Precipitator
AbstractsDecember 2007
The following three papers were presented at the 100th Meeting of the Air & Waste Management Association, Pittsburgh, PA, June 2007.
PP 07 12 01 “Bench-Scale Study of Catalytic Oxidation of Mercury in Flue Gas”
by Albert A. Presto and Evan J. Granite, U.S. Department of Energy, Pittsburgh, PA. 7 p.
PP 07 12 02 “Fixed-Bed Study of Elemental Mercury Removal from Flue Gas Using a
SiO2-TiO2 Nanocomposite” by Ying Li, Patrick Murphy
and Chang-Yu Wu, University of Florida, Gainesville, FL. 5 p.
A novel methodology using titanium oxide (TiO2) nanoparticles as a
photocatalyst has been recently developed to effectively remove Hg0.
Under ultraviolet (UV) irradiation, hydroxyl (OH) radicals can be generated on
the surface of TiO2 and then oxidize Hg0 into mercury
oxide (HgO), which is retained on the particle surface due to its low vapor
pressure. The efficiency of Hg0 removal using SiO2-TiO2
nanocomposite was able to reach up to 99% at low relative humidity at room
temperature. It should be noted that typical coal-fired flue gas consists of
much higher concentration of water vapor and various minor gas components such
as HCl, SO2, and NOx. It has been reported that these
minor gases significantly impact Hg adsorption and/or oxidation by carbon and
flyash. The goal of this research was to identify the effects of the flue gas
components on the Hg removal by SiO2-TiO2 nanocomposite
and to explore possible surface interaction mechanisms. Results from this study
can help evaluate the potential of applying this novel material as an effective
Hg control strategy for coal-fired power plants.
IP 589 MERCURY, IP 202 RESEARCH, S 2816/11 TITANIUM DIOXIDE, S 4911/23 UTILITY,
COAL-FIRED
PP 07 12 03 “Kinetic Modeling of Enhanced Mercury Removal” by Bela K.
Deshpande and Alvaro I. Martinez, Texas A&M University-Kingsville, Kingsville,
TX. 10 p.
This study demonstrates the application of H2O2 as a
source of OH radicals to accelerate the oxidation of Hg0, using
kinetic modeling. The reaction mechanism of the mercury oxidation was from past
research and the reaction pathways were established to analyze the effect of H2O2
addition. Preliminary results indicate that the conversion of Hg0
into Hg2+ increases with the addition of H2O2.
The optimum temperature range for the oxidation was found to be 470-500°C. The
preliminary analysis of the species production rates indicates that the supply
OH radicals increase the formation of Cl2, which accelerates the
formation of HgCl2 and enhances the oxidation process. The pathway OH
→ ClO → HgO was prominent in the formation of HgO. Also, the HO2
radicals produced from H2O2 motivated the NO→ NO2
conversion, leading to multi-pollutant control. This research aims to
investigate into the enhanced oxidation of elemental mercury to increase its
capture in wet scrubbers.
IP 352 OXIDATION, IP 202 RESEARCH, IP 589 MERCURY, IP 276 MODELING
PP 07 12 04 “Acid Dewpoint Measurement” by Stuart Harris, Land Instruments
International, Dronfield, United Kingdom. Pollution Engineering, June
2007, 2 p.
Visible blue plume emissions have been an unforeseen side effect of the increase
in wet scrubber additions to power plants (to reduce the emissions of SO2),
coupled with the addtion of SCR units (for NOx removal), which also
add SO3 into the flue gas as a result of the SO2 oxidation
in the vanadia-based catalyst bed of the SCR. An increased level of SO3
in the flue gas results from the combustion of fuel containing these additives,
a problem which is even more prevalent in RFO-fired boilers due to the reactions
between vanadium oxides, oxygen and SO2. Measuring ADT can assist
with the use of other emissions reduction technologies by providing a constant
SO3 monitoring system. It can be effectively utilized alongside SCR
units to ensure that an excess amount of SO3 is not being produced as
a result of the catalyst, while simultaneously allowing plants to cut down the
high costs involved in using too much of the expensive SO2-reducing
fuel additives. Flue gas ADT measurement also can be helpful in assuring that
electrostatic precipitators are functioning at optimum efficiency. SO3
is injected into the gas flow to reduce the resistance of the flyash and
increase the electrostatic precipitator’s (ESP’s) ability to collect the
particles effectively, yet if the ash becomes saturated with an excess of
damaging SO3, this excess is then released into the environment in
the exit gas and may contribute to the formation of a blue plume. The SO3
slip in the ESP can be monitored using sulfuric ACT measurements to ensure that
the correct amount of SO3 is being added during this process, an aid
that will both optimize ash collection in the ESP and prevent damaging and
regulated emissions of SO3.
IP 530 FLYASH HANDLING, IP 593 ACID MIST, IP 591 FGD SYSTEMS, IP 576 SO3,
IP 272 MONITORING
PP 07 12 05 “Critical Review of Mercury Chemistry in Flue Gas” by M. H.
Mendelsohn and C. D. Liverpood, Argonne National Laboratory, IL. NTIS
DE2007-898529ABS, November 2006, 98 p.
This report begins by summarizing the survey process and describing how the
results were used to shape the critical review. Analyses of information obtained
from the various publications are presented chronologically, beginning with the
earliest relevant publication found and concluding with the end of the review in
early 2003. Finally, the conclusions and recommendations for future research are
presented. The survey instrument is included in Appendix A, while detailed
information on each of the publications reviewed is given in Appendix B.
IP 112 SURVEYS, IP 589 MERCURY
PP 07 12 06 “Efficiency vs Corrosion: Sulphuric Acid Dewpoint Monitors
Find the Right Balance” by Stuart Harris, Land Instruments International,
Dronfield, United Kingdom. Modern Power Systems, July 2007, 2 p.
Power plant operators need to steer a course between low flue gas temperatures
that may cause H2SO4 deposition, with consequent
corrosion, and high flue gas temperatures, which may avoid corrosion but
increase heat losses and reduce efficiency. A sulphuric acid dewpoint monitor
can provide continuous and clear guidance on what the optimal flue gas
temperature should be. Another common corrosion issue arises from inefficient
electrostatic precipitator (ESP) function. If the acid is allowed to come into
contact with flyash, acid smut is formed which may then initiate corrosion in
places where it settles. It is important to ensure that the ESP is working
efficiently in order to remove this acid smut, thereby preventing its emission
to the atmosphere or collecting in the stack and causing additional corrosion.
In many ESPs SO3 is injected into the gas stream to improve the
efficiency of the ESP. An acid dewpoint monitor can be used to monitor for SO3
slip caused by the injection of too much SO3.
IP 205 EFFICIENCY, IP 610 CORROSION, IP 272 MONITORING, S 2819/02 SULFURIC ACID
PP 07 12 07 “Fly Away Fly Ash” by Jug A. Wollensky. Modern Power Systems,
July 2007, 1 p.
Current obsession with so-called carbon emissions has diverted opprobrium from
old-fashioned acid rain. Only a few decades ago this pollutant made coal-fired
power stations into hate targets almost as good as nuclear ones. The fly ash
from coal-firing of course contains rain-acidifying sulphur and nitrogen oxides;
and electrostatic precipitators are among the well-known countermeasures.
Unfortunately fly ash particles tend to accumulate on precipitator plates, and
so much so that big hammers may be needed to “debond” the particles and release
them into the hoppers provided. This ‘rapping’ can damage the plates, however,
and German station operators have been trying something gentler — stimulation by
very intense low-frequency sound — instead. It has worked, but not always, and
research has been mounted at Liverpool University in the UK to sort the problems
out.
IP 530 FLYASH HANDLING, IP 202 RESEARCH, IP 538 SONIC CLEANING
PP 07 12 08 “Low-Cost Options for Moderate Levels of Mercury Control” by S.
Sjostrom, ADA-ES, Inc., Littleton, CO. NTIS DE2007-899759ABS, 2006, 136 p.
ADA-ES, Inc., with support from DOE/NETL and industry partners, is conducting
evaluations of EPRI’s TOXECON II process and of high-temperature reagents and
sorbents to determine the capabilities of sorbent/reagent injection, including
activated carbon, for mercury control on different coals and air emissions
control equipment configurations. This is the final site report for tests
conducted at MidAmericans Louisa Station, one of three sites evaluated in this
DOE/NETL program. The other two sites in the program are MidAmericans Council
Bluffs Station and Entergys Independence Station. MidAmericans Louisa Station
burns Powder River Basin (PRB) coal and employs hot-side electrostatic
precipitators with flue gas conditioning for particulate control. This part of
the testing program evaluated the effect of reagents used in the existing flue
gas conditioning on mercury removal.
IP 412 HOT SIDE, IP 570 GAS CONDITIONING, IP 700 COSTS, IP 202 RESEARCH, IP 589
MERCURY, IP 589 SORBENT, C ADA-ES, S 4911/23 UTILITY, COAL-FIRED
PP 07 12 09 “Notice of Lodging of Consent Decree Under the Clean Air Act;
United States et al. v. Evergreen Pulp, Inc.” by U.S. EPA.
Federal Register, Vol. 72, No. 197, October 12, 2007, 1 p.
Notice is hereby given that on October 2, 2007, a proposed Consent Decree in
United States et al, v. Evergreen Pulp, Inc, Civil Action No. C 07-05067
SBA, was lodged with the United States District Court for the Northern District
of California. In this action the United States, the California Air Resources
Board (ARB) and the North Coast Air Quality Management District (NCAQMD) sought
civil penalties and injective relief under the Clean Air Act and state law
against Evergreen Pulp, Inc. at its wood pulp mill located in Samoa, CA. The
Consent Decree requires Evergreen Pulp, Inc. to: 1) Pay a civil penalty of
$300,000 to the United States; 2) Pay a civil penalty of $300,000 to ARB; 3) Pay
a civil penalty of $300,000 to NCAQMD; and 4) Install air pollution control
equipment.
IP 150 LEGISLATION & REGULATION, IP 135 COURT ACTIONS, C EVERGREEN PULP,
2611/00 PULP MILLS
PP 07 12 10 “Use Predictive Techniques to Guide Your Mercury Compliance
Strategy” by Stephen Niksa and David P. Bour, Niksa Energy Associates
LLC, and Thomas A. Burnett and Naresh B. Handagama, Tennessee Valley Authority.
Power, August 2007, 5 p.
Several states have mandated faster and/or deeper reductions in plant mercury
emissions than those called for by the Clean Air Mercury Rule. Unfortunately,
differences between plants make accurate evaluation of control options
difficult. In most cases, even statistically based Hg emission models do not
pass muster because they do not account for the dynamic chemical behavior of Hg
species in gas cleaning systems. This article describes one system evaluation
tool that has been validated using Hg field test data from 50 full-scale flue
gas cleaning systems. It is already being used by TVA and other utilities.
IP 589 MERCURY, IP 591 FGD SYSTEMS, IP 272 MONITORING, C CAMR, S 4911/23
UTILITY, COAL-FIRED