MEDICAL DEVICE INDUSTRY

UPDATE

 

June / July 2019

 

McIlvaine Company

 

Table of Contents

 

National Healthcare Photonics Centre Opens in UK

Cogmedix Expands to New, World-Class Headquarters

Pulse Systems Opens New East Coast Development Center

Teleflex Medical OEM Opens Two EPIC Medtec™ Centers

American Durafilm Announces New Cleanroom Expansion

American Durafilm Expands Cleanroom in Massachusetts

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National Healthcare Photonics Centre Opens in UK

The Centre for Process Innovation (CPI) in the U.K. has officially opened its state-of-the-art facility that will help develop next-generation light-based health care treatments.

Based at NETPark in Sedgefield, England, the National Healthcare Photonics Centre will support the advancement and commercialization of MedTech products and provide a hub for businesses and academic partners to work on imaging systems, innovative methods of diagnosing disease, and light-based treatment.

The two-story building encompasses more than 6500 sq. ft. and includes a suite of specialist laboratories for optical system development and testing. The facility also includes space for laser system applications development, biomaterials handling and testing, ionizing radiation imaging and testing, 3D printing, and electronics development and pilot manufacturing work.

In addition, the center features client office space to enable companies to locate onsite and work on projects alongside CPI staff. The infrastructure was created to enable businesses to drive forward innovative products and services at reduced risk and with increased capital efficiencies, and to encourage large companies to undertake more disruptive innovation in the health care market.

According to CPI, the National Healthcare Photonics Centre will provide facilities and expertise to help companies of all sizes develop their photonics-based technologies for health care, with an infrastructure to deliver prototyping, scale-up, and validation of medical devices at the required quality and consistency to feed into clinical validation studies.

The project officially broke ground on Nov. 10, 2017. The new center received initial funding from the North East Local Enterprise Partnership as part of the North East Growth Deal from the government.

 

Cogmedix Expands to New, World-Class Headquarters

Cogmedix, the wholly-owned medical device product development and manufacturing subsidiary of Coghlin Companies, is pleased to announce their expansion into an 80,000 square foot, world-class facility located in West Boylston, MA.

The new single-story headquarters will be occupied by nearly 200 Caring Associates and has been custom designed to support the unique and flexible requirements of rapidly growing medical device innovators seeking a partnered sourcing strategy deeply focused on compliance and rapid time to market. The facility features multiple engineering and laser labs, vast certified cleanroom space, multiple training areas, and a dedicated customer convenience center fostering transparency and collaboration.

“We are so fortunate to be geographically located in the heart of one of the world’s most treasured medical device innovation areas,” stated Chris Coghlin, President and CEO of Coghlin Companies. “Our new facility allows for significant growth and opportunity and will undoubtedly drive deeper collaboration and efficiency in all areas of our business as we remain passionately focused on a positive, compliant and efficient workplace culture.”

Cogmedix will continue to occupy manufacturing space at 17 Briden Street in Worcester and welcomes Massachusetts Biomedical Initiatives (MBI) as a new tenant who will develop up to 25,000 square feet of world-class incubator and lab space for life science startup companies.

 

Pulse Systems Opens New East Coast Development Center

California-based medical industry supplier adds Marlborough, Mass. prototyping facility to service the Eastern U.S. market

Pulse Systems has recently announced the opening of a new East Coast Development Center facility in Marlborough, Mass. Pulse Systems currently provides prototype and production support to customers worldwide from its facilities in Northern California. This new facility in the Boston suburbs will provide medical device designers in the Eastern U.S., particularly those in the Northeast, the opportunity to explore manufacturability options at a local facility, and to quickly produce prototype and low-volume laser-cut parts to facilitate their development projects.

"Our medical device contract manufacturing business is strong, and we have decided to increase our commitment to the expanding East Coast customer base by adding this new Development Center in the Boston area," said Herb Bellucci, president and CEO of Pulse Systems. "Our West Coast operations, located in the San Francisco Bay Area, have been very successful in reaching the medical device manufacturers and developers in that region and beyond. With this new location, we're expecting to replicate that model in the Eastern half of the country as well."

The new East Coast Development Center facility is managed by medical device industry veteran, Bob Lamson, who joined Pulse Systems as Director of Sales for the Eastern U.S. in 2015. Prior to joining Pulse, for the previous 20 years Lamson had held senior-level management positions with industry suppliers TechDevice and MicroGroup, and is well known in the East Coast medical device manufacturing community.

Commenting on the Company's new Massachusetts operation, Lamson noted, "We recognized the opportunity to provide local service to our East Coast customers. The Marlborough Development Center will be starting out as a regional sales and customer support office, and by the end of this year, we will be fully equipped and staffed to operate as a low-volume, quick-turn prototype facility for laser cutting of tubular components on behalf of medical device customers in the Eastern U.S."

The Marlborough facility is strategically located for easy accessibility near the junction of the Massachusetts Turnpike and Interstate 495, within a one-hour drive of medical device developers and researchers from four states, and 40 miles west of Logan Airport in Boston.

 

Teleflex Medical OEM Opens Two EPIC Medtec™ Centers

Teleflex Medical OEM, a leading provider of medical device development and manufacturing services, announces two state-of-the-art EPIC Medtec™ Centers located in Mansfield, Massachusetts and Maple Grove, Minnesota. These facilities bring together expert engineering talent and extensive, integrated capabilities to enable clients to develop market-ready devices, reduce technical risk, and get the devices to market faster. Most device development can be accomplished in a few days instead of the weeks, months, or years required by traditional methods.

The EPIC Medtec™ Center (Engineering, Prototyping, Innovation, Collaboration) in Mansfield focuses on the development of sutures and performance fibers, while the Maple Grove center is dedicated to catheter and access device innovation. Teleflex Medical OEM already operates a third EPIC Medtec™ Center, focused on catheter and access devices, in Limerick, Ireland.

The facilities utilize the multi-stage IDEA Medtec™ Process (Innovation, Development, Engineering, Accelerator) that incorporates a client’s requirements into a device. New product ideas can be explored, prototyped, and tested on-site. Design for manufacturability is emphasized at each step of the process.

Guess work is virtually eliminated since decision-making is data-driven via Teleflex Medical OEM’s proprietary analytic tools.

The smartly configured floorplans of the EPIC Medtec™ Centers were carefully planned to promote innovation in a collaborative environment. Everything is in place to move a device from concept to production-ready device. There are immersion labs for concept development, design engineering, and demonstrative prototyping and testing. Amenities such as a video conferencing center and 3D printing studio are also available.

 

American Durafilm Announces New Cleanroom Expansion

America’s Most Experienced Solutions Provider for High-Performance Films, Coatings, and Tubing Doubles Cleanroom Capacity

American Durafilm Company, Inc. is excited to announce the completion of another expansion project that took place at its Holliston, MA facility earlier this year. Adding to their original 1,000-square-foot cleanroom, American Durafilm has finished construction on an entirely new cleanroom, which now claims its own 750 square feet of space. Both rooms are certified to class 10,000/ISO 7 in accordance with cleanroom standards. The main purpose of both cleanrooms is to serve as premier heat sealing areas for making bags and assemblies for the most demanding applications primarily in the biopharmaceutical and semiconductor industries. The new room marks a huge increase in capacity for American Durafilm's existing technology and will enhance its ability to take on the continued growth that the industry demands.

Mack Hendrick, President of American Durafilm, said, "As American Durafilm takes on rapid growth, it becomes an absolute necessity for us to innovate and expand our facility to keep up with the incessant demand we've been experiencing. Our latest expansion just about doubles our cleanroom capacity and the ability to produce intubated and straight-line sealed bags for our valued customers in the biopharmaceutical and semiconductor space. As always, we continue to place our customers at the center of our focus; increasing our capacity is a testament of our commitment to continuous improvement. "

About American Durafilm:

American Durafilm® Co., Inc., an ISO 9001:2015 certified company, has more than 70 years of experience in providing solutions for a wide range of applications requiring high-performance films, coating, and tubing. Founded in 1949 as one of the three original Licensed Industrial Applicators of Teflon® brand coatings, over half a century later, the company remains a leading solutions provider of ultra-high-performance materials, coatings, and films, including Kapton®, Teflon®, and Tedlar®, as well as FEP rollcovers. Its Duralok™ technology offers the first and only resealable FEP and Kapton® bag.

American Durafilm® can fabricate high-performance films to customer specifications, including processes for thermoforming, heat sealing, and die cutting. The company is well known for its responsive service and high-quality products, having received numerous awards from commercial and government customers for on-time performance and overall quality. Major functions of fabrication, including heat sealing and assembly work, can be performed onsite in its updated ISO 7/Class 10000 clean room facilities. In addition, American Durafilm® manufactures seamless polyimide tubing in ID sizes ranging from 0.005 inches up to 2.50 inches. The Tubing Division provides laser machining, cut to length, necking, flaring, tipping, thermoplastic jackets, re-flow, and sub-assembly services.

 

American Durafilm Expands Cleanroom in Massachusetts

The addition of 750 sq.ft. of ISO Class 7 cleanroom will increase the company’s heat sealing areas for bags and assemblies in the biopharma and semiconductor industries

American Durafilm has completed another expansion project that took place at its Holliston, MA facility earlier this year. Adding to their original 1,000 sq.ft. cleanroom, American Durafilm has finished construction on an entirely new cleanroom, which now claims its own 750 sq.ft. of space.

Both rooms are certified to ISO Class 7 in accordance with cleanroom standards. The main purpose of both cleanrooms is to serve as premier heat sealing areas for making bags and assemblies for the most demanding applications primarily in the biopharmaceutical and semiconductor industries.

The new room marks a huge increase in capacity for American Durafilm's existing technology and will enhance its ability to take on the continued growth that the industry demands.

Mack Hendrick, President of American Durafilm, said, "As American Durafilm takes on rapid growth, it becomes an absolute necessity for us to innovate and expand our facility to keep up with the incessant demand we've been experiencing.”

Hendrick explained that the expansion just about doubled cleanroom capacity and the company’s ability to produce intubated and straight-line sealed bags for the biopharmaceutical and semiconductor space.

 

 

McIlvaine Company

Northfield, IL 60093-2743

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