OTHER ELECTRONICS & NANOTECHNOLOGY

INDUSTRY UPDATE

 March 2021

McIlvaine Company

Table of Contents

Laser Components Detector Group Opens High-Tech ISO Class 7 Cleanrooms

New Plant to Manufacture Graphene Electronics

STMicroelectronics Establishes World’s First “Lab-in-Fab”

InfraTec Expands Primary Facility

Jenoptik Expands Production Capacity

 

Laser Components Detector Group Opens High-Tech ISO Class 7 Cleanrooms

US-based company has opened the over 12,000 sq. ft. facility with cleanrooms occupying almost half of the space and airlocks in the entrance area and in the passageways for material transfer.

 

After almost a year of construction, Laser Components Detector Group has moved into its new, significantly larger building in Arizona, US.

 

Optoelectronic components for key technologies such as medical technology and autonomous driving will be manufactured in the new building, which measures approximately 29,000 sq. ft.

 

In single-shift operation, the production facility comfortably accommodates 80 employees; approximately 200 in a three-shift rotation.

 

The floor, workstations, and cleanroom clothing are protected against electrostatic discharge in accordance with IEC 61340-5-1 and ANSI/ESD S20.2

 

At over 12,000 sq. ft., ISO Class 10,000 (Class 7) cleanrooms occupy almost half of the facility. Airlocks in the entrance area and in the passageways for material transfer ensure strict particle control. In addition, the floor, workstations, and cleanroom clothing are protected against electrostatic discharge in accordance with IEC 61340-5-1 and ANSI/ESD S20.20.

 

During the planning stages of the building, great importance was assigned to elements that have been tested and proven at the headquarters in Germany: spacious social rooms such as a cafeteria with open areas and ultra-modern offices that support working in small teams. The design of the facade is also unmistakable for Laser Components.

 

The work performed includes all steps in the development and manufacture of semiconductor detectors. The company specializes in a wide variety of technologies: In addition to silicon and InGaAs avalanche photodiodes for the detection of the smallest amounts of light, their product range also includes pyroelectric detectors for flame detection and PbS/PbSe-, InAs, and InGaAs photodiodes, which are mainly used for gas measurement.

 

"For us, the new production center is also a clear commitment to the Phoenix metropolitan region," said CEO Patrick Paul. "In recent years, Chandler, in particular, has developed into a center for future technologies such as autonomous driving. We look forward to continuing to operate in such an exciting and dynamic environment."

 

"With this building, we are able to meet the rapidly increasing demand for our technologies and create a basis for growth in the coming years," says Raj Chakraborty, who recently took over management of the site from co-founder Dragan Grubisic. Grubisic will continue to be available to the company for special developments.

 

 

New Plant To Manufacture Graphene Electronics

The European Commission (EC) has announced a €20 million investment in the next generation of electronics and semiconductors. The 2D Experimental Pilot Line (2D-EPL) was announced officially on February 4, 2021, as the first graphene foundry to integrate graphene and layered materials into semiconductor platforms. The new project aims to keep Europe at the forefront of this technological revolution.

 

Born within the innovative ecosystem pioneered by EU-funded project, the Graphene Flagship, the 2D-EPL will cover the entire value chain, from tool producers and chemical and material providers to manufacturing lines. This collaborative project will integrate several Graphene Flagship members to pioneer the fabrication of new prototype electronics, photonic devices and sensors integrating graphene and layered materials.

 

The 2D-EPL will offer comprehensive prototyping services to companies, research centers and academics, so they can develop and test their innovative technologies based on 2D materials.

 

“By developing a European pilot line for the processing of graphene and layered materials, we aim to bring these innovative materials from the academic laboratories to the semiconductor production lines, making them compatible with the standards in the industry,” explained Cedric Huyghebaert, technical leader for the 2D-EPL project, and program manager for exploratory material and module integration at imec, Belgium.

 

“Moreover, we want to offer early access to experimental pilot line production to the innovative graphene community in Europe. The pilot line will allow them to scale up the production of their innovative devices based on graphene and layered materials.”

 

Combining graphene and 2D materials with silicon could enhance the potential of electronic technologies, traditionally based on silicon. Nevertheless, integrating both materials at a large scale has been challenging, and up to now advances have progressed at a slow pace, due mostly to a lack of infrastructure. The 2D-EPL will address this challenge, allowing manufacturers to control the interfaces between silicon semiconductors and 2D materials on a large scale.

 

The 2D-EPL will develop the tools, chemistry and materials required for the integration of graphene and layered materials on established semiconductor platforms, which use silicon technologies. The ecosystem and procedures will be validated in state-of-the-art cleanroom environments all around Europe, such as AMO and iHP, Germany; VTT, Finland; and imec, Belgium.

 

In a later phase, the project will also develop modules to manufacture the basic building blocks for graphene and layered material-based technologies in the fields of optoelectronics, photonics and electronics. These modules will be publicly available for European users through multi-purpose wafers. This strategy will guarantee that these novel technologies are widely available and accessible at a reasonable cost.

 

The ultimate goal of the 2D-EPL is to build demonstrators and achieve low volume production of innovative graphene and layered material-based technologies integrated with traditional semiconductors, working closely together with leading Graphene Flagship partners across Europe, including SMEs, industrial companies, research institutions and academic partners.

 

“For many applications, the wafer scale integration of graphene and potentially other 2D materials is required for products to appear on the market,” explained Lilei Ye, Business Developer for Electronics Applications at the Graphene Flagship. “The 2D-EPL will accelerate the manufacture of new prototypes for electronics, photonics and optoelectronics with integrated graphene and layered materials.”

 

”The 2D-EPL really highlights how the European Commission, through projects like the Graphene Flagship, can make an impact in European research, development and industry,” said Graphene Flagship Director Jari Kinaret. “We identified a challenge - upscaling the production of graphene electronics — and the European Commission heard us, finding funding to address this challenge.”

 

A large number of partners participating in the new adventure, the 2D-EPL, are also active members of the Graphene Flagship, one of the largest research initiatives ever funded by the European Commission.

 

The 2D-EPL will work closely with the Graphene Flagship to understand the fundamentals of graphene and layered materials and establish a plan to bring these materials to the market.

 

 

STMicroelectronics Establishes World’s First “Lab-in-Fab”

 

STMicroelectronics Establishes World’s First “Lab-in-Fab” to Advance Adoption of Piezoelectric MEMS in Singapore in Partnership with A*STAR and ULVAC

 

Collaboration with A*STAR’s Institute of Microelectronics (IME) and Japanese manufacturing tool vendor ULVAC, focuses on Piezo MEMS technology

 

First-of-its-kind concept aims to accelerate the transition from proofs of concept to volume production, and advance the adoption of piezoelectric (Piezo) MEMS in new applications like AR/VR, medical, and 3D printing.

 

First wafers expected in Q2 2021, with volume production forecast at the end of 2022.

Singapore, October 28, 2020 – STMicroelectronics (NYSE: STM), a global semiconductor leader serving customers across the spectrum of electronics applications and a world leader in Micro-Electromechanical Systems (MEMS) technology, announces a collaboration with A*STAR’s IME, a research institute in Singapore, and ULVAC, a leading Japanese manufacturing-tool vendor, to jointly setup and operate an 8-inch (200mm) R&D line focused on Piezo MEMS technology within ST’s existing manufacturing facility in Singapore. The first of its kind in the world, this “Lab-in-Fab” R&D line brings together three partners with leading-edge and complementary competencies in Piezo materials, Piezo MEMS technologies, and wafer-fab tools to boost innovation and accelerate development of new materials, process technologies, and ultimately, products for industry customers.

 

The Lab-in-Fab consists of a new cleanroom area within ST’s Ang Mo Kio campus and will host tools and dedicated resources from the three parties, which include MEMS R&D and process scientists and engineers. IME’s knowledge base and industrial drive in piezo-MEMS device design, process integration, and system integration will add value to the development of the line. IME will also contribute state-of-the-art tools to help ensure a smooth product flow through to production, all within the same location. The new R&D line will also leverage existing ST resources, benefiting from the economies of scale of ST’s wafer fabs on the same campus. The “Lab-in-Fab” facility is forecast to be ready and operational with first wafers in Q2 2021 and volume production at the end of 2022.

 

“We want to build the world’s leading R&D center for Piezo MEMS materials, technologies, and products with IME and ULVAC, with whom we have been working for a long time. This world first will be hosted in our Singapore site, a strategic location for ST,” said Benedetto Vigna, President, Analog, MEMS and Sensors Group, STMicroelectronics. “The Lab-in-Fab will offer our customers the capability to more easily go from a feasibility study to product development and high-volume manufacturing.”

 

This collaboration enhances the existing manufacturing-process portfolio of ST Singapore and will accelerate the adoption of Piezo MEMS actuators in promising new fields of application, including MEMS Mirrors for Smart Glasses, AR Headsets and LIDAR systems, Piezoelectric Micromachined Ultrasonic Transducers (PMUT) for emerging medical applications, and Piezo Heads for Commercial and industrial 3-D Printing.

 

“The public-private partnership between IME, ST and ULVAC has led to the creation of a unique R&D line, which will bring about novel products using piezo materials, and boost the competitiveness of our partners. These efforts will continue to anchor high-value R&D activities in Singapore and demonstrate that Singapore continues to be an attractive environment for industry leaders to innovate and grow their businesses. A*STAR is also committed to helping local SMEs tap into our technologies. We welcome companies to collaborate with IME and leverage our Lab-in-Fab facilities for proof of concept,” said Prof. Dim-Lee Kwong, Executive Director of IME.

 

“We are proud of being a “Lab-in-Fab” partner of ST and IME in developing advanced Piezo-MEMS for numerous promising future applications. This is also a strong proof of ULVAC’s leadership in providing manufacturing technology solutions to the Piezo-MEMS industry. We are looking forward to working closely with our partners for a successful collaboration,” said Dr. Koukou SUU, Executive Officer and Senior Fellow of ULVAC.

 

Piezo-based components have been widely used for decades to build actuators or sensors out of bulk piezo material. Over the past years, innovations in process technologies have allowed the MEMS industry to design and manufacture products at the wafer level using thin piezo films, opening the door for continued miniaturization, performance improvements, and cost reduction.

 

The “Lab-in-Fab” facility comes a year after ST celebrated its 50th anniversary in Singapore in 2019, in conjunction with the opening of its brand new 8-inch (200mm) wafer fabrication facility (SG8E) in Singapore.

 

About STMicroelectronics:

At ST, we are 46,000 creators and makers of semiconductor technologies mastering the semiconductor supply chain with state-of-the-art manufacturing facilities. An independent device manufacturer, we work with our 100,000 customers and thousands of partners to design and build products, solutions, and ecosystems that address their challenges and opportunities, and the need to support a more sustainable world. Our technologies enable smarter mobility, more efficient power and energy management, and the wide-scale deployment of the Internet of Things and 5G technology. Further information can be found at www.st.com.

 

About the Institute of Microelectronics (IME):

The Institute of Microelectronics (IME) is a research institute of the Agency for Science, Technology and Research (A*STAR). Positioned to bridge the R&D between academia and industry, IME's mission is to add value to Singapore's semiconductor industry by developing strategic competencies, innovative technologies and intellectual property; enabling enterprises to be technologically competitive; and cultivating a technology talent pool to inject new knowledge to the industry. Its key research areas are in Heterogeneous Integration, System-in-Package, Sensor, Actuators and Microsystems, RF & mmWave, SiC/GaN-on-SiC Power Electronics, and MedTech. For more information on IME, please visit www.ime.a-star.edu.sg.

 

About ULVAC:

ULVAC, Inc., founded in 1952, contributes to the development of industry through its comprehensive vacuum technologies. We created ULVAC SOLUTIONS based on these unique technologies and long years of research, development and production innovation. We offer these solutions, for equipment, materials, vacuum components, analytic evaluation and various other services, to manufacturers of electronic components, semiconductors, solar cells, flat panel displays and other industrial equipment. For more information, please visit www.ulvac.co.jp/en/.

 

For Press Information Contact:

 

Mr. Dennis Tan

Manager, Integrated Marketing & Communications

STMicroelectronics

Tel: +65 6216 5598

Email: wddennis.tan@st.com

 

Ms. Lydia Sum

Assistant Head, Corporate Communications, A*STAR

Tel: +65 9825 3600

Email: sumcll@hq.a-star.edu.sg

 

ULVAC, Inc.

Advanced Electronics Equipment Division

TEL: +81 467 89 2139

Email: elec@ml.ulvac.com

 

 

InfraTec Expands Primary Facility

To meet rising demand for sensor products and detectors, InfraTec has expanded its production complex with a €10 million investment. The company has added cleanrooms for production, with particular focus to enhancing its facilities and equipment for thin-film technologies, wafer production, and automated assembly and contacting processes.

 

The Dresden, Germany-based company’s production area now covers 1500 sq m. InfraTec manufactures custom single- and multichannel IR detectors for flame and fire detection, gas analysis, and spectrometry, as well as IR thermographic systems.

 

Jenoptik Expands Production Capacity

Jenoptik’s facility in Jupiter, Fla., expanded its production capacity with the addition of a new Class 5 cleanroom and an expanded production area, as well as new equipment. The cleanroom is equipped with advanced molecular filtration technology to support applications with demanding cleanliness requirements such as extreme-UV (EUV) and vacuum applications.

 

A separate part of the 70,875-sq-ft facility houses an expanded flexible manufacturing area, providing room for additional test stations. The space is equipped with a dedicated modular Class 7 cleanroom and raised ceilings that can accommodate an overhead lift to move products.

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