PHARMACEUTICAL & BIOTECHNOLOGY
INDUSTRY UPDATE
September 2015
McIlvaine Company
TABLE OF
CONTENTS
Malvern Opened Laboratory in San Diego
Seventh Sense BioSystems Expands and Relocates
Headquarters
SGS Fairfield Facility Upgraded to Biosafety Level 2
IDT Biologika Launches U.S. Vaccine Manufacturing
Facility
AstraZeneca Buying Amgen's Boulder Lake Center Facility
Sterigenics Invests in U.S. Irradiation Facility
Biomedical Research Facility, Grand Rapids, MI,
Michigan State University (MSU)
Amgen’s Manufacturing Facility Expansion
ShangPharma Pumps $60m into Qidong Biologics Plant
Construction Begins at Genovate Biotechnology
Merck Serono Expand R&D Facility in Germany
Nexvet Secures Biomanufacturing Facility for Veterinary
Biologics
Swedish Engineering Firm to Design Russian Plasma Plant
Novartis Improves Austrian Facility
Novo Nordisk Building Production Plant in Iran
FAREVA Adds Fourth Site to API Network
GSK Starts Work on Plant in India
The laboratory will allow customers and Malvern applications
specialists to experience and use the company's range of specialist biophysical
characterization systems in a working biopharmaceutical environment.
The applications lab was developed in partnership with Sevion
Therapeutics, a San Diego-based biopharmaceutical company that discovers,
develops and acquires next-generation biologics.
Sevion Therapeutics will host the laboratory for which Malvern
will provide analytical instrumentation, training and continuing support. The
lab came on stream in May 2015.
Malvern global business manager Paul Davies said: "As
evidenced by the work of our Bioscience Development Initiative team, Malvern is
absolutely committed to providing cutting edge analytical instrumentation that
meets the needs of the biopharmaceutical industry.
"We work very closely with all parts of the pharmaceutical
industry, but the highly dynamic nature of biopharmaceutical development and the
rapid pace of change make it imperative that we have a fully functioning
applications laboratory in an environment where there is access to real-world
protein formulations and where our instruments sit within the workflow of a
commercial enterprise.
Under the agreement, several different Malvern analyzers will
be installed in the applications laboratory.
Initially this will include two microcalorimeters. These will
be the MicroCal PEAQ-ITC and a MicroCal VP-Capillary DSC; a Viscotek TDAmax
multi-detector size exclusion chromatography system; and a Zetasizer Nano ZSP
for the measurement of size, electrophoretic mobility of proteins, zeta
potential of nanoparticles and surfaces, and optionally the microrheology of
protein and polymer solutions.
Further protein characterization technologies from Malvern's
portfolio will be installed at future dates.
Sevion Therapeutics chief technology officer Dr. Jim Graziano
said: "This venture provides a great opportunity for Sevion Therapeutics to
access the latest biophysical measurement techniques and to help shape future
developments.
"Malvern will provide extensive training and continuing
support to our teams, and we will benefit both from having extended access to
high value instrumentation and from Malvern's technology and applications
expertise.
"We're especially excited to be adding differential scanning
calorimetry to our armory and to being among the first to use the new MicroCal
PEAQ-ITC system."
MicroCal PEAQ-ITC is the new-generation isothermal titration
calorimeter (ITC) from Malvern.
ITC has become an essential technique in drug discovery and
development and the new system is designed to deliver the enhanced functionality
and robust performance required.
Its guided workflows with embedded help videos and advanced
data analysis software make the system ideal for generating high quality data
within a multi-user environment.
This new biopharmaceutical applications lab in San Diego adds
to the list of Malvern applications laboratories in all major territories
worldwide, underpinning Malvern's commitment to supporting customers in all
industries and geographies.
Medford, Mass.-based Seventh Sense BioSystems Inc., which
makes blood collection and diagnostic platforms, is expanding its manufacturing
operations and relocating its home office.
“This new facility provides Seventh Sense with a unique
opportunity to house all of its functions under one roof to support a successful
product launch in 2016,” said Howard Weisman, president and CEO of Seventh
Sense. “Demand for our proprietary painless blood collection device continues to
grow and this move to our new manufacturing and office space will support our
continued growth and expansion.”
Seventh Sense BioSystems’ new device is the TAP, a proprietary
platform that draws capillary blood in a painless, one-step process without
having to access a vein. It can be used across and integrated with a broad
spectrum of diagnostic applications, the company reports. The TAP system
penetrates the uppermost layers of skin through the use of micro-needles,
collects capillary blood using a novel microfluidic extraction process, and
stabilizes the blood with anticoagulant if required. The device has a visual
indicator to confirm that collection is complete. The TAP platform is designed
for fully automated, high throughput manufacturing.
SGS Life Science Services facility in Fairfield, NJ has been
upgraded to Biosafety Level 2 (BSL-2) compliant, according to the Centers for
Disease Control and Prevention (CDC) guidelines. This comes after significant
investment in facilities and staff training to handle virulent organisms for
microbiological testing, chemical and raw material testing, and stability
testing of pharmaceutical materials.
With the enhanced containment capabilities, the facility is
now able to support the development programs of biotech and pharmaceutical
companies involved in vaccines against pathogens such as Poliovirus, Rotavirus,
Influenza A, and Hepatitis A, B and C, also drugs against bacteria which are
increasingly becoming antibiotic resistant, such as Methicillin-Resistant
Staphylococcus aureus (MRSA), NDM-1 Escherichia coli and Clostridium difficile.
The company can now work with a range of products at the
Fairfield lab including both animal and human-derived samples such as blood
(including serum, antibodies, and phagocytes) and tissue.
“By including the BSL-2 guidelines into our biosafety plan at
Fairfield, we now can offer both chemistry and microbiology related services to
clients,” said Mark Rogers, vice president Life Sciences, SGS North America.
“The ability to handle pathogens across both disciplines under one facility is
more convenient for our customers and allows us to offer a greater range of
testing capabilities to both existing and new clients.”
IDT Biologika has dedicated its first U.S. vaccine
manufacturing facility in Rockville, MD. The new facility provides a bridge
between preclinical development and Phase II clinical trials with capabilities
including, process development, cell banking, cGMP manufacturing, purification
and formulation, and fill and finish.
The facility is BSL-2
compliant and meets both U.S. FDA and European Medicines Agency (EMA) standards.
IDT shares the 75,000-sq.-ft. building with Aeras, a nonprofit, global biotech
organization developing new tuberculosis vaccines, and is partnering with Aeras
on process development and manufacturing of tuberculosis vaccine candidates.
“The Rockville facility marks a milestone for IDT Biologika as
we expand our worldwide operations into the United States and continue our
commitment to meet the vaccine development and production needs in key markets,”
said IDT Biologika president Dr. Ralf Pfirmann. “With the new facility, we
provide U.S. companies with a highly capable and experienced CMO-partner for
phase I and phase II clinical vaccine projects right from the heart of the
BioMaryland corridor.”
European biotech firm AstraZeneca said it's buying Amgen
Inc.'s LakeCentre production facility in Boulder, Colorado, and will add 400
"highly skilled jobs" to the area.
Last year, Amgen announced it will close its Colorado
operations by the end of this year. The LakeCentre facility was responsible for
the creation of Amgen drugs Nplate and Prolia, and 10 years ago Amgen invested
nearly $250 million establishing prototype production of those drugs.
AstraZeneca said it's going to start staffing the LakeCentre
facility immediately to refurbish and make infrastructure improvements.
Financial details of the transaction weren't disclosed.
"Once complete, the site is expected to be operational and
licensed for commercial production by late 2017, providing for additional
capacity within the company’s biologics operations," AstraZeneca said.
"This site will play an important role in our future
commercial production and give AstraZeneca and MedImmune, our global biologics
research and development arm, the flexibility and capacity to meet the needs of
our rapidly growing biologics portfolio," said Pam Cheng, executive
vice-president, operations and information technology at AstraZeneca, in a
statement.
Sterigenics, the leading global provider of contract
sterilization, gamma technologies and medical isotopes, has announced a US$10m
expansion at its facility in Gurnee, Illinois, US to add a new gamma cell. The
irradiator will be ready for customer product validation in October of this
year, with production to follow immediately.
‘Aligning our capital investments to support our customers’
growth strategies has always been a top priority for our company,’ said Michael
Mulhern, CEO of Sterigenics. ‘Customers can expect Sterigenics to continue to
add valuable global sterilization capacity going forward.’
‘Growing customer
demand is driving this expansion,’ said Philip Macnabb, President of Sterigenics.
‘With this addition, we are adding gamma processing capacity of up to 5 million
cubic feet per year in the Midwestern United States.’ The cell is modelled after
Sterigenics’ other tote systems with dimensions of 24 x 48 x 40 inches. The
product overlap system is extremely efficient and provides the capability to
process numerous dose ranges and a wide variety of densities.
Regis Technologies recently opened a new potent compound suite
(PCS) for custom manufacturing of highly potent active pharmaceutical
ingredients (HPAPIs).
The company invested in this project to extend their custom
cGMP offerings to the oncology market.
Regis operates a 36,000 square foot, cGMP facility in Morton
Grove, IL. The PCS addition provides for small molecule cGMP manufacturing of
potent compounds up to about one kilogram per batch. PCS targets small molecule
oncologicals and linker payload projects for antibody drug conjugates.
The CMO says it spent two years designing and constructing the
suite and preparing its team for the new potent compound capabilities. So far,
11 employees have completed the required hands-on training. To ensure retention
and safe practices, Regis will require the PCS team to pass a safety review
prior to each campaign. The PCS is now qualified and ready to host projects.
In June 2015, ground was broken for the construction of a new
biomedical research facility at the Michigan State University (MSU) College of
Human Medicine.
The new facility will be located at the corner of Michigan
Street and Monroe Avenue in Grand Rapids Innovation Park.
The Michigan State University Board of Trustees approved the
biomedical research facility construction in February 2015. The project will
create 728 jobs and will be instrumental in generating $95.6m in economic
benefits to the area.
The biomedical research facility will be a six-story building
with a total floor space of 162,800ft² that will be developed on 4.1 acres of
seven acres of land. It will replace the existing Grand Rapids Press building.
It will include research programme spaces and five core labs,
which will consist of bioinformatics, flow cytometer, long-term storage, and
analytical and advanced microscopy.
The facility will have space to accommodate 260 members,
including 34 principal investigators belonging to the MSU College of Human
Medicine's scientific research teams. Up to 44 research teams can be
accommodated at full-capacity.
The facility will be used to perform core scientific research
on areas, including Parkinson's disease, Alzheimer's disease, pediatric
neurology, autism, inflammation, transplantation, cancer, genetics, women's
health and reproductive medicine. It will also carry out core research on skin
cancer to help people live longer and better.
The new facility will benefit scientists at the College of
Human Medicine and other partnering institutions of the MSU in collaborative
medical research.
Biocon has begun commercial manufacturing at its Bangalore
devices facility to support the launch of its insulin pen product, Basalog One.
Indian Government officials were among the attendees at the
inauguration of the device facility, as Biocon officially launched its
once-a-day insulin glargine prefilled pen product Basalog One.
Manufacture of the drug-device has already begun at the
100,000 sq. ft. site, a Biocon spokesperson said, and the product will be
available in India from next week.
“Biocon’s Basalog One, a long acting basal insulin glargine
presented as an innovative, pre-filled pen, is the first product to roll out of
this facility”. The product will be
“competitively priced when compared to comparable products available in the
Indian market” when it becomes available next week.
Biocon introduced a reusable insulin pen to India in 2011, but
this combo becomes the first such product for the Indian market to be made
entirely within India.
The device being made at the site uses a 3 ml cartridge and
was designed in collaboration with Becton Dickinson (BD), while the insulin
glargine - the drug substance for Basalog One – is also manufactured by Biocon
in Bangalore.
The product is being priced at 749 Rupees ($11.3) and
according to Biocon is “competitively priced when compared to comparable
products available in the Indian market.”
The global insulin delivery devices market is set to reach
$14.1bn in the next five years according to Biocon. Basalog One is launching in
India, bit it is already eyeing markets further afield.
“As we expand our reach in global markets to provide access to
affordable diabetes therapy options, Basalog One will form a significant part of
our offering to people with diabetes in different parts of the world.”
Amgen is a biopharmaceutical company headquartered in
California, US. It opened its newly expanded manufacturing facility in Dun
Laoghaire, Ireland in August 2015.
The $300m expansion added new production facilities to the
existing plant, enhanced its production capabilities and also made it a key
location for Amgen's global operations.
The development was part of the company's long-term strategy
to produce all of its medicines in the Dun Laoghaire site, to ensure continuous
supply of Amgen's medicines for seriously ill patients worldwide.
Construction of the project, which was supported by the Irish
government through IDA Ireland, began in April 2012, and created more than 500
construction jobs. The investment has created a positive impact on the Irish
economy and also strengthened Ireland's reputation as a location of excellence
for biotechnology investments.
The aseptic plant is located at Pottery Road in Dun Laoghaire,
Dublin. Ireland, being the biggest biopharmaceutical development and
manufacturing (D&M) location in the world, was strategically chosen for the
expansion.
The expansion included construction of an 11,500m² (123,740
sq. ft.) production facility known as Production Module 3 (PM3) and a new cold
chain warehouse spread over an area of 5,800m², (62,408 sq. ft.) and renovation
of existing on-site facilities.
A new syringe filling facility was added to enhance existing
capabilities of the plant.
Part of the expansion plan was significant research and
development investment involving a major technology process enhancement aimed at
transforming the plant into one of the world's leading biotechnology
manufacturing sites.
The aseptic operations facility in Dun Laoghaire was
originally owned by Pfizer until it was purchased by Amgen in March 2011. The
37,000m² (398,120 sq. ft.) facility specializes in secondary manufacturing
activities such as formulation, liquid vial filling, lyophilisation and
packaging. It also features laboratories and cold chain warehouses.
Under the purchase agreement, Amgen manufactures Pfizer's
products at the facility for a certain interim period, while Pfizer leases a
portion for some time. By owning the facility, Amgen saved 200 existing jobs and
created 100 additional jobs.
Amgen is a leading biotechnology company engaged in the
discovery, development and manufacture of innovative human therapeutics. It was
one of the first companies to bring safe, effective medicines from the lab to
the manufacturing plant to patients.
The company specializes in key therapeutics areas, including
cancer, kidney disease, rheumatoid arthritis, bone disease and other serious
illnesses.
Key functions of Amgen's manufacturing include process
development, clinical and bulk protein manufacturing, formulation,
fill-and-finish, distribution, as well as quality and regulatory compliance.
Principal therapeutics manufactured by the company include Aranesp (darbepoetin
alfa), Enbrel (etanercept), Epogen (epoetin alfa) and Neulasta (pegfilgrastim).
China Gateway Biologics, the contract manufacturing wing of
Shanghai-based pharma firm ShangPharma, will operate the facility located in the
Qidong Biopharma Industrial Zone.
“The [$60m] investment offers China Gateway Biologics the
opportunity to grow to the next level as a full biopharmaceutical service
provider from preclinical development to commercial scale,” said ShamgPharma’s
CEO Michael Hui.
“We strongly believe the state-of-the-art single use facility
conforming to Western standards will be able to support our international client
base.”
The plant will be equipped with a 500L single-use mammalian
cell culture train for clinical phase supply and two 2000L trains for commercial
manufacturing, with fill & finish capabilities also available on site.
The facility is the first built in the dedicated Qidong
Biopharma Industrial Zone and the investment was described by Qidong's Party
Secretary Xu Feng as “a big milestone to establish Qidong as a biotech hub at
the door steps of Shanghai.”
The site will also have preclinical research capabilities
which will be operated by ChemPartner – ShangPharma’s contract research
organization (CRO) business.
The news comes weeks after Beijing-based biopharma firm
BeiGene announced it was building a 9,000m2 (96,840 sq. ft.) cGMP commercial
biomanufacturing facility in the Suzhou Industrial Park (SIP) in Suzhou, China –
about an hour West of Shanghai.
“This will be a truly cutting-edge, state of the art facility
utilizing the leading technologies in biomanufacturing that will also meet the
utmost regulatory standards,” the firm’s Head of Regulatory Affairs Wendy Yan
said in August.
“Upon completion we will seek the necessary approvals to
ensure our new site is fully compliant with regulatory procedures in all key
global markets, including the United States, Europe and China.”
On September 22, construction of phase I of Genovate
Biotechnology's Insulin Ecological Industrial Park began in Changzhou National
Hi-tech District. Changzhou mayor Fei Gaoyun said the city and district
governments and the relevant oversight authorities will do their best to provide
support services, with the aim of doing what is needed to see construction
completed and the facility put into production as early as possible.
Genovate Biotechnology (Changzhou) relocated to Changzhou Life
and Heath Industrial Park in 2014. The plan to relocate was drawn up and
initiated by a team led by Dr. Shen Chun, an expert and consultant associated
with China's nationwide Thousand Talents Plan, and co-invested by Changzhou Life
and Heath Construction Development Co., Ltd. and BVCF, a life sciences-focused
PE firm with 20 years of experience in investing in Silicon Valley's bioindustry
and the first overseas venture fund focusing on growth opportunities in the
Chinese side of the sector. The company has exclusive ownership of the world's
first insulin ecological commercialization and production technology. Genovate's
target is to become China's first and the world's fourth largest insulin
manufacturer, breaking the long-term monopoly held by three multinational giants
in the Chinese and international insulin markets.
With a total investment of US$1 billion, Genovate's biologics
project follows a plan based on a strategy that calls for a three-phased
investment process meant to assure steady growth following the planning and
design phase. Phase one of the facility, a 720,000 square-foot structure with an
investment of 350 million yuan (approx. US$55 million), will contain a one ton
fermentation tank production line, scheduled to be completed in 2018. Once
construction is completed and the facility is put into full production, annual
production is expected to reach 10 tons of insulin series products and APIs plus
1 billion bottles of preparations.
Changzhou National Hi-tech District is developing into an
important cluster for the local pharmaceutical sector. With excellent
transportation, comprehensive support from the local authorities and a
first-class investment environment, the district has the beginnings in place for
a new life sciences industrial park, attracting a number of renowned Chinese and
foreign pharmaceutical makers
Merck's biopharmaceutical unit Merck Serono is investing €65m
as part of the expansion of its research and development (R&D) facility in
Darmstadt, Germany.
The amount will be used in construction of a new laboratory
building that will span more than 16,000m² (172,160 sq. ft.) and around 200
current employees who will focus on accelerating innovation in R&D.
The new facility will bring together different functions
within the company's R&D Discovery Technologies, including molecular
pharmacology; medicinal chemistry, computational chemistry; molecular
interactions and biophysics; protein engineering and antibody technologies; as
well as protein and cell sciences.
The research building will be located within the new 'Pharma
Square' on the Merck campus in Darmstadt, and is scheduled to be completed in
the third quarter of 2017.
"When complete in 2017, we will offer our employees in
research an open and modern environment that fosters collaboration and
innovation across disciplines."
Merck executive board member Kai Beckmann said: "When complete
in 2017, we will offer our employees in research an open and modern environment
that fosters collaboration and innovation across disciplines.
"With this building, we are sending out another signal that
the Darmstadt site will continue to serve as a core R&D Hub for Merck.
"In addition, the new laboratory building is an important
element in the expansion of our global headquarters."
In order to advance its biopharmaceutical pipeline, Merck is
uniting a significant part of its R&D activities into a single area, creating
suitable conditions.
Merck executive board member and Healthcare CEO Belén Garijo
said: "Over the next few years, we are poised to deliver the innovation
discovered in our own laboratories to patients in need around the world.
"By continuing to invest in R&D with the expansion of our
scientific infrastructure in Darmstadt, we are creating new opportunities for
future discoveries that will bring value to patients and to Merck."
Earlier this month, Swiss start-up company Relief Therapeutics
has entered an in-licensing agreement with Merck Serono to secure exclusive
rights to develop and commercialize atexakin alfa, a human recombinant version
of interleukin-6.
In preclinical trials, atexakin alfa has been shown to induce
the re-growth of nerves and re-establish normal nerve conduction and sensory
perception in various relevant animal models of neuropathies.
Initially discovered at the Weizmann institute (IL), atexakin
alfa was first tested as a potential treatment for thrombocytopenia in
chemotherapy-treated cancer patients, allowing the delineation of its safety and
pharmacodynamic profiles.
Nexvet Biopharma, a veterinary biologics developer, secured a
dedicated biologics manufacturing facility in Tullamore, Ireland, the company
announced on Sept. 16, 2015. The transaction is supported by the Irish
Government's Department of Jobs, Enterprise & Innovation through IDA Ireland,
their foreign investment agency.
BioNua Limited, a wholly-owned subsidiary of Nexvet, will run
business operations at the 20,000 ft2 facility, which was previously devoted to
producing human biopharmaceuticals. The facility has historically operated under
an Investigational Medicinal Products License and a cGMP Manufacturing License
from Ireland's Health Products Regulatory Authority and is equipped with cGMP
grade clean rooms, water for injection, purified water, and clean steam
generation systems. In addition, the facility is equipped with analytical and
development laboratories. BioNua Limited will pay €1.75 million (US$1.98
million) to secure the manufacturing assets within the facility and has entered
into a 10-year lease on the facility, with an option to purchase the building.
"The opportunity to assume full control of our manufacturing
is compelling, as existing manufacturers may face regulatory uncertainties
regarding the manufacture of human and veterinary products in the same facility.
Securing this facility at a fraction of its replacement cost reduces this
uncertainty and will significantly lower our development expenses and
ultimately, cost of goods," said Mark Heffernan, CEO of Nexvet, in a press
release.
BioNua will invest in state-of-the-art disposable
biopharmaceutical technologies, which have a number of advantages over
traditional bioprocessing infrastructure, including improved adaptability to
product demand, reduced risk of contamination, and a reduction in required
capital expenditure.
MasterPlasma is building a 5bn RUB ($76m) facility in
Vladimir, Russia for the manufacture of drug products extracted from human
plasma and has signed a $1m agreement with Swedish pharma engineering firm
KeyPlants for the design of the plant.
The facility is set to be operational by the end of 2017 and
will process up to 600,000 liters of plasma annually.
Masterplasma licensed protein extraction and purification
technology from Canada-based ProMetic Life Sciences, but as the process
technology for production of some of the coagulating factors is still under
development, KeyPlants has to build in a certain flexibility in the design, said
Tanja Sjödin, Regional Manager of Russia, CIS & Baltics.
“What makes the task even more complicated is the fact that
MasterPlasma is in parallel constructing the building which will house the
future facility, and this brings some limitations in the design efforts,” she
said.
“According to ProMetic process the separation of flows -
personnel, material, product, waste, ventilation - must be kept up not only
between different products derived from plasma, but even between different
production steps for each product,” she continued, adding: “What KeyPlants
experts actually achieved already in the Conceptual Design study was the
development of a principal new facility design – a know-how optimized for the
Plasma Protein Purification technology.”
While ProMetic licensed the technology to MasterPlasma, the
firm kept open the possibility to sell the products made at the Vladimir
facility outside Russia, and thus the plant is being designed only for the use
of FDA and EMA certified plasma products, such as Plasminogen – designed to
provide replacement therapy for patients who suffer from a congenital lack of
the normal plasminogen protein.
“Overall, this project is an perfect example of international
business collaboration aimed to bring health to people in the whole world, and
our company is very proud to be a part in it,” Sjödin said.
Russia Pharma 2020
MasterPlasma operates as part of the Generium science and
Technology Park, and the Vladimir blood plasma facility developed is being
developed within the framework of Pharma 2020, the state program of import
substitution aimed at driving Russia’s own drug industry.
“KeyPlants has been on the Russian market for several years
performing design studies and GMP reviews for both state owned and private
pharmaceutical and biotech companies,” saod Sjödin.
“But by this contract we have achieved a principal new level:
this project is supposed to become the flagship of the pharmaceutical industry
in Russia.”
The €150m ($172m) investment has added extra capacity to
Novartis’s biosimilar and proprietary biologics network.
Novartis has invested over €2.2bn in its Austria over the past
20 years, and this latest investment adds a fill/finish facility to support its
biomanufacturing operations.
“BioInject will be used for fill, finish and packaging of both
Sandoz’ biosimilars as well as Novartis’s novel biologics,” said a spokesman for
the Novartis subsidiary Sandoz.
“It will also add new in-house capabilities for Sandoz and
Novartis in terms of device manufacturing,” he added.
At full capacity the plant will be able to fill around 18,000
syringes per hour and the specific products filled were not disclosed, we were
told the site will be supplied with Sandoz biosimilar APIs and the finished
products will be dispatched globally.
“We have our primary API manufacturing in Kundl, Schaftenau -
both Austria - and in Menges, Slovenia.”
Novartis employs 4,600 staff in Austria, and this new facility
will create around 100 new skilled jobs.
Earlier this month, Sandoz made history becoming the first
company to launch a biosimilar in the US. Zarxio is a version of Amgen’s
Neupogen (filgastrim) now available in the US at a wholesale discount of around
15%.
While the firm could not share further details about its
manufacturing footprint, we were told that Sandoz leverages the “very strong
in-house capabilities in biologics manufacturing” of its parents company.
Novartis recently invested $500m in a cell-culture based plant in Singapore.
Last year, Novartis head of global tech, Juan Andres, spoke to
delegates at a financial conference in London and explained the firm’s strategy
of keeping the majority of its complex, biomanufacturing in-house.
“[Biologics] are going to be more problematic to outsource and
will require more flexibility,” he said, adding the firm would only outsource
the “easy side” of manufacturing, such as small molecules, generics and OTCs.
Novo Nordisk will build a device plant in Iran, its first
production facility in the Middle-East region.
Novo Nordisk will build a manufacturing plant for its FlexPen
prefilled insulin device in Iran to cater for the local market.
The Danish drugmaker has committed around €70m ($78m) to build
a manufacturing plant in Iran, after signing a Memorandum of Understanding with
the regulatory body the Food and Drug Administration of the Islamic Republic of
Iran.
The finished facility is the first in the Middle-East region
and will manufacture Novo Nordisk’s Flexpen - a prefilled disposable device for
the delivery of Novo Nordisk’s long-acting insulin products – following the same
procedures as at the firm’s other global sites, spokesperson Katrine Sperling
said.
Furthermore, the decision to invest in Iran was taken due to
the growing demand for insulin products in the country, she added.
“Iran is a large populated country, with millions of people
with diabetes that gives Novo Nordisk the responsibility to be present in a
sustainable way for the long term.
“Based on this, and the large potential of the local business
coupled with increasing patient needs, we decided that it is worthwhile to make
this investment in the country, rather than to continue to import our products.”
The GMP compliant site is set to take five years to complete
and will create 160 jobs.
While the investment in Iran is not linked to a greater
expansion in the region from a local production point of view, Sperling said the
firm “will continue to increase investment into our Middle-East markets in a
variety of ways to ensure we meet increasing patient demand in a sustainable
way.
“This will be done through initiatives such as healthcare
professional and patient education projects, R&D investments and public-private
partnerships for diabetes care capacity building,” she continued, but added
there have historically been issues in the region holding the firm back.
“Our most notable challenge in the middle east, has been, and
continues to be rapidly changing security situation across the region, which in
Iran’s case has not been an issue.”
The expansion is the latest investment in Novo Nordisk’s
manufacturing network.
Last month, the firm pledged $2bn to build facilities in North
Carolina and Denmark in order to support its diabetes pipeline. And in April,
the company opened a production plant in Russia; its first and the first insulin
facility in the country.
While Russia has a policy in place to drive local pharma
manufacturing, the same is not the case in Iran, Rud von Sperling confirmed.
“There are no protectionist rules in Iran comparable to
Russia, hence the decision to invest has not been based on this.”
Ross Vice President of Corporate Operations Joseph Martorana
announced that the company’s operations in Wuxi, China has added 30,000 square
feet of manufacturing space and increased manpower to more than 165 full-time
employees. Even with the increased manufacturing capability, Ross Wuxi, headed
by General Manager George Lu, is poised for more rapid growth. Plans to relocate
to a bigger facility are underway with the construction of a new 200,000-sq.ft
manufacturing plant expected to begin in 2016.
Established in 1999 as wholly-owned subsidiary of Charles Ross
& Son Company, Ross Wuxi builds planetary mixers, multi-shaft mixers, high-speed
dispersers, pressure vessels, reactors and custom agitators.
Eight Ross production
facilities are located around the U.S., China and India. The company has
manufactured industrial mixing, blending, drying and dispersion equipment since
1842.
FAREVA is taking over the former MSD site of La Vallée in
Saint-Germain-Laprade in France, adding a fourth site to its API network.
La Vallée has been operating for 30 years, manufacturing
complex APIs with a team of 130 employees. It has installations in production,
quality control and environmental systems, with a total reactor capacity of
128,000 liters in large and small scale workshops, nearly doubling FAREVA’s API
capacity from its existing facilities in Feucht, Germany, Val de Reuil, France
and Romainville, France.
FAREVA plans to further capabilities at the site by investing
approximately €25 million into an OEB 4 high-containment facility. Two separated
compartments with 4,000 liter reactors and high-containment dryers will be
operational mid-2017. Also, a hastelloy flow train for cryogenic chemistry at 2
to 10 cubic meter scale is also under development.
GSK plant in India will make 8 billion tablets a year when
operational in 2017.
GSK has started work on an anti-inflammatory and
gastrointestinal drug production plant in Vemgal, India which will create 300
manufacturing jobs.
The manufacturing facility will be located at a 50 acre site
in the Vemagal industrial area, Kolar district in Karnataka State in southern
India.
Anna Carruth, a spokeswoman for the UK-headquartered
pharmaceutical confirmed that construction has begun, stating “today was the
laying of the first stone in the build.”
She said that: “The factory will make more than 8 billion
tablets and 1 billion capsules a year in the areas of gastroenterology and
anti-inflammatory medicines for the Indian market” adding that the site will
employ “in the region of 300, once fully operational.”
Construction will cost around £100m ($153m) according to
Carruth, who said: “The facility is part of GSK’s continued commitment to India,
ensuring increased access to GSK medicines for people in the country.” The site
is expected to be operational in 2017.
GSK was granted rights to use the 50 acre lot by the Karnataka
regional government last year. In 2013, CEO GSK Andrew Witty said the firm would
increase its presence in India.
The UK drug maker has not acquired the land. Instead it has
been granted a 99-year lease by the regional Government, which opted to stop
selling industrial plots to manufacturers last year.
Prior to that decision companies could either buy land
outright or lease it for a maximum of 30 years.
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