Coronavirus Technology Solutions
October 9, 2020

 

New Officers for Eurovent Air Filters

Eurovent Publishes HVAC Market Report

Suominen has Unique Media for Masks

Screentec Expanding Mask Production

Mask Leakage is Greater for Small Particles in the Size Range of COVID

Vogmask has Low Leakage Due to the Option for Five Mask Sizes

Georgia Tech Researchers Design Mask with Low Leakage

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New Officers for Eurovent Air Filters

During its meeting on 29 September 2020, the Eurovent Product Group ‘Air Filters’ (PG-FIL) elected Dr. Marc Schmidt (Vice President Technologies Europe, AAF International) as its new chairman. He is joined by Dr. Thomas Caesar (Director Global Filter Engineering, Freudenberg Filtration Technologies), who was re-elected for his second term as PG-FIL Vice-Chairman.

PG-FIL met in a full-day online session on Tuesday, 29 September 2020, with a focus on regulatory updates under Ecodesign and REACH, and the revision of several Eurovent Air Filter Recommendations. The group elected Dr. Schmidt as its new chairman for the next two-year term. He will succeed Jan Andersson of Camfil, who served as PG-FIL chairman for many years. Dr. Caesar was unanimously re-elected as the group’s vice-chairman, continuing his role for the next two years.

Dr. Schmidt, new chairman of PG-FIL, stated: “Correct air filtration is more crucial than ever for the health and well-being of building occupants. Under the banner of Eurovent, it is our duty to convey this message to the market, to the policymakers, and to the public, and to raise awareness of the importance of clean and healthy indoor air. I am humbled that the Product Group ‘Air Filters’, which represents manufacturers from all over Europe, has vested its trust in me to lead the charge on this.”

The next meeting of PG-FIL is scheduled for March 2021. Given the continued uncertainty around the public heath situation, the exact date and location of the meeting will be determined at a later stage.


Eurovent Publishes HVAC Market Report

Yannick Cotrelle Market Intelligence Manager of Eurovent commented on the new report assessing the European HVAC market.

“With one million deaths worldwide, and more than 33 million people infected in 188 countries, the coronavirus called covid-19 will have been at the origin of the worst pandemic of the beginning of this 21st century. The first wave, which occurred between February and June for Europe, forced a number of countries to take restrictive measures (closures of schools, hotels, restaurants, borders; general lockdown, etc.) which had a negative impact on the economy ̶but not always as we will see!

The second wave currently underway, which is fortunately much less deadly than the first (especially in Western Europe), will have a more transparent impact on the market, with most sectors having already started to adapt to this new post-covid world. It is impossible to summarize in one sentence or even one page the effects of the covid-19 crisis on the entire HVAC&R market, past and future, as they depend on very different factors. This is why the ambition of this special covid-19 report is to provide you with a clear and concise answer to each question you ask yourself about your market, thanks to a simplified framework, organized by type of product, country, application and project. We hope you will appreciate reading this prospective study which marks a new stage in the development of Eurovent Market Intelligence, always with the aim of better helping you to find your way in this uncertain world.”

This survey was conducted in the period from 12 August to 25 September 2020 with 100 HVACR companies from 19 countries. The survey concerned eight types of products, that were united in three groups for the analysis: - HVAC (Chillers, AHU, Fan Coil Units, Rooftops, VRF); - Refrigeration (Heat exchangers and Cooling towers); - Air filters.

The survey was based on primary and secondary research: 1. Primary research: 1.1. The questionnaire on the sales results and prospects in 2020, as well as expectations for the future (filled in by all the respondents). 1.2. A profound interview with the respondents for qualitative clarifications of their market situation and vision (conducted with 40 respondents). 2. Secondary research: 1.1. Analysis of the macroeconomic statistics on the economic development by country. 1.2. Analysis of the information in press article on countries' economy in 2020 and forecasts about their further development, government response to Covid crisis and the situation in the most important industries (construction, tourism, health, etc.).

Forecast methodology The forecast for 2020-2023 was made by product, by country and by application. The forecast was based on the following information: 1. 2020 forecast: - quantitative results on orders cancelled, new orders received during 1H2020 in comparison to 1H2019 and the size of order book for 2H2020 in comparison to 2H2019, received from the questionnaires of the respondents; - results of market evolution in Q1-Q3 2020 for four products (chillers, fan coils, AHU, rooftops), based on the quarterly survey regularly conducted by EMI; 2. 2021-2023 forecast: - expectations of the respondents for the business restart; - analysis of the macroeconomic situation by country and by the industry/application of HVAC products.


Suominen has Unique Media for Masks

Suominen has developed a nonwoven material for the manufacturing of face mask applications. The new nonwoven has passed European Standard EN 14683:2019 Type II requirements in terms of filtration efficiency and pressure drop.

“Our FIBRELLA® Shield nonwoven has excellent filtration efficiency and pressure drop values meaning that the material provides protection while being comfortable and easy to breathe through. Measured with an applied method by VTT results indicate that FIBRELLA® Shield nonwoven’s filtration efficiency is higher than 99% reaching type II requirements but of course the material can also be used for lighter model Type I masks or uncertified masks,” says Category Manager Johanna Sirén.

“FIBRELLA® Shield has received positive feedback from several user panel tests about its textile-like softness and being odorless. The panel results show also that FIBRELLA® Shield is comfortable to use even for several hours and it doesn’t build up moisture during use,” Johanna Sirén continues.

The standard EN14683:2019 for medical masks is for end products and the converter has to repeat the tests to confirm the standard compliancy for the end product. The end product needs to comply also with the regional regulations, if any.

Developed in cooperation with VTT, this new material is the latest addition to the FIBRELLA® family. FIBRELLA® Shield is already in production at Suominen’s Nakkila plant. Currently the plant is capable of producing material for approximately 15 million masks per month.


Screentec Expanding Mask Production

The past few months have seen major changes at Screentec’s Oulu-based factory. New production lines and more factory space are just a few of the exciting changes happening. There is a lot of positive news, despite these turbulent times.

Screentec Oy, together with its partners, such as Nord Option, and support from the Finnish ELY-Centre, has invested heavily in new production lines of PPE equipment. The need from the healthcare sector for surgical masks and FFP 3 masks has been great, especially on the Finnish domestic market. The importance of domestic supply chains and manufacturing has never been greater.

Screentec aims to get three new production lines up and running as soon as possible. The first two, one for surgical masks and the other for FFP2 and FFP3 masks are already up and running. There is still work to be done on the 3rd production line and steps have been taken to ensure there is enough floor space for the machines to operate.

Starting next month, their factory will be expanded with over 400m2 of extra space to allow for this new expansion. This also means that Screentec has had to increase its workforce significantly. Over the past few months they have managed to create well over 30 new jobs and their growth will continue in the coming months.

Last month, their quality management system has undergone an extensive audit and they are proud to inform you that their ISO 13 485 certification has been renewed for another three years!

In March, Screentec’s Chief Technology Officier, Mikko Paakkolanvaara, got the idea to start producing the Screentec V3 Visor after seeing that there was a great shortage of domestic PPE in Finland. In just a few weeks’ time Screentec has managed to set up a mass production of these devices and CE mark certification is well underway. Weekly production volumes of the Visor V3 are already in excess of 30 000 units per week and production speed is being ramped-up constantly.

Sadly, Visors aren’t the only piece of PPE in short supply, new measures both in Finland and the rest of the EU mean that there is an unprecedented need for FFP3 masks. These masks protect the user from a minimum of 99% of particles, with a leakage of 2% or less under EU standards. This means they are some of the best pieces of protective gear available to prevent infections from happening. Urgent action is needed to make sure that enough FFP3 masks are available to both healthcare professionals and other people in the near future.

To this end, Screentec  struck a deal with five university hospitals across Finland to set up a production line for almost six million FFP3 masks. Production of the masks started in June 2020. It  involved significant investments in production equipment and logistics, but Screentec’s CEO Mr. Antti Tauriainen, is confident that the company is able to meet this new challenge: ” With the Visor V3 production, we were able to show that our company is able to quickly set up production lines and deliver on promises. This gave the hospitals the confidence to choose us as their partner for this task.”

Despite the increase in activity at the company, Antti is keeping a level head in this situation: ” The Visor V3 production line enabled us to hire between 18-26 new people, which is a significant increase for us. We would like to keep these people on in the future as well, so we are taking steps to ensure that their employment is sustainable. Our company has been around for over 30 years and we always keep the long run in mind.”

When asked about continued support for the new PPE products, Antti mentioned that Screentec intends to keep them as a permanent part of the company’s product portfolio. Customers can expect to be able to purchase them for years to come.

 

Mask Leakage is Greater for Small Particles in the Size Range of COVID

An older study by the University of Waterloo has an important comparison of dust masks. It shows that the inward leakage is higher for sub-micron particles than for larger particles.

Also the pressure drop across the mask is a function of leakage.

https://nirvanabeing.com/wp-content/uploads/2019/11/UW-Air-Pollution-Data-Round-1.pdf

 

Vogmask has Low Leakage Due to the Option for Five Mask Sizes

This older data in the chart above with one mask design does not reflect the current Vogmask products. Vogmask supplies five sizes  S - XL. Vogmask is Quantitatively Fit Tested on human subjects to ensure the filtering efficiency is retained over a series of motions like walking, head movements, bending over, talking, etc. Here is a sample of the fit testing on Test Subjects.

 


Georgia Tech Researchers Design Mask with Low Leakage

Imagine a reusable face mask that protects wearers and those around them from SARS-CoV-2, is comfortable enough to wear all day, and stays in place without frequent adjustment. Based on decades of experience with filtration and textile materials, Georgia Institute of Technology researchers have designed a new mask intended to do just that — and are providing the plans so individuals and manufacturers can make it.

The modular Georgia Tech mask combines a barrier filtration material with a stretchable fabric to hold it in place. Prototypes made for testing use hook and eye fasteners on the back of the head to keep the masks on and include a pocket for an optional filter to increase protection. After 20 washings, the prototypes have not shrunk or lost their shape.

“If we want to reopen the economy and ask people to go back to work, we need a mask that is both comfortable and effective,” said Sundaresan Jayaraman, the Kolon Professor in Georgia Tech’s School of Materials Science and Engineering. “We have taken a science-based approach to designing a better mask, and we are very passionate about getting this out so people can use it to help protect themselves and others from harm.”

The fundamental flaw in existing reusable cloth masks is that they — unlike N95 respirators, which are fitted for individual users — leak air around the edges, bypassing their filtration mechanism. That potentially allows virus particles, both large droplets and smaller aerosols, to enter the air breathed in by users, and allows particles from infected persons to exit the mask. 

The leakage problem shows up in complaints about eyeglasses fogging up as exhaled breath leaks around the nose, making people less likely to wear them. The fit problem can also be seen in constant adjustments made by wearers, who could potentially contaminate themselves whenever they touch the masks after touching other surfaces.

To address the leakage challenge, Jayaraman and principal research scientist Sungmee Park created a two-part mask that fastens behind the head like many N95 respirators. The front part — the barrier component — contains the filtration material and is contoured to fit tightly while allowing space ahead of the nose and mouth to avoid breathing restrictions and permit unrestricted speech. Made from the kind of moisture-wicking material used in athletic clothing, it includes a pocket into which a filter can be inserted to increase the filtration efficiency and thereby increase protection. The washable fabric filter is made of a blend of Spandex and polyester. 

The second part of the mask is fashioned from stretchable material. The stretchable part, which has holes for the ears to help position the mask, holds the front portion in place and fastens with conventional hook and eyelet hardware, a mechanism that has been used in clothing for centuries.

“We want people to be able to get the mask in the right place every time,” Jayaraman said. “If you don’t position it correctly and easily, you are going to have to keep fiddling with it. We see that all the time on television with people adjusting their masks and letting them drop below their noses.”

Beyond controlling air leakage, designing a better mask involves a tradeoff between filtration effectiveness and how well users can breathe. If a mask makes breathing too difficult, users will simply not use it, reducing compliance with masking requirements.

Many existing mask designs attempt to increase filtration effectiveness by boosting the number of layers, but that may not be as helpful as it might seem, Park said. “We tested 16 layers of handkerchief material, and as we increased the layers, we measured increased breathing resistance,” she said. “While the breathing resistance went up, the filtration did not improve as much as we would have expected.”


“Good filtration efficiency is not enough by itself,” said Jayaraman. “The combination of fit, filtration efficiency, and staying in the right place make for a good mask.”

Figure

The stretchable part of the mask is made from knitted fabric — a Spandex/Lyocell blend — to allow for stretching around the head and under the chin. The researchers used a woven elastic band sewn with pleats to cover the top of the nose. 

Figure

The researchers made their mask prototypes from synthetic materials instead of cotton. Though cotton is a natural material, it absorbs moisture and holds it on the face, reducing breathability, and potentially creating a “petri dish” for the growth of microbes. 

“Masks have become an essential accessory in our wardrobe and add a social dimension to how we feel about wearing them,” Park said. So, the materials chosen for the mask come in a variety of colors and designs. “Integrating form and function is key to having a mask that protects individuals while making them look good and feel less self-conscious,” Jayaraman said. 

The work of Jayaraman and Park didn’t begin with the Covid-19 pandemic. They received funding 10 years ago from the Centers for Disease Control and Prevention to study face masks during the avian influenza outbreak. Since then Jayaraman has been part of several National Academy of Medicine initiatives to develop recommendations for improved respiratory protection.

Covid-19 dramatically increased the importance of using face masks because of the role played by asymptomatic and pre-symptomatic exposure from persons who don’t know they are infected, Jayaraman said. While the proportion of aerosol contributions to transmission is still under study, they likely increase the importance of formfitting masks that don’t leak.

Jayaraman and Park have published their recommendations in The Journal of The Textile Institute and will make the specifications and patterns for their mask available to individuals and manufacturers. The necessary materials can be obtained from retail fabric stores, and the instructions describe how to measure for customizing the masks. 

“There is so much misinformation about what face masks can do and cannot do,” Jayaraman said. “Being scientists and engineers, we want to put out information backed by science that can help our community reduce the harm from SARS-CoV-2.”

Link to plans, patterns and specifications for this mask

The full article can be found on line.  The authors are Sungmee Park and Sundaresan Jayaraman,. the paper is “From containment to harm reduction from SARS-CoV-2: a fabric mask for enhanced effectiveness, comfort, and compliance.” (The Journal of The Textile Institute, 2020) https://doi.org/10.1080/00405000.2020.1805971