Coronavirus Technology Solutions

April 16, 2020

 

Ventilation and Filtration Important in Buildings to Mitigate the Virus Impact

Pork Processing Plant in South Dakota Tries to Cope with 600 COVID Cases

Meat Processing Plants Can Protect Against Virus and Improve Pork Shelf Life

More Than Five Meat Processing Plants Close Because of COVID-19

Smithfield is Part of the World’s Largest International Pork and Meat Processing Company

Top 100 U.S. Based Meat Processing Companies Employ More Than 500,000 People

Food Processing Plants Need High Efficiency Filtration and Up to 24 Air Changes per Hour

Extensive Sanitation Programs Employed in Meat Processing

The HACCP Analysis for Meat Safety can be a Guide for Virus Control As Well

Cleanrooms for Ready to Eat Foods

Testing Could Cost $30 to $500 Billion

Just 268 Cases and No Deaths in Vietnam Thanks to Extreme Measures

Japan Now Has Nationwide Lockdown

Remote Monitoring to Make Hospital Beds Available

Oura Rings Can Be Used to Track Potential Virus Transmission

Multiple Mask Decontamination Routes Analyzed by Consortium

______________________________________________________________________________

Ventilation and Filtration Important in Buildings to Mitigate the Virus Impact

Proper ventilation, filtration and humidity reduce the spread of pathogens like the new coronavirus says Joseph G. Allen  director of the Healthy Buildings program at Harvard T.H. Chan School of Public Health. He cites previous studies showing virus transmission through HVAC systems. This is supported by evidence that the site of infection for one of those coronaviruses was the lower respiratory tract, which could only be caused by smaller particles that can be deeply inhaled. If buildings are  managed poorly, they can spread disease. But says Allen “ if we get it right, we can enlist our schools, offices and homes in this fight”.

Buildings typically recirculate some air, which has been shown to lead to higher risk of infection during outbreaks, as contaminated air in one area is circulated to other parts of the building (as it did in the school with measles). When it’s very cold or very hot, the air coming out of the vent in a school classroom or office may be completely recirculated. That’s a recipe for disaster.

If air absolutely has to be recirculated, you can minimize cross-contamination by enhancing the level of filtration. Most buildings use low-grade filters that may capture less than 20 percent of viral particles. Most hospitals, though, use a filter with what’s known as a MERV rating of 13 or higher. And for good reason — they can capture more than 80 percent of airborne viral particles.

For buildings without mechanical ventilation systems, or if you want to supplement your building’s system in high-risk areas, portable air purifiers can also be effective at controlling airborne particle concentrations. Most quality portable air purifiers use HEPA filters, which capture 99.97 percent of particles.

These approaches are supported by empirical evidence. Allen says “In my team’s recent work, just submitted for peer review, we found that for measles, a disease dominated by airborne transmission, a significant risk reduction can be achieved by increasing ventilation rates and enhancing filtration levels. (Measles comes with something that works even better that we don’t yet have for this coronavirus — a vaccine.)

There is also ample evidence that viruses survive better at low humidity — precisely what happens during winter, or in the summer in air-conditioned spaces. Some heating and ventilation systems are equipped to maintain humidity in the optimal range of 40 percent to 60 percent, but most are not. In that case, portable humidifiers can increase humidity in rooms, particularly in a home.

 

https://www.nytimes.com/2020/03/04/opinion/coronavirus-buildings.html

 

Pork Processing Plant in South Dakota Tries to Cope with 600 COVID Cases

This South Dakota plant is now closed due to the large number of COVID cases. Smithfield officials said they have enhanced cleaning and disinfection at the plant, provided additional protective gear and expanded employee health benefits. They said they have also installed plexiglass and other physical barriers as well as thermal scanning equipment to detect employees with fevers.

“We are laser-focused on our employees’ health and well-being and are immediately taking all necessary actions to protect them,” Kenneth M. Sullivan, the company’s president and chief executive, said in a statement.

One step would be high efficiency filters and HVAC with frequent air changes in the breakrooms. After hours on the factory floor, workers had gathered around communal tables in the crowded and boisterous lunchrooms.

At the Smithfield Foods plant, the locker rooms were so tightly packed that workers  sometimes had to push  through a crowd. Coughs echoed through the bathrooms.

Smithfield spokeswoman Keira Lombardo said difficulty in getting masks and thermal scanners led to delays in implementing some safety measures when the plant was open. But she said in the  week before the shutdown the plant was adding extra hand-sanitizing stations, scanning employees’ temperatures before they entered and installing Plexiglas barriers in some areas.

Smithfield has said it plans to clean the plant and implement more protections in the hopes of reopening. The Centers for Disease Prevention and Control sent a team to the plant this week to examine how it can be safely restarted.

But that may be difficult. Workers say they cannot fathom how butchering lines could be reconfigured to accommodate social distancing.

Meat Processing Plants Can Protect Against Virus and Improve Pork Shelf Life

The microbial contamination and hygienic design of air conditioning systems for food processing and packaging rooms, including the microbial control in the air by means of UV lamps, essential oil aerosolization, and filtration are important. The value of the clean rooms and microbiologically controlled environments for food processing and packaging is explained through a case study of slicing and packaging of ready-to-eat meat products.

 

The study of Prendergast et al. on Irish cattle slaughterhouses confirmed that the air is a potential vector of bacterial contamination and showed the need for physical segregation of the contaminated and clean zones.

 

These authors also showed that the air circulation systems have to be designed to direct the airflow from the clean areas to dirty areas. In addition, a slaughterhouse design with the product flow in a straight line and in only one floor with an effective means of separating dirty and clean areas was found to be the best system for reducing air-

transmitted bacteria.

   https://www.researchgate.net/publication/257780845_Hygienic_Design_and_Microbial_Control_of_Refrigeration_and_Air_Conditioning_Systems_for_Food_Processing_and_Packaging_PlantsAD

More Than Five Meat Processing Plants Close Because of COVID-19

Meat processing plants across the U.S. and Canada are being forced to close as employees sicken with the new coronavirus, raising concerns both for the meat supply chain and worker safety at the often crowded plants.

One of the biggest closures to date was Sunday's indefinite shuttering of a Smithfield Foods plant in Sioux Falls, South Dakota that is responsible for around five percent of the U.S. daily pork supply,

"The closure of this facility, combined with a growing list of other protein plants that have shuttered across our industry, is pushing our country perilously close to the edge in terms of our meat supply," Smithfield President and CEO Kenneth M. Sullivan said in a statement announcing the closure. "It is impossible to keep our grocery stores stocked if our plants are not running."

Other plants have shut their doors, at least temporarily, according to Reuters. They include:

JBS USA plant Greeley, Colorado that is responsible for five percent of the U.S. daily beef slaughter,  said  it would close until April 24. The deaths of at least three Latino employees from coronavirus at the plant are raising alarms about the safety of workers 

Tyson Foods hog slaughterhouse in Columbus Junction, Iowa said  it would extend an April 6 closure. Soaring numbers of workers at the plant who have been sickened by COVID-19 have sparked fears not only for the employees’ health but also for the vitality of this small town and the continuity of the nation’s meat supply.

Officials from Tyson Foods have closed the plant amid one of the state's largest outbreaks of COVID-19: 186 employees have tested positive for the illness. The facility is one of the nation's major pork processing plants and the rural community's largest employer.

“We are taking on water fast,” National Pork Producers Council President Howard “A.V.” Roth said, adding that thousands of hog farms could close this year without government intervention. “Immediate action is imperative, or a lot of hog farms will go under.”

The Columbus Junction plant is one of several meatpacking facilities across the state and the nation where business has been suspended after they were hard-hit by the highly contagious coronavirus.

National Beef Packing Co. plant in Tama, Iowa suspended cattle slaughtering

 Olymel pork plant in Yamachiche, Quebec, that closed starting March 29.

 Maple Leaf Foods poultry plant in Brampton, Ontario suspended production April 8.

Overall, hundreds of workers have fallen ill at plants in Colorado, South Dakota, Iowa, Pennsylvania, Mississippi and other locations.

Smithfield is Part of the World’s Largest International Pork and Meat Processing Company

Smithfield is a global food company whose subsidiaries operate farms, facilities, and offices in North America, Europe, and Mexico. It employs over 54,000 people. Smithfield Foods is a Virginia-based company and is the world’s largest pork processor and hog producer; it produces a variety of brand name meats and partnered with a Chinese company long before the COVID-19 pandemic.

In 2013, shareholders of Smithfield Foods voted to approve a partnership with Shuanghui International Holdings Limited, a private company based in Hong Kong that holds a majority of shares in China’s largest meat processor, Henan Shuanghui Investment & Development Co. Ltd.

Forbes magazine reported that a growing demand due to large populations, rising production costs and repeated concerns about quality “formed the basis of Shuanghui International’s quest to acquire the North American meat producer.”

Forbes also reported the Chinese acquisition of Smithfield does not mean that Americans will be eating Chinese cuts. “Shuanghui isn’t looking to offload Chinese pork in Los Angeles. What it wants is to become the leading player in China.”

Smithfield’s website further states that “Smithfield has not, does not, and will not import any products from China to the United States. No Smithfield products come from animals raised, processed or packaged in China.”

Top 100 U.S. Based Meat Processing Companies Employ More Than 500,000 People

The U.S meat processing industry must cope with the virus threat for large numbers of people. Tyson has over 100,000 employees. Omaha Steaks is only 52 in terms of sales rankings but employs 2000 people. The top 100 companies operate over 500 plants.

 

 

k

Company

Net Sales

No. of
Plants

No. of
Employees

Operations

1

2017: 2

JBS USA Holdings Inc.
Greeley, Colo.
Andre Nogueira, President/CEO

38,642.1
(EFR)

44

73,000

Beef Slaughter, Boxed Beef, Beef Further
Processing, Ground Beef, Pork Slaughter,
Fresh Pork, Poultry Slaughter,
Poultry Further Processing, Lamb,
Prepared Foods, Case-Ready,
Private Labeling, Export, Natural/Organic

2

2017: 1

Tyson Foods Inc.
Springdale, Ark.
Tom Hayes, President/CEO

38,260
(EFR)

111

122,000

Beef Slaughter, Boxed Beef, Beef Further
Processing, Ground Beef, Pork Slaughter,
Fresh Pork, Fresh Sausage, Cured Sausage,
Ham, Deli Meat, Bacon, Poultry Slaughter,
Poultry Further Processing, Prepared Foods,
Portion Control, Case-Ready, Private Labeling,
Export, Natural/Organic

3

2017: 3

Cargill Meat Solutions Corp.
Wichita, Kan.
Brian Sikes, Corporate Vice President

20,000

36

28,000

Beef Slaughter, Boxed Beef, Beef Further
Processing, Ground Beef, Fresh Pork,
Fresh Sausage, Cured Sausage,
Ham, Deli Meat, Poultry Slaughter,
Poultry Further Processing,
Portion Control, Case-Ready,
Private Labeling, Export, Natural/Organic

4

2017: 8

SYSCO Corp.
(est. sales of custom meat operations)

Houston, Texas
William J. DeLaney, President/CEO

16,479
(EFR)

17

1,200

Boxed Beef, Beef Further Processing,
Ground Beef, Fresh Pork, Fresh Sausage,
Cured Sausage, Ham, Deli Meat, Bacon,
Poultry Further Processing, Veal, Lamb,
Seafood, Portion Control, Natural/Organic

5

2017: 4

Smithfield Foods Inc.
Smithfield, Va.
Kenneth M. Sullivan, President/CEO

15,300

60

50,000+

Pork Slaughter, Fresh Pork, Fresh Sausage,
Cured Sausage, Ham, Deli Meat, Bacon,
Poultry Slaughter, Poultry Further Processing,
Seafood, Prepared Foods, Portion Control,
Case-Ready, Private Labeling, Export,
Natural/Organic

 

 

 

https://www.provisioneronline.com/2018-top-100-meat-and-poultry-processors

Food Processing Plants Need High Efficiency Filtration and Up to 24 Air Changes per Hour

Studies cited by Camfil  have found that even the most efficient air-conditioning system can spew out high amounts of bacteria into an indoor facility, and when that facility is responsible for the manufacturing and packaging of food, that pollutant can create a health crisis. That’s why air quality at a food processing plant is so important, and also why it’s nearly impossible to eliminate pollutants without an effective air filtration system.

“Outdoor air can carry from 200 to 1,500 bacteria per cubic meter,” stated Mark Davidson, Camfil USA Food & Beverage Segment Manager. “That means that poorly filtered air conditioning systems can circulate as much as 15 million bacteria each hour, and that can compromise the quality of products at food processing plants. Understanding the importance of temperature, humidity and air filtration are the keys to establishing an effective air filtration strategy.”

One of the biggest problems in a food processing facility is the constant amount of negative pressure. That is the reason that food processing facilities must have as many as two-dozen air changes per hour.

Extensive Sanitation Programs Employed in Meat Processing

In the meat industry there are mainly four type of sanitizers used; Hot water, Chlorine, Iodophors, and Quaternary Ammonia (Quat). Each has their own advantages and disadvantages and is best used under a rotation system to avoid resistance buildup. 

From the very beginning a commitment to sanitation is a must, beginning with construction of the facility for ease of sanitation through the development of a properly maintained plant sanitation program Next, the proper equipment must be available to employees to ensure successful completion of their sanitation objectives. In addition, dedication of appropriate time within the workday is necessary for a functional sanitation program to succeed. Continual training is vital to educate employees in the basics of proper sanitation.

https://swine.extension.org/meat-plant-sanitation/

The HACCP Analysis for Meat Safety can be a Guide for Virus Control As Well

The Hazard Analysis Critical Control Point (HACCP) concept is a systematic, science based process control system for food safety. This concept forms the basic structure of a preventative system for the safe production of meat products. Note that the key to this system is that it is a preventative approach to producing the safest possible meat products for human consumption. This means that potential biological, physical or chemical food safety hazards, whether they naturally occur in food, are contributed by the environment, or are generated by a deviation in the production process, are prevented, eliminated or reduced to produce safe meat products

https://swine.extension.org/introduction-to-haccp-for-meat-and-poultry-processors/

Cleanrooms for Ready to Eat Foods

RTE foods (e. g., luncheon meats, cold smoked salmon, dips such as hummus) are prone to post-process contamination with both pathogens and spoilage organisms. To minimize contamination, processors should process and package sensitive items in cleanrooms with positive pressure.

Positive pressure is produced by using a battery of air filters. The first should be a coarse filter (often called a “rock and boulder” filter) that captures large particulates and helps protect the second filter, which removes dust particles and even some microorganisms from the air.

When using filters, a processor should consider installing pressure differential gauges on them. Filter changes should also be incorporated into the preventive maintenance program. In addition, more frequent checks should be made on pressure gauges to ensure they are operating properly. For instance, a processor might change filters every quarter, but monthly checks will ensure pressure differentials are within expected operating parameters. If the filters need to be changed out earlier, the processor should do so. It is a minor cost compared to those associated with economic spoilage or an outbreak.

Testing Could Cost $30 to $500 Billion

That’s the conclusion of Microsoft researchers Divya Siddarth and E. Glen Weyl, who run some basic calculations in a white paper for Harvard’s Edmond J. Safra Center for Ethics and suggest that in the US, “[e]ven under the most optimistic scenarios, we need to be testing millions of people per day to allow a significant return to the workforce. Tens of million per day seems more likely and more than 100 million may be necessary in the worst case.”

Siddarth and Weyl calculate a sufficient US testing program would cost between $30 billion and $500 billion, depending on the approach.

Just 268 Cases and No Deaths in Vietnam Thanks to Extreme Measures

Vietnam shares a border with China, yet it has reported no deaths from COVID-19 and just 268 confirmed cases, when other Southeast Asian nations are reporting thousands.

Experts say experience dealing with prior pandemics, early implementation of aggressive social distancing policies, strong action from political leaders and the muscle of a one-party authoritarian state have helped Vietnam.

With experience gained from dealing with the 2003 SARS and 2009 H1N1 bird flu pandemics, Vietnam's government started organizing its response in January — as soon as reports from Wuhan, where the virus is believed to have originated, began trickling in. The country quickly came up with a variety of tactics, including widespread quarantining and aggressive contact tracing. It has also won praise for its transparency in dealing with the crisis from the World Health Organization and the CDC.

Tens of thousands have been put in quarantine camps. By the end of March, Vietnam had banned all international and domestic flights. The government locked down the country on April 1. State-run media say the current social distancing and stay-at-home orders are to be extended for at least another week.

Japan Now Has Nationwide Lockdown

Japan's Prime Minister Shinzo Abe declared a nationwide state of emergency, expanding the one put in place less than two weeks ago that covered Tokyo and six other prefectures as the deadly coronavirus continues to spread.

The prime minister also announced plans to give stimulus funds of 100,000 yen, the equivalent of about $930, to each of Japan's 120 million citizens to lessen the economic hardship of the faltering Japanese economy.

Japan's first modern state of emergency was put into place early last week. It was limited to Tokyo, as well as Kanagawa, Saitama and Chiba prefectures and Osaka, Hyogo and Fukuoka.

This latest declaration now applies to all 47 of Japan's prefectures.

Remote Monitoring to Make Hospital Beds Available

Desperate to free up beds for only the sickest Covid-19 patients, hospitals nationwide are weighing the use of new technologies to monitor patients from their homes. This is the conclusion by Casey Ross writing in STATnews.

Physicians at several hospitals said their discussions with makers of these devices have kicked into high gear in recent days after the FDA issued guidance indicating it would not object to modifications in the use or functionality of remote patient monitoring tools during the outbreak.

Such tools rely on software and smartphones to track patients’ blood pressure, breathing, and temperature, as well as the functioning of their lungs, heart, and other vital organs. Most hospitals are already dramatically expanding the use of video and phone visits with patients, but remote monitoring of objective biological measures is considered the next step in their response.

https://www.statnews.com/2020/03/25/coronavirus-hospitals-weigh-remote-patient-monitoring-tools/

Oura Rings Can Be Used to Track Potential Virus Transmission

More than 2,000 care providers in San Francisco are using mHealth wearables to monitor their temperature in a program designed to identify people who’ve been infected by the Coronavirus as quickly as possible.

In a project developed by the University of California at San Francisco, emergency medical workers at UCSF and Zuckerberg San Francisco General Hospital are wearing Oura Rings, which monitor heart and respiratory rates and changes in body temperature. The digital health devices are being given to staff who have recently come in contact with people infected by COVID-19 and will be worn for three months.

The purpose of this study is to collect information from a wearable sensor that may allow researchers to develop an algorithm that can predict onset of symptoms such as fever, cough, and fatigue, which can characterize COVID-19,

The Oura ring is a simple self-tracking device that provides accurate feedback on the body so that it may perform better both mentally and physically. It sells for less than $300.

Multiple Mask Decontamination Routes Analyzed by Consortium

The ongoing shortage of personal protective equipment (PPE), including N95 masks, during the unprecedented COVID-19 crisis has forced many hospitals, care centers, and first responders to reuse their limited supply of critical resources. This lack of protective devices puts healthcare workers at increased risk of infection by the SARS-CoV-2 virus, which causes COVID-19. A volunteer collective has come together in an effort to reduce the risk associated with N95 reuse.

Known as N95DECON, this collective consists of volunteer scientists, engineers, clinicians, and students from 10 universities across the United States, as well as other professionals in the private sector. N95DECON’s objective is to review, collate, publish, and disseminate scientific information about N95decontamination to aid in decisions about N95 reuse. Another key effort of this collective is to identify important information that might be used in future joint research projects.

Over several  weeks, N95DECON team members have met online to exchange information, suggestions, and ideas in an open and transparent way. This involved reviewing a large body of information concerning N95 decontamination and deliberating over different methods based on evidence from scientific literature and available. These discussions strictly adhered to the principles of exploring whether the data was convincing, definitive, complete, and reproducible.

Amit Gupta, Director of Engineering at Consolidated Sterilizer Systems, contributed to this effort by offering expertise on the topics of sterilization and disinfection, as well as real-world practices within laboratory and healthcare settings.

“This project came about because everyone involved wanted to find a way to help out in this time of crisis,” said Gupta. “Many of us aren’t doctors or nurses, we aren’t developing vaccines or diagnostic tests, but we recognized that we do have valuable expertise we could leverage to help those on the front lines.”

The official N95DECON report will be updated with new information as it emerges. It is important to note that this work in no way addresses or remedies the PPE shortage but rather suggests contingency strategies to reduce the risk associated with N95 reuse for healthcare workers.

“There’s a lot of misinformation about this virus,” said Gupta. “We wanted to compile all of the relevant literature into a coherent, reliable set of documents in an effort to combat that misinformation. Our hope is that this resource will promote personal safety by preventing people from doing things that they might think are best practice, but actually aren’t.”

This work is motivated by N95DECON team members’ deep appreciation and gratitude for the workers at the frontlines of this pandemic. The scientific community is working to support these individuals by exploring and mobilizing scientific literature and research teams to provide data-backed solutions against threats to their health and safety.

To see the full report, please visit N95decon.org.

There are separate summaries for three approaches. Relative to heat and humidity. N95 keeps filter performance at 5 cycles of 60°C heat, 80% humidity

https://static1.squarespace.com/static/5e8126f89327941b9453eeef/t/5e86da14569e5d6e88818fd1/1585895957179/200402_N95DECON_Heat_factsheet_v1.2_final.pdf

For UV If implemented properly using sensors to ensure ≥1J/cm   UV-C dose to the N95, this method likely inactivates SARS-CoV-2; however, this has not yet been confirmed directly with SARS-CoV-2. This method may protect against some bacterial co-infection risks but not all.

 https://static1.squarespace.com/static/5e8126f89327941b9453eeef/t/5e85902c0d94fa0516aafa2a/1585811501243/200401_N95DECON_UV_factsheet_v1.2_final.pdf

For H2O2-If implemented properly, and N95s are not soiled, it is likely that both HPV and HPGP machine-standard protocols inactivate SARS-CoV-2 and bacterial spores. HPGP and HPV are distinct processes; decontamination durations and maximum recommended reuse cycle recommendations are extremely different.

https://static1.squarespace.com/static/5e8126f89327941b9453eeef/t/5e86da79e459ab19a0550934/1585896058356/200402_N95DECON_HPV_factsheet_v1.2_final.pdf