OTHER ELECTRONICS & NANOTECHNOLOGY

INDUSTRY UPDATE

 

August 2015

 

McIlvaine Company

 

TABLE OF CONTENTS

 

University of Washington to Invest in Nanofabrication Lab

SUSS MicroTec Plans New Competence-Center for Nanoimprint

Foxconn Invests in India

Conexant Expands into New Facility

Intel India to Open Lab for Start-Ups

Project for Integrated Photonics Institute

 

 

 

University of Washington to Invest in Nanofabrication Lab

The Washington Nanofabrication Facility (WNF) at the University of Washington is to double in size and expand its cleanroom space in a US$37m renovation. The WNF makes items that are not practical, economical or possible to produce in commercial foundries, such as tiny parts, chips made from unconventional materials and devices that probe the boundaries of our universe.

 

Located on the University of Washington campus, it is the largest publicly accessible nanofabrication facility north of Berkeley and west of Minneapolis. The upgrade of the facility is scheduled to begin in November, and will double the lab's highly-specialized fabrication space.

 

The University says the investment is necessary to keep up with rapid growth in demand – WNF revenue has nearly tripled since 2011. The 'fab lab' in Fluke Hall has supported $32m in research grant funding this year. A third of its 223 users are with commercial companies, which range from multinational corporations to University spinouts and local start-ups. Users include Jevne Branden Micheau-Cunningham, who launched a new company called Flexforge six months ago. He is using WNF equipment and expertise to manufacture nanoscale electronics with applications in the automotive, aerospace and medical devices industries.

 

'The Washington Nanofabrication Facility is vital to my existence,' he said. 'It allows entrepreneurs such as myself to flesh out ideas and bring products to life — the costs to get up and running on my own would have been prohibitive.' The WNF houses nearly 100 different pieces of equipment that perform everything from electron beam lithography and atomic layer deposition to plasma etching and wafer bonding. User fees paid by academic and non-university clients are invested back into the facility. The WNF houses equipment used in nanofabrication, from simple microscopes to this tool that deposits dielectric materials at low temperatures.

 

The University took ownership of the non-profit nanofabrication facility in 2011, which was formerly run by the Washington Department of Commerce. Through private donations, grants, funding from the University and corporate gifts, the lab has invested in excess of $8m over the last four years to modernize tools and equipment. But the infrastructure in Fluke Hall, built in 1988, needs upgrades to meet basic safety and environmental standards and the highly specialized needs of nanofabrication users. The renovation, which will be done in three phases over 14 months to minimize downtime, will allow the lab to control temperature, humidity and air quality better inside the cleanroom, where unwelcome fluctuations can contaminate an entire production line. 'One dust speck can damage a device if it’s in the wrong place, so this renovation will make a major difference,' said WNF Director Karl Böhringer, a University of Washington professor of electrical engineering and of bioengineering. 'The other advantage will be having more space — usage and revenues have increased, and we are bursting at the seams.'

 

SUSS MicroTec Plans New Competence-Center for Nanoimprint

SUSS MicroTec, a global supplier of equipment and process solutions for the semiconductor industry and related markets, and the Singh Center for Nanotechnology at the University of Pennsylvania (Penn) are announcing a cooperation agreement in the field of nanoimprint technologies. As part of this cooperation, Penn has recently received the equipment set and the technology know-how for Substrate Conformal Imprint Lithography (SCIL), that will expand the capabilities of the recently installed MA/BA6 Gen3 Mask Aligner from SUSS MicroTec at Penn.

 

Substrate Conformal Imprint Lithography (SCIL) is a nanoimprint technique combining the advantages of both soft and rigid stamps, allowing large-area patterning and sub-50nm resolution to be achieved at the same time. SCIL is applied in diverse fields, ranging from HB LEDs, Photovoltaics, MEMS, NEMS and mass production of optical gratings for gas sensing and telecommunications.

 

The Singh Center for Nanotechnology will implement SCIL for use in plasmonic devices, semiconductor nanowires, flexible nanocrystal electronics, biodegradable sensors and MEMS batteries.  In addition, Lithography Manager Dr. Gerald Lopez will lead the Center’s efforts in qualifying new nanoimprint materials and related process technology development in close cooperation with SUSS MicroTec.

 

As a further important part of the cooperation, SUSS MicroTec`s customers will gain direct access to the cleanroom facilities and the equipment set installed at Penn, serving as a demonstration center for North American customers. The experience and high technology level of Penn allows the customer to see the entire process flow, the imprinting process itself and the subsequent steps up to a finished device.

 

“We are pleased to collaborate with SUSS MicroTec for developing applications with SCIL. By combining our strengths in micro- and nanofabrication, we are able to provide superior nanoimprint capabilities to our researchers,” stated Professor Mark Allen, Scientific Director of the Singh Center for Nanotechnology and Alfred Fitler Moore, Professor of Electrical and Systems Engineering. “This industrial partnership enhances our ability to demonstrate how nanoimprint technology serves as a catalyst in research and its translation into the commercial sector.”

 

“We are very happy about the cooperation with the Singh Center for Nanotechnology. Their work will contribute strongly to further commercialize this large area nano-patterning technique in order to accelerate the adoption for volume production. In addition, our customers do not just benefit from the possibility to use Penn’s facilities and get insights to the entire imprinting process, but also from Penn´s knowledge, by having an experienced partner at hand”, says Ralph Zoberbier, General Manager Exposure and Laser Processing of SUSS MicroTec.“

 

Foxconn Invests in India

Foxconn Technology Group, the world's biggest electronics contract manufacturing company, signed a Memorandum of Understanding (MoU) with the Maharashtra government to build a manufacturing facility with an investment of $5 billion over the next five years.

 

The state government has allotted 1,500acre of land for the new facility at Taloja in Pune district, which is promoted by the Maharashtra Industrial Development Corporation and houses several other industrial units.

 

The deal with the Taiwan-based company—which makes devices for Apple, Blackberry, Motorola, Amazon, Cisco and Xiaomi—is one of the largest foreign direct investment projects in the country in recent years and is the biggest in pure play manufacturing since Prime Minister Narendra Modi took office last year.

 

Foxconn chair Terry Gou said that the facility would focus on manufacturing and research and development, adding that he saw India as a manufacturing and export base in their long-term plans. This seemingly fits Modi's Make in India initiative, which aims to attract foreign investors to beef up the country's manufacturing sector.

 

Foxconn might create thin film transistors (TFT), which is a vital part in the production of high-definition television (HDTV) sets.

 

The MoU was the result of two months of dialogue between the state government and the company. Maharashtra Chief Minister Devendra Fadnavis led a delegation of 70 people in a meeting with Foxconn in its China facility. Fadnavis said the investment would generate at least 50,000 jobs in the state and would be crucial for both the Make in India and Make in Maharashtra campaigns.

 

Foxconn picked Maharashtra over other states because it has a leading financial center and a pool of skilled workforce and software-hardware integration facilities. Gou said that the group would seek local partners consistent with its plans for India. This means that Foxconn may search in other cities like New Delhi.

 

Gou also hinted at building more factories in several locations across India.

 

Last year, Foxconn shut down its manufacturing facility near Chennai when Nokia decided to move out of the country.

 

Conexant Expands into New Facility

Conexant Systems, Inc., an audio and imaging innovation leader, has expanded its Asia Pacific AudioSmart business by moving into a new facility located in Neihu Technology Park – considered the core of Taipei's Technology Corridor. With this new location, Conexant will provide greater localized support and cutting-edge facilities to serve customers in Taiwan. The Taipei facility joins Conexant offices in China, Korea, Japan, and Singapore.

 

In addition to accommodating a larger staff, the new 1,500 square meter (approximately 16,000 square feet) facility includes anechoic and EMI acoustic tuning chambers, an ETSI test room and state-of-the-art head acoustic equipment. This allows Conexant to provide the same advanced acoustic design, tuning and verification services for Taiwanese customers as is offered from the company's headquarters in California – without requiring systems to be physically shipped around the globe or having to navigate time differences between regions. The new Taipei office also includes the ability to perform the iterative testing necessary for Microsoft Skype for Business, Cortana and Intel Automated Speech Recognition certifications. Finally, a new demo room enables Conexant to showcase its full line of AudioSmart products to customers and partners in the region.

 

Saleel Awsare, Conexant vice president and general manager, attributes the new office location in Taipei to the company's continued growth in the region. He states, "There is a large demand for our AudioSmart solutions in Taiwan and throughout Asia Pacific, so we have expanded our presence to better serve those markets. By opening a regional location that offers full tuning and testing capabilities, we can respond to our customers' needs that much quicker and provide them with the solutions they need to create a rich audio experience for their end products."

 

Conexant's AudioSmart solutions address the growing number of applications that combine embedded audio and voice – including smart TVs, smart appliances, headsets and mobile computer platforms such as notebooks and tablets. Used by industry leaders in Unified Communications, consumer electronics and advanced gaming headsets, Conexant's solutions deliver the highest level of audio quality combined with voice interaction for an exceptional audio experience.

 

Intel India to Open Lab for Start-Ups

Local innovators and start-ups will get a boost in their capabilities with Intel India's plan to build and open Maker Lab, an innovation center, in its Bengaluru campus, a report from The Economic Times stated. The move is also intended to speed up hardware design innovation in the country.

 

The timing of the plan is perfect as the Indian government offers tax incentives and higher foreign direct investment limits, among others, to attract more companies from abroad. In addition, Asia's third largest economy is slowly becoming enthusiastic about the concept of maker spaces. Among the top maker spaces in its shores right now are Workbench Projects and IKP EDEN.

 

"With the Intel India Maker Lab, we are offering a strong platform to India's vibrant start-up ecosystem, and encouraging young innovators to turn their ideas into exciting and relevant products for India," said Kumud Srinivasan, president, Intel India.

 

Local Indian entrepreneurs will receive mentoring and business connection from the lab, which will also provide the infrastructure, reference boards, development kits, hardware and software tools. Hopefully, these offerings will push innovators to create and test their ideas that will eventually lead to products and solutions.

 

Intel India, however, emphasized that Maker Lab was neither a non-profit initiative nor created as an extension of its software development activities. The company also stated that aside from start-ups, it would also work closely with the government incubation initiatives and accelerators to bring the products to the market immediately.

 

Should start-ups develop a successful prototype, Intel India will provide assistance by linking them to local technology ecosystem like electronic manufacturing service providers, independent software vendors, system integrators and original design manufacturers to take the innovation to the next level.

 

Apart from the Maker Lab, the company will also establish the Intel India Maker Showcase. This initiative will serve as a venue for delegates and visitors from the ecosystem to witness and experience products and solutions both from the Lab and from Intel.

 

Project for Integrated Photonics Institute

A multi-partner project submitted by the Research Foundation for the State University of New York (SUNY) has been identified as the winner of a $110 million matching grant in US Department of Defense funding to build a new Integrated Photonics Institute for Manufacturing Innovation (IP-IMI).

 

The award is an important milestone for the whole community, said leaders of SPIE, the international society for optics and photonics. The award was announced in the Rochester Democrat & Chronicle. A formal announcement is expected from Washington, DC,.

 

SPIE leaders said the award marks another important step forward in recognition for photonics technologies and their role in ensuring economic vitality and global technology leadership for the USA.

 

Jim McNally, chair of the SPIE Engineering, Science, and Technology Policy noted that the establishment of a photonics-driven institute is a significant win for the industry as well as good for society and the economy. "Having photonics as a key part of the National Network for Manufacturing Innovation (NNMI) adds to the recognition of our light-based science and technologies for their critical importance to our global competitiveness and for contributions that significantly improve quality of life," he said.

 

SPIE is a Founding Partner of the IYL 2015 observance as well as a Founding Sponsor of the NPI, a collaborative alliance in the US among industry, academia, government, and not-for-profit societies. The NPI was launched in 2013 to raise awareness of photonics, increase collaboration throughout the photonics community, and drive US funding and investment.

 

With a pledge for DOD matching funds up to $110 million, the IP-IMI is the largest of several new manufacturing institutes (IMIs) being established by the Obama Administration to develop high-tech jobs in the US, according to a White House fact sheet. It is intended to advance the state of the art in the design, manufacture, testing, assembly, and packaging of complex photonic integrated circuits that combine a variety of photonic and electronic components to achieve functionality.

 

The New York proposal was submitted by the SUNY Research Foundation on behalf of SUNY Polytechnic Institute, the University of Rochester, Rochester Institute of Technology, the University of Arizona, and Massachusetts Institute of Technology, and other academic and industry partners and stakeholders from California, New York, and Massachusetts.

 

The proposal noted that integrated photonics manufacturing has the potential to revolutionize the carrying capacity of internet networks to transmit more data at faster speeds; enhance medical technology; reduce the cost of sequencing the human genome; and improve battlefield imaging and radar capabilities for national defense. The principal investigator is Michael Liehr of the Colleges of Nanoscale Science and Engineering at SUNY Polytechnic Institute in Albany.

 

Other finalist teams in the three-way competition for the matching funds were led by the University of Central Florida, with team members including more than 55 industry partners and five key research universities (UCF, Georgia Institute of Technology, the University of Alabama-Huntsville, Clemson University, and the University of Illinois); and by the University of Southern California, with support from institutes across California plus Arizona State University, the University of New Mexico, and Ohio State University.

 

 

McIlvaine Company

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