OTHER ELECTRONICS & NANOTECHNOLOGY

INDUSTRY UPDATE

 September 2020

McIlvaine Company

Table of Contents

UCLA to Upgrade Advanced Nanofabrication Capabilities

Marian Opens ISO Class 8 Cleanroom

Qioptiq Begins Construction of ISO Class 5 Cleanroom

Cicor Group Expands High-Tech ISO Class 6 Cleanroom

EV Group Completes Construction of Cleanroom Facility at Corporate Headquarters

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UCLA to Upgrade Advanced Nanofabrication Capabilities

Engineering school and California NanoSystems Institute have planned to create integrated, state-of-the-art spaces.

UCLA's high-tech capabilities for creating atomically tiny devices and materials are undergoing a multimillion-dollar upgrade.

The enhancements include adding state-of-the-art fabrication equipment to its existing cleanrooms - specialized laboratories where the air is free from dust and other particles.

The changes will allow researchers to build new generations of small devices, such as computer chips that mimic how the brain works, ultra high-efficiency batteries and solar panels, and even biological sensors for rapid and portable diagnosis.

As part of the upgrade, two existing cleanrooms will merge under a single operation - called the UCLA Nanofabrication Laboratory, or UCLA NanoLab for short. The new entity combines resources from the UCLA Samueli School of Engineering's Nanoelectronics Research Facility and the California NanoSystems Institute at UCLA's Integrated Systems Nanofabrication Cleanroom. The upgrades, which began this year, should be complete in 2022.

The UCLA NanoLab is available to the campus community, as well as to researchers from other institutions and high-tech companies. Hundreds of businesses have already used UCLA's cleanrooms. The facility has remained active during the COVID-19 pandemic, although applications to use it are subject to campus guidance designed to limit the spread of the disease.

The upgrades are being made possible by a combined multimillion-dollar investment from UCLA Engineering, CNSI and the office of UCLA's Vice Chancellor of Research.

"This joint investment is an important demonstration of a strategic partnership with an impact that will extend across campus and beyond," said Adam Stieg, an Associate Director of CNSI responsible for the institute's technology centers. "Providing this type of advanced research infrastructure will accelerate the translation of early-stage scientific discoveries into new technologies and knowledge-driven enterprises."

Cleanrooms help prevent contamination of the tiny experimental devices researchers are studying or building. On a day with "good" outdoor air quality, there can be millions of particles of dust, pollen and microbes in each cubic foot of air. By contrast, the cleanest area of the UCLA NanoLab will have less than 10 particles per cubic foot.

The UCLA NanoLab will offer state-of-the-art resources for the fabrication of devices at the nanoscale - items so small that they are measured in one-billionths of a meter. Additionally, UCLA is the only institution in Southern California that enables researchers to work with biological materials - such as what is needed to build next-generation biosensors - within a fully functional nanofabrication facility.

Upgrades

Some of the upgrades will build on UCLA's established excellence in semiconductor lithography, the drawing of patterns onto the silicon wafers that form the foundation of integrated circuits. New equipment will enhance the campus's capabilities for subsequent steps in the process - depositing functional materials onto the patterns, etching away unneeded parts of the wafers and analyzing the characteristics of the resulting devices.

This added equipment will enable researchers to work with emerging materials that combine metal with oxygen or nitrogen, with potential applications including greener electrical power and brain-mimicking computer chips.

"We're creating more possibilities for users," said You-Sheng "Wilson" Lin, who oversees day-to-day operations as director of the UCLA NanoLab. "With the new tools, UCLA investigators can be even more creative about conceiving their research programs."

The NanoLab location in CNSI will house a full suite of equipment to support most common nanofabrication processes. The location at UCLA Samueli, which is in the nearby Engineering IV building, will host equipment for specialized processes such as advanced etching and continue to be used as a teaching laboratory for UCLA students in engineering and the sciences.

Beyond campus researchers, one company that has used UCLA's cleanrooms is Carbonics, which makes energy-efficient wireless chips integrating carbon nanotubes, hollow cylinders of graphene that help lower power consumption and improve performance. The business's foundational research began at UCLA, and the company emerged from CNSI's Magnify startup incubator, which provides lab space and other support for entrepreneurs. According to Carbonics co-founder Kos Galatsis, the resources at UCLA were integral to launching the business.

"The facility has some unique capabilities when it comes to semiconductor fabrication that don't exist anyplace else," said Galatsis, the company's CEO and chairman, who was an associate adjunct professor of materials science at UCLA. "Our critical activities have taken place at UCLA, so the impact is tremendous."

Stieg said the investment in nanofabrication will have broad-ranging impacts. "With our capabilities modernized and renewed, the UCLA NanoLab will provide a unique resource for Southern California," he said.

 

Marian Opens ISO Class 8 Cleanroom

Marian, a leading global manufacturer of precision die-cut components, has added a certified ISO Class 8 cleanroom (Class 100,000) to its operations in West Chicago, IL.

Manufacturing capabilities in the ISO Class 8 cleanroom include rotary die cutting, steel rule die cutting, matched metal die cutting, and assembly/manual packing.

Within the 1,500 sq. ft. cleanroom, die-cut components are produced, inspected and packaged to ensure parts are free of foreign particles and contaminants, such as dust, that could impact product integrity. Marian understands that this can be particularly important for applications in the medical and electronics industries.

Mike Hurrle, President of Marian's Operations in West Chicago, IL, further explained: "With a growing need for sensitive medical, diagnostics, and automotive display components, this cleanroom provides added flexibly and capacity for our medical and diagnostic customers in the Chicago area."

Over the course of the company's history, Marian has continued to grow and evolve, investing in new capabilities in order to best meet customer needs. The addition of the cleanroom in West Chicago, IL is an example of Marian's commitment to their customers and to providing the most exceptional products and service in the industry.

Marian is a global converter of innovative flexible materials into precision components. Utilizing state-of-the-art manufacturing technologies at 11 locations around the world, Marian partners closely with customers to solve complex manufacturing and assembly problems. Marian strives to provide customers with quality products and exceptional service at competitive prices.

 

Qioptiq Begins Construction of ISO Class 5 Cleanroom

Excelitas Technologies subsidiary has begun construction for a new factory in Göttingen, Germany

Excelitas Technologies, a global technology leader delivering customized photonic solutions, has announced that its Qioptiq subsidiary held a ground-breaking ceremony to mark the beginning of construction for a new factory in Göttingen, Germany.

Qioptiq will invest about €25 million ($27 million) in this expansion of its production capacities. Located in the Göttingen Science Park industrial estate, the new site has an initial acreage of approximately 18,000 sqm (193,750 sq.ft.). The facility will house state-of-the-art ISO 5 cleanrooms and production-related offices, as well as the necessary logistics infrastructure.

The building will have a usable area of approximately 6,700 sqm (72,000 sq.ft.), including an approximately 1,500 sqm (16,000 sq.ft.) cleanroom area. It is scheduled to be operational in July 2021, housing a staff of approximately 100 personnel.

With the inclusion of these new facilities, Qioptiq Göttingen will have cleanroom capacities of around 2,600 sqm (28,000 sq.ft.) for the assembly of complex optical systems as well as for coating and other optical production processes. The company had previously made substantial investments in new cleanrooms at its Göttingen Königsallee headquarters in 2012, 2015 and 2017. Once the new production building is completed, the overall production area (production including cleanrooms, laboratories, and storage) will span over 8,000 sqm (86,000 sq.ft.).

At the ground-breaking ceremony on May 18, 2020, Dr Robert Vollmers, Excelitas VP of Operations, Optics and Managing Director at Qioptiq, said: “The innovative and trailblazing projects we are working on with our customers in the semiconductor industry require maximum cleanliness standards throughout the entire production process. Expanding our cleanroom capacities is an important step into the future for us, as orders and business prospects continue to develop positively – even in these difficult times.”

 

Cicor Group Expands High-Tech ISO Class 6 Cleanroom

Electronics manufacturing partner is expanding its site in Bronschhofen with a 646 sq. ft. (60 sq.meter) ISO Class 6 cleanroom with an industrial cleaning machine.

Cicor Group is expanding its site in Bronschhofen with a 646 sq. ft. (60 sq.meter) ISO Class 6 cleanroom that is currently under construction. The development and manufacturing partner with innovative technology solutions for the electronics industry announced the expansion by a post on Linkedin.

In the new cleanroom, high-purity electronic assemblies for the optical industry will be produced from the middle of 2020. In this context, a state-of-the-art industrial cleaning machine was recently installed. Due to two separate entry points, the machine is able to clean not only assemblies from the cleanroom but also those from the regular production environment.

With this fully ESD and cleanroom compatible cleaning machine, Cicor is able to offer its customers a combination of different washing, rinsing and drying processes. The fully automatic inline cleaning system is perfectly qualified for the cleaning of electronic assemblies in high volumes. Is has a flexible configuration of cleaning technologies to meet customers' process and capacity requirements.

 

EV Group Completes Construction of Cleanroom Facility at Corporate Headquarters

Newly opened Cleanroom V building nearly doubles cleanroom capacity and strengthens capabilities of EVG’s NILPhotonics® and Heterogeneous Integration Competence Centers.

EV Group’s new Cleanroom V facility nearly doubles the cleanroom capacity at EVG’s headquarters and houses a modern training center with multiple dedicated areas for customer and field engineer training.

EV Group (EVG), a leading supplier of wafer bonding and lithography equipment for the MEMS, nanotechnology and semiconductor markets,  announced that it has completed construction of its new Cleanroom V building at its corporate headquarters in Austria. Built from top to bottom with the latest cleanroom design and construction technology, the new building nearly doubles the cleanroom capacity at EVG’s headquarters, and will be used for product and process development, equipment demonstrations, prototyping and pilot-line production services. The Cleanroom V building, which is part of a 30 million Euro investment announced last year, will officially open in August.

The new Cleanroom V building is directly connected to EVG’s existing cleanroom and applications lab, and provides approximately 6,671 sq. ft. (620 square meters) of additional  Class 10 cleanroom floor space. The new building also houses a modern training center with multiple dedicated areas for training customers and field service engineers on EVG equipment platforms. As part of the expansion investment, the existing cleanroom and applications lab facility have also been upgraded, including the creation of redundant systems to ensure the highest availability and new safety features.

The added capacity afforded by the new Cleanroom V building will strengthen the capabilities of EVG’s NILPhotonics® Competence Center and Heterogeneous Integration Competence Center™, which provide world-class process development services, and serve as open access innovation incubators for customers and partners across the microelectronics supply chain. Through these centers of technology excellence, EVG helps customers to accelerate technology development, minimize risk, and develop differentiating technologies and products through the implementation of nanoimprint lithography and heterogeneous integration, respectively, while guaranteeing the highest IP protection standards that are required for working on pre-release products.

“We are extremely proud of the technical innovation and know-how that went into the construction of this new cleanroom. It is truly a world-class, state-of-the-art facility down to the smallest details—arguably on par with some of the most technically advanced cleanrooms in Europe,” stated Markus Wimplinger, corporate technology development & IP director at EV Group. “For EVG, this new facility will greatly enhance our ability to co-develop future applications and technologies with our customers. In particular, we see it benefiting our competence centers, which have seen particularly strong activity and demand. The unique services offered at our NILPhotonics and Heterogeneous Integration Competence Centers enable our customers and partners to shorten development cycles and create novel products in these critical application areas.”

With its technology competence centers and strong customer partnerships, EVG is uniquely positioned to provide uninterrupted process development services and support for its customers. At the same time, EVG’s local installation and support teams as well as remote support capabilities enable continuous installation and service operations of EVG’s equipment.

About EV Group (EVG)

EV Group (EVG) is a leading supplier of equipment and process solutions for the manufacture of semiconductors, microelectromechanical systems (MEMS), compound semiconductors, power devices and nanotechnology devices. Key products include wafer bonding, thin-wafer processing, lithography/nanoimprint lithography (NIL) and metrology equipment, as well as photoresist coaters, cleaners and inspection systems. Founded in 1980, EV Group services and supports an elaborate network of global customers and partners all over the world.

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