I. Summary and Overview
A. Introduction
Introduction
B. Applications
Mineral Processing and Oil Shale
Wood Drying
Soil Remediation
C. Market Shares
Analysis
Figure I-1: Individual Company Sales
D. Forecast
Analysis
Future Trends
Figure I-2: World Catalytic Oxidizer Forecast
Figure I-3: World Thermal Forecast
Figure I-4: World RTO Forecast
Figure I-5: World RCO Forecast
Figure I-6: World Total Forecast
Figure I-7: U.S. Forecast
Figure I-9: South & Central America Forecast
Figure I-10: Total Americas Forecast
Figure I-11: Western Europe Forecast
Figure I-12: Eastern Europe & CIS Forecast
Figure I-13: Africa & Middle East Forecast
Figure I-14: Total Europe, CIS, Africa & Middle East Forecast
Figure I-15: East Asia Forecast
Figure I-16: West Asia Forecast
Figure I-17: Total Asia Forecast
II. Regulations
A. Outside U.S.
Dutch Plan to Cut Toxic Emissions to Zero in Next 20 Years
EU Directive 1999/13/EC
EU Future Plans
B. U.S.
ICAC Says EPA Missed Opportunity with HAP Generic MACT
Illinois to trade VOCs
III. Equipment Descriptions and Applications
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Combustion Techniques |
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Figure III-2 |
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Figure III-5 |
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Figure III-12 |
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Figure III-15 |
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Figure III-16 |
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Comparison of Technologies |
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Figure III-17 |
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Figure III-19 |
IV. Costs
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Costs (August 02)
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Figure IV-1 |
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Figure IV-2 |
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Figure IV-3 |
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Figure IV-4 |
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Figure IV-5 |
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Figure IV-6 |
I.
Vendor Experience
II. Market Shares
III. World Analysis
VOC emissions by Industry
VOC emissions by company
IV. Surface Coating
A. General
B. Metal Can
C. Flexible packaging
D. Flexible vinyl coating
Paper and Other web coating rule Proposed
Paper and Other Web Coater Rule Also proposed
ICAC Calls for Increased Emission capture from Web Coating Plants
Columbus Coated Fabrics installs Durr oxidizer
E. Industrial Surface Coating of Large Appliances
ICAC says tougher rules can be applied to Surface Coating of Large Appliances
Two Percent growth in Paints and Coatings
F. Magnetic Tape Manufacturing Industry
G. Metal Coil Surface Coating
EPA Proposes Rule for Metal Coil Coaters
ICAC Questions Proposed Altermative Emission Limit for Metal Coil Coating
Figure 1. Summary Data for Companies Operating Metal Coil Coatings Facilities (August 02)
Figure 1 - Continued
H. Metal furniture
Michaels Furniture Must Improve Thermal Oxidizer Performance
I. Pressure sensitive tape and label
3M installs Monsanto Envirochem RTO
J. Commercial Printing
RTO
Catalytic
K. Ship building and repair
L. Surface coating of plastic parts
M. Textile finishing
Firestone Fibers installs Geoenergy Systems
V. Forecast for General Surface coating
VI. Aerospace Manufacturing and Rework
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Aerospace Manufacturing and Rework
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Figure VI-1 Aerospace MACT Standard Summary
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Figure VI-2 Distribution of Facilities in the U.S. Aerospace Industry by Employment Size, 1987
VII. Automobile Assembly
VOLUME IIIqChpt
I. Food Industry
A. Analysis
Ethanol Production in Minnesota (August 02)
Ethanol Plants could generate $75 million in RTO sales (August 02)
Coffee Roasting (August 02)
EPA Overview of Coffee Roasting Emissions (pdf file, August 02)
Coffee Roasting Forecast (August 02)
Case Histories
Meat Smokehouses
Fish Processing
Figure I-3
Fermentation
Wine Making
Whiskey Distilleries
Bakeries
Three Food Segments are Targeted for HAP Regulations
Americas
Europe
Asia
B. Regulations
106 Facilities Affected by Mact for Vegetable Oil Producers
Final rules promulgated for Vegetable Oil
ICAC recommends tougher Mact Standards for Vegetable Oil Producers
MACT rules for Leather
Nutritional Yeast (August 02)
C. Applications
Bakery Ethanol
D. Food Forecast
Food Forecast
II. Pharmaceutical Production
A. Analysis
Size
Processes
Figure II-1
Control Technology
B. Case Histories
Niro installs Metpro System
C. Pharmaceutical Forecast
Pharmaceutical Forecast
III. Petroleum Refining
A. Analysis
Introduction
Product Characterization
Figure III-1
Petroleum Refining Processes
Emission Factors
Figure III-2
Vacuum Distillation
Catalytic Cracking
Thermal Cracking
Petroleum Treating Process Emission Sources
Petroleum Refinery Wastewater VOC Emissions
Additional HAP Rules Schedule
MACT Proposed for Organic Liquid Distribution Facilities (August 02)
Air Toxics MACT Promulgated for Petroleum Refineries (August 02)
B. Applications
Petroleum Industry Now Buying APC to Meet MACT Standards
Big RTO potential in oil shale
IV. Pulp and Paper
A. Analysis
Introduction
MACT Standards
Figure IV-1
Figure IV-2
Figure IV-3
Figure IV-4
Figure IV-5
Figure IV-6
Figure IV-7
Figure IV-8
Figure IV-9
Figure IV-10
Engineered Wood Products
B. Regulations
Final rule issued for Chemical Recovery Combustion sources at Pulp Mills
C. Applications
Wood Dryer RTO
Appleton Papers to install SO2 Scrubber and Incinerator at Roaring Springs PA
Willamette Will spend $ 90 million to settle EPA law suit
Boise Cascade is Fifth Company in Wood Products to Settle NSR Suit (August 02)
D. Pulp and Paper Forecast
Pulp and Paper Forecast
V. Chemical
A. Analysis
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Synthetic Organic Chemicals |
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Title III: Rule for the Synthetic Organic Chemical Manufacturing Industry (SOCMI) |
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SOCMI Compliance Market Forecast |
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Figure V-1 |
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Figure V-2 |
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Figure V-3 |
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Figure V-4 |
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Figure V-5 |
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Figure V-6 |
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Figure V-7 |
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Figure V-8 |
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Figure V-9-1 |
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Figure V9-2 |
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Polymers and Resins |
B. Regulations
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40 Amino and Phenolic Resin Producers Must Reduce HAPs by 55% |
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EPA finalizes amino and phenolic resin MACT |
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Reinforced Plastic Composites (August 2002) |
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Flexible Polyurethane Foam Fabrication MACT Proposed (August 2002) |
C. Applications
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MDI Production Plant |
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BASF Orders Thermal Oxidizer for Acrylonitrile Plant (August 02) |
VI. Electronics
A. Analysis
Figure VI-1
B. Applications
Catalytic Systems Cut PFC Emissions
Silterra Semiconductor
Motorola Installs Eisenmann RTO
Lots of Applications for Scrubbing and Thermal Oxidation in Semiconductor Plants
Catalytic Oxidizers Are Cost Effective on PFC Emissions (August 02)
C. Semiconductor Forecast
Semiconductor Forecast
VII. Municipal Waste Combustors, treatment plants and Landfills
A. Analysis
Municipal Wastewater Treatment Plants
B. Regulations
ICAC Verifies APC Performance for MSW Landfills
HAPs Rule for POTWs Finalized
Interim Air Toxic Standards for Hazardous Waste Combustors Issued (August 2002)
Commercial and Industrial Solid Waste Incinerator Installations (August 02)
VIII. Other Industries
A. Analysis
Source Categories
B. Regulations
ETO standards to be Revised
Rubber Tire Mact standard to affect 31 plants
ICAC asks EPA to reconsider HAP controls for Rubber Tire Manufacturing
Final HAP Rules for Secondary Aluminum
MACT Standards Proposed for the Iron and Steel Industry (August 02)
Foundries Will Have to Control Several Sources with MACT Regs (August 02)
Rule Proposed for Asphalt Processing (August 02)
MACT Regulations Will Mean Big Expenditures for U.S. Foundries (August 02)
C. Applications
Rubber Curing
Wet Formed Fiberglass Mact Will Require Thermal Oxidizers
Wet Formed Fiberglass Mat Production Facilities (August 02)
Aluminum Tube Manufacturer Installs LTG RTO
Envirochem Has Cement Plant Order for Both Scrubber and Oxidizer
CTP Sells RTO to Copper Producer
Whole Tree Chip Fired Boiler
Diesel Engines Account for 7 Percent of Regulated Emissions (August 02)
IX. World Forecast
Product Index
Profiles
Advanced Catalyst Systems
Removing Carbon Monoxide
AES
Products
AES Offers Variety of Thermal Treatment Technologies
Alzeta
Alzeta Demonstrates Solvent Capture System in Disk Manufacturing (August 02)
Anguil
Anquil Sales Are $13 Million-Yr (August 02)
Applications
Composites
Printing: RTO
Printing: Catalytic
Electronics
Chemical: MDI Production Plant
Chemical: PTA Plant
Chemical: Formaldehyde Production
Paint Spray
Paint Mixing
Bakery Ethanol
Organic Particulate Filtration
Catalyst Replacement
Heat Exchanger Retrofit
Rubber Curing
Engine Exhaust Treatment
ATMI
ATMI Is Growing Rapidly with Semiconductor Air Pollution Control as One Major Segment
Babcock Hitachi
NOx - CO Simultaneous Removal Catalyst (August 2002)
BOC Edwards
BOC Edwards in Joint Development of Plasma Abatement System (August 02)
Carus Chemical
CARULITE (pdf file)
CSM
CSM Acquires Raysolv
CTP
CTP Sells RTO to Copper Producer
Dürr
Dürr Revenues Up 22 Percent (August 02)
Overview
Columbus Coated Fabrics installs Durr oxidizer
Dürr Rotary Oxidizer to Be Installed at Brazilian Automobile Plant
Dürr Provides a Win-Win Situation with Performance Contracts
Dürr Expands Revenue Base with Outsourcing
Dürr Is the Roll Up Leader in the VOC Market
Dürr Offers a Combination NOx and VOC Reduction System
Dürr Is Major APC Supplier
Single Valve RTO Eliminates Odors and VOCs (August 02)
Engelhard
Engelhard Stationary Catalyst Systems
Eisenmann
Overview
Applications
Electronics
Motorola Installs Eisenmann RTO
EmeraChem
ADCAT CO Catalyst (August 2002)
About Us (August 2002)
EMxIC (August 2002)
EMxGT (August 2002)
ADCAT datasheet (pdf, August 2002)
Goal Line Now EmeraChem (August 02)
Envirotec
Guardian Has More Than 1500 Installations of Oxidizers in the Electronics Industry (August 02)
Geoenergy
Applications
Wood Dryer RTO
Firestone Fibers installs Geoenergy RTO
Customers
Geoenergy Bags $20 Million-RTO Order from Willamette
Haldor Topsoe
Haldor Topsoe Catalyst is Being Installed in Many Countries (August 02)
Herhof
Herhof Has a New Thermal Regenerative Unit (August 02)
HiTemp Technology Corporation
Overview
Customer List
Johnson Matthey
Oxidation (pdf, August 2002)
Johnson Matthey Grows Catalyst Business by 76 Percent (August 2002)
Bandito (tm) - Modular Catalytic Converter for the Control of NOx CC THC (pdf, September 2002)
Band-It (tm) - Modular Catalytic Converter for the Control of NOx, CO THC (pdf, September 2002)
Qui-Ex (tm) - Qui-Ex Integrated Converter Exhaust Silencer (pdf, September 2002)
DualOx - Reduce CO and Total Hydrocarbons (pdf, September 2002)
KOCAT
CO Removal Catalyst
KWH
KWH has More Than 30 Catalyst Systems on Dioxin Reduction Applications
LTG
Aluminum Tube
LTG Has Supplied Over 800 Exhaust Air Systems (August 02)
MPM Technologies, Inc.
MPM Reorganizes Huntington
MegTec
Products and Services
Cleanswitch RTO
MegTec and Excelentec Combine Technologies to Pursue Pulp Mill Emission Reductions
Case Study
Choosing the Right VOC Emission Control Technology (August 02)
MEGTEC Has European Roots (August 02)
Met-Pro
Niro Installs Met-Pro System Met Pro Sales Down Slightly in First Six Months Met-Pro Bags Large Orders Met-Pro Receives Big Oxidizer Order (August 02) Monsanto Enviro-Chem
3M installs Monsanto Enviro-Chem RTO
Monsanto EnviroChem Introduces New Catalysts
Envirochem Has Cement Plant Order for Both Scrubber and Oxidizer
Nippon
Nippon Shokubai Environmental Catalyst Group Sales (August 02)
Osaka Gas
Osaka Gas Engineering Supplies Catalytic Oxidizers
Steuler
The new trend ECO2 Pro
Stealth
Stealth Has Goal Line License to Pursue Paint Spray Market
Strom & Pederson
Strom & Pederson is a Competitor in the RTO Segment (August 02)
SÜD Chemie
Süd-Chemie Has Many Applications with Catalysts (August 02)
T-Thermal Company
Overview
Linde Buys Thermatrix (August 02)
