultimate safety level. According to public reports, the panel structure has a higher level of tightness than in similar facilities in Japan.

 

“Roxtec seals are the powerful solution to ensure air-tightness,” says Hayato Yamamoto.

 

Takenaka is researching and developing buildings with advanced control of room pressure and airflow.

 

The Swedish group Roxtec says that by using its penetration seals, Takenaka is able to experiment in various air-tightness levels. Roxtec transits are easy to adapt for efficient sealing around cables, pipes and pitot tubes of different sizes in panel walls, panel ceilings and decontamination shower booths. The transits also enable design changes and additional cables, pipes and equipment.

 

DSM Sinochem to Increase Manufacturing Capacity at Dutch Plant

DSM Sinochem Pharmaceuticals (DSP) is planning to expand its manufacturing facility in Delft, the Netherlands.

 

The company is investing to meet growing demand for sustainably produced 7-ADCA, the key intermediate for cephalosporin active pharmaceutical ingredients.

 

DSP is the global specialist in sustainable antibiotics, next-generation statins and anti-fungals. DSP develops, produces and sells intermediates, active pharmaceutical ingredients and drug products.

 

A new fermenter will be added to the DSP site in Delft, the Netherlands, which will make use of leading-edge technology that is energy efficient and environmentally friendly. The extension to the plant should be fully operational in the last quarter of 2017.

 

The Delft site produces 7-ADCA, the key intermediate for making the company’s sustainable cephalosporin APIs including cephalexin, cefadroxil and cefradine. DSP is the only remaining producer of this intermediate in the Western hemisphere.

 

In the early 2000s, the company introduced a new breakthrough process for the sustainable production of high-quality 7-ADCA. So far this process is the only one of its kind for manufacturing 7-ADCA worldwide.

 

Irresponsible manufacturing has been recognized as one of the key causes of Antimicrobial Resistance (AMR) due to the uncontrolled release of antibiotics into the environment.

 

In particular, waterways downstream of production facilities may contain significant concentrations of antimicrobial activity and risk becoming breeding grounds for resistance.

 

DSP's dedicated wastewater treatment plants operate all year round, in combination with the testing of effluents for antimicrobial activity.

 

Frans Vlaar, Business Unit Director Europe America, said: “Our sustainable and environmentally friendly manufacturing process not only results in a higher 7-ADCA product quality and significant reduction of the product carbon footprint, but also prevents unnecessary active antimicrobial discharge.”

 

 

McIlvaine Company

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