INDUSTRIAL VALVE MARKET
UPDATE
May-June, 2018
McIlvaine Company
TABLE OF CONTENTS
Unibloc-Pump Purchases R & H GmbH
Conval Inc. Moves Into New Plant
Crane ChemPharma and Energy Opens New Indian Plant
GE to Sell Share in Baker Hughes
Chromatic Industries Signs License Agreement with
Curtis-Wright Flow Control
ValvTechnologies Appoints New V.P. for Key Accounts
CPV Hires New VP Sales and New Director of Engineering
Circor Energy Announces New President
APCO Slanting Disc Check Valves Successful in U.S. Dry
Dock Location
Ringo Valvulas Sells Control Valves to Spanish Nuclear
Power Plant
Ringo Shipping Valves for Iranian Refinery
Rotork Actuators Integral Part of Spanish Solar Plants
Metso Receives Two Large Orders from Chinese Pulp and
Paper Companies
NF Energy Saving Signed Contracts for Valves with
Chinese Pulp and Renewable Energy Projects
Chromatic Industries Awarded Sal of Valves to Alaskan
Pipeline
Mogas Receives Four Orders for Severe Service Valves
from Chinese Refinery
ATI and Volk Flow Controls Supplying Actuators and
Valves for Kings Mountain Energy Center
Curtiss-Wright Wins Contract for Valves in Navy
Submarine
Ampo Poyam Valves Used in Cheniere Corpus Christi
Liquifaction Train
Valcor Engineering
Launches New Valves and Regulators
CORTEC Introduces New CRV26 Pressure Relief Valve
Hayward Flow Control Announces New PVDF Ball Check
Valves
Unibloc-Pump, Inc. acquired a company in Germany, R&H GmbH. The new company will
be named Unibloc-Pump R&H GmbH. The company now has two locations in Europe with
its world headquarters in Marietta, Georgia.
With Unibloc-Pump, as a US pump manufacturer, and its Swedish sister company,
Unibloc Pump AB, the combined merger will give it a strong presence in Europe
for road tanker pumps.
Founded in 1984, Unibloc-Pump, Inc. has been a worldwide producer of sanitary
pumps, strainers and valves.
Conval
recently moved into its new 72,000 square foot advanced manufacturing center in
Enfield, CT. With all operations under one roof and 40 percent more capacity
than the former three-building Somers campus, the new facility will allow for
new processes to be added, future expansion of the product line and significant
company growth.
Crane
ChemPharma & Energy celebrated the inauguration of its newest location, an
aseptic diaphragm valve factory in Satara, India. Crane invited hundreds of
customers and industry stakeholders to participate in a day-long event complete
with a tour of the new plant and luncheon held on May 10, 2018. Built within the
same complex as two other Crane factories, one for Saunders Industrial Diaphragm
Valves and another for CentreLine Butterfly Valves, the new facility will be 100
percent dedicated to Saunders HC4 aseptic diaphragm valves and actuators.
General
Electric said it will spin off its health-care business and divest its stake in
oil-services company Baker Hughes, leaving the once-sprawling conglomerate
focused on jet engines, power plants, and renewable energy.
The company
will spin off the profitable healthcare unit over the next 12 to 18 months, and
sell its Baker Hughes stake over two to three years.
GE bought
Baker Hughes in July 2017 and combined it with the GE oil and gas equipment and
services operations to create a new company in which GE holds a stake of about
62.5 percent. The unit reported sales of $17.23 billion in 2017.
Chromatic
Industries, LLC (“Chromatic”) announced that Curtiss-Wright Flow Control
Corporation (“Curtiss-Wright”) acquired a license to use its patented valve
technology within the nuclear power generation market. Curtiss-Wright determined
that Chromatic’s unique design features provided the best solution for its
applications relative to other competing valve technologies.
ValvTechnologies, Inc. has appointed Ron Anselmo as vice president, key
accounts. Based in Houston, Anselmo will have senior management responsibility
for sales growth through the development and management of executive, technical
and commercial relationships for key accounts with major customers, licensors
and engineering firms.
Anselmo
started his career with Amoco Oil and held leadership roles in engineering,
operations (fractionation, coking, reside hydro processing, reformulation),
maintenance, project management and construction. He was a GE global commercial
sales leader for strategic development and licensing of large complex integrated
combined cycle gasification facilities. Most recently, he was with Calpine
Corporation.
CPV
Manufacturing announced that Jay H. Loomis has been named vice president of
sales. Loomis will be responsible for the expansion and development of CPV’s
sales team.
“Jay’s
customer-focused sales and account management style are a great fit for our
leadership team,” said David London, president of CPV Manufacturing. “His
background will be significant in carrying us forward. We’re glad to have him on
our team.”
Prior to
joining CPV, Loomis was a national account manager at Airgas USA where, as a
single point of contact, he maintained and nurtured customer relationships on a
national level. His sales and account management experience span three decades.
Loomis
obtained his Bachelor of Science in Chemical Engineering from Carnegie Mellon
University. He continues to be an active member of his local community
Robert
Cardona has been named director of engineering. Cardona will be responsible for
managing the engineering team and for overseeing all engineering projects.
Cardona has
more than 32 years of experience in manufacturing environments. Most recently he
was a senior engineer at Productive Plastics. Prior to that, he was at
Smart-Hose Technologies where he also served as a senior engineer. He has four
patents under his belt and played a significant role in the design of systems
and components for the Aegis Radar System.
Cardona
received his Bachelor of Science in Mechanical Engineering from Drexel
University. He proudly served in the United States Army and the US Air Force
Civil Air Patrol.
Metso's
Board of Directors has appointed Pekka Vauramo (born 1957, M.Sc. (Tech.)),
President and CEO of Metso, effective as of November 2018 at the latest. Pekka
Vauramo has served as President and CEO of Finnair since 2013, and prior to that
he held several management positions at Cargotec (2007-2013) and Sandvik
(1985-2007).
According to
Mikael Lilius, Chair of Metso's Board of Directors, Vauramo will bring the right
kind of competence and experience to Metso. "Pekka Vauramo has a proven track
record in leading businesses facing competitive global markets, and he has long
and extensive experience in the mining industry and in an international business
environment. His experience is a good fit for Metso, which has achieved solid
momentum this year with its new and goal-oriented organization and management
team. The Board is confident that Pekka is the right person to lead the company
forward with its current strategy and create added value for its customers and
shareholders," Lilius says.
CFO Eeva
Sipilä will continue to serve as Metso's interim CEO until Pekka Vauramo begins
in his new role.
Siemens
Corporation announced Barbara
Humpton has been appointed CEO for the United States, effective June 1, 2018.
Humpton (57) is currently CEO of Siemens Government Technologies, Inc. (SGT), a
Federally-compliant U.S. organization structured to help address national
imperatives in energy, infrastructure, automation and marine platforms.
Humpton
joined Siemens Government Technologies in 2011 as Senior Vice President for
Business Development and was appointed to lead the company’s approach to the
federal market in 2015. Prior to joining Siemens, Humpton held senior leadership
positions at Lockheed Martin and Booz Allen Hamilton, where she was a Vice
President at both firms.
Circor
International, Inc., Industrial, Energy, and Aerospace & Defense markets,
announced that Lane Walker has joined Circor as President of its Energy Group
based in Houston, effective June 4, 2018. Prior to joining Circor, Mr. Walker
served in a number of senior leadership roles for Schlumberger, including most
recently President, Testing Services based in Clamart, France, where he managed
Schlumberger’s downhole and surface testing business. He replaces Erik Wiik, who
is no longer with Circor.
Prior to
joining Schlumberger, Mr. Walker served as President, Production Systems at
OneSubsea, a Schlumberger Company, and in several senior management positions at
Cameron International, which was subsequently acquired by Schlumberger. He
earned a bachelor’s degree in finance from the University of Texas at Austin and
an MBA from Harvard Business School.
The US Navy
wanted to replace three slanting (tilting) disc check valves that were installed
on a dry dock in a shipyard in the Northwest United States. The valves were
originally installed in the World War II era, and now, after almost 70 years of
service, the body walls of the valves had eroded so extensively that repairing
the valves was no longer an option. What made this application particularly
challenging was that these valves were installed in a cement vault that had no
extra space. Because of the unique two-piece body design and slanted disc
orientation of the APCO Slanting Disc Check valve, the body patterns could be
modified to pour castings to match the laying length of the original valve,
while maintaining all other elements of structural integrity.
Ringo
Válvulas has concluded the design, manufacturing and testing of self operated
control valves for the air supply emergency system for the actuators of certain
critical valves of Almaraz Nuclear Power Plant in Spain. These comprise 17
self-regulated control valves 1 1/2” 900# material SA182 F316, nuclear class NC3
and leakage class VI.
These are
critical valves since their function is to assure the air supply to pneumatic
actuators of certain critical valves at the plant. In case of failure of normal
supply, air can be taken from an emergency tank at 1860 psig and provided to the
installation in the outlet set pressure range of 72-115 psig.
Samson Ringo has already successfully performed the Factory Acceptance Test of a
new lot of valves related to one order currently under manufacturing for Kangan
Petro Refining Refinery to be installed in the Kangan C2 Recovery and
Fraction Plant whose main purpose is to recover some products such as Ethane,
Propane, Butane and C5+ from the gas extracted from South Pars Phase
12 in Iran.
This shipment shall include rising stem ball valves Ringo 20” 600# series NCBV
(110 valves of this type sizes 3” to 20” in class 300# and 600#). Anyway, scope
of the order included some other ball valves. Complete scope is shown below:
·
Valve types: More than 200 ball valves including side entry ball valves series
SEBV and Rising stem type series
NCBV ( Both cases soft seated and metal seated)
·
Valve sizes: From 1 1/2” 150# to 52″ 600#
·
Materials: Carbon steel A350 LF2, A352 LCB, A216 WCB;
Stainless Steel A351 CF8M and Alloy Steel A182 F11
·
Temperature operation: There are low temperature valves with temperature
operation down to -95ºC and high temperature valves with operation up to 430ºC
·
Operation: including pneumatic and electric operated valves (BDV, SDV, ESDV and
MOV)
Rotork IQ
intelligent electric valve actuators with Rotork Pakscan two-wire digital
control provide key valve automation functions for two solar power plants in
Spain. These plants utilize parabolic trough concentrating technology combined
with a molten salt thermal storage system to maximize their power generating
capacity.
Rotork
Iberia has worked closely with the plants’ owner to integrate an economical and
efficient valve control system, leading to the installation of several hundred
IQ actuators on each site. The decision to use Rotork’s Pakscan control system
was assisted by its extremely long range bus communication capabilities and cost
savings. Each Pakscan Master Station can operate a bus loop of up to 20
kilometers in length with no deterioration in communication performance or the
need for repeaters, making it ideal for the spacious environment of a solar
power plant.
In addition
to the actuators installed when the sites were first built, new actuators have
subsequently been retrofitted to manually operated valves to increase the scope
of automation across the sites. The retrofit projects are being carried out by
Rotork Site Services, a dedicated department that supports all actuator
operations with a range of activities including retrofitting, maintenance,
repair, extended scope projects and asset management.
More than
300 actuators are also being fitted to the outlet valves of the solar field
loops on the Heat Transfer Fluid (HTF) pipes that carry the heat transfer oil
between the solar concentrating parabolic mirrors, the steam plant and the power
generation circuits. The majority of the actuators are IQ3 multi-turn units with
Rotork Gears IB gearboxes, providing on/off control.
These
actuators will enable individual HTF circuits to be automatically isolated when
essential maintenance is required. Automation will enable the open or closed
position of each valve to be remotely indicated and monitored via the Pakscan
control system, improving the safety and environmental integrity of operations.
Dataloggers
within the IQ3 actuators facilitate valve diagnostics by recording historical
operating data and valve torque trends. Using Rotork’s Insight 2 software this
data can be analyzed on a PC to predict any potential operating issues, enabling
maintenance to be planned in advance without interruption to normal plant
operations.
Metso has received two valve orders totaling 8,200 valves from major pulp and
paper customers in China. The orders are booked in Metso's first quarter 2018
orders received.
Metso will supply Neles® ball valves, globe valves, and segment valves, as well
as Neldisc® butterfly valves for on-off duty and control applications. The
control valves are equipped with Neles® ND9000 series valve controllers, which
have the capability for advanced performance follow-up and enable the planning
of predictive maintenance activities.
The total value of the orders and the company names are not being disclosed.
NF Energy Saving Corporation (NFEC) ("NF Energy" or the "Company"), a leading
energy saving service solutions provider for China's power, petrochemical, coal,
metallurgy, construction and municipal infrastructure development industries,
recently signed two sales contracts, having an aggregate value of $2,500,000, to
supply valves. According to the contracts, the Company expects to deliver these
valves in the second and third quarters of this year.
These companies are the chemical pulp project of One Paper Co. Ltd
in Shandong Province and the renewable energy utilization center project
of One Comprehensive Development Co. Ltd in Shanghai.
Chromatic
Industries, LLC (“Chromatic”), a state-of-the-art valve manufacturer, has been
awarded a contract to supply valves to Alyeska pipeline service company.
Supplying mechanical seated solutions, Chromatic will support Alyeska in the
Last Frontier State.
Chromatic
Industries, LLC is a global valve manufacturer of specialty engineered valves
for the energy, power, and petrochemicals sectors and is a subsidiary of
Sequitur Energy Resources, LLC.
Mogas
Industries, Inc. (MOGAS) recently received four orders to manufacture severe
service isolation valves with actuation from Sinopec Zhenhai Refining & Chemical
Company (ZRCC).
Located in
Ningbo, Zhejiang province, the Zhenhai refinery is the most profitable company
under Sinopec, the world's biggest refiner. Sinopec plans are to build itself
into a world-class, high-tech and integrated refining and chemical base, as it
benefited from the refining business amid the biggest crude price slump in a
generation.
Mogas will
provide more than 300 severe service valves in various proprietary
configurations with actuation comprising manual / electric, pneumatic and
pneumatic / electric operators. All valves will be installed in ZRCC’s
ebullating bed hydrocracking unit.
Mogas is the
only manufacturer with valves installed in every ebullated bed unit
worldwide—totaling well over 8,800 valves. Their experience in the industry
remains unmatched.
The Kings
Mountain Energy Centre is a 475MW natural gas-fired combined-cycle power plant
that is currently being built in Kings Mountain, Cleveland County, North
Carolina. The new facility is being developed by NTE Energy and by the time it
is completed it is expected to be one of the cleanest and most efficient power
generation plants in all of South Carolina.
The
ground-breaking ceremony for the project took place in July 2015, with
construction beginning in March 2016 and commissioning occurring by the fourth
quarter of 2018. Once up and running the energy center will supply electricity
to roughly 4000,000 homes.
The M501GAC
gas turbine employs Mitsubishi’s GAC turbine technology in a combined-cycle
configuration and the turbine is an air-cooled version of Mitsubishi’s G Series
model. Natural gas for the power plant will be supplied via a direct
interconnection to the Transcontinental Natural Gas Pipeline. The power
generated from the Kings Mountain power plant will be supplied to a 230kV power
transmission system operated by Duke Energy Carolinas.
The energy
centre will also feature a water supply and treatment, wastewater, and fire
protection system.
A new HRSG,
including three industrial pump stations, will be installed to provide water for
the plant’s processes. Designed to handle extreme water pumping conditions, the
pump station will be installed with Goulds 7.5hp vertically configured,
damage-proof pumps in a duplex configuration to meet the high pumping rate.
The power
plant will be installed with gate valves and spring-return linear actuators, as
well as fail-open pneumatic actuators that comprise limit switches and
solenoids. ATI, an integrated manufacturer of valve automation solutions,
provided linear valve actuators, while Volk Flow Controls provided gate valves
for the power plant.
The
engineering, procurement and construction (EPC) contract for the Kings Mountain
Energy centre was awarded to Gemma Power Systems. Romtec Utilities provided lift
station design and engineering services for the project.
Curtiss-Wright Corporation has been awarded a contract valued in excess of $28
million to provide valves for the U.S. Navy’s Virginia-class submarines. The
award was received from Bechtel Plant Machinery, Inc. (BPMI) to support ship
construction and spare parts procurement. The contract includes FY18 orders for
two ship sets of submarine propulsion plant valves and spares.
Curtiss-Wright is performing the work at its facility in East Farmingdale, N.Y.,
a business unit of Curtiss-Wright’s Industrial division within the
Commercial/Industrial segment. Engineering and manufacturing has commenced and
will continue through 2022.
Currently
tens of thousands of Ampo Poyam valves are installed in the most important
liquefaction facilities in the US and Corpus Christi is not an exception.
Cheniere and Bechtel chose Ampo Poyam
Valves for the design and manufacture of more than 1750 valves for Corpus
Christi Liquefaction Train 3, which consists of the addition of one liquefaction
train to the already existing 2 trains and one additional tank as well as a
second berth. The Train 3 would increase the expected aggregate nominal LNG
production capacity at the Liquefaction Project to approximately 13.5 mtpa.
The Train 3
is expected to be commissioned in 2020 and Ampo Poyam Valves is currently
supplying the following valves, which some of them are already being delivered:
manual cryogenic ball valves, cryogenic globe and check valves, as well as
actuated cryogenic and non-cryogenic ball valves and metal seated valves. The
valves’ sizes range up to 42” and the pressure range is varying from 150 to 900
lbs. It is important to mention that besides the outstanding isolation
capability of its big sized cryogenic top entry ball valves, these valves reduce
the pressure drop in the line and consequently, smaller equipment may be used.
Since 2012,
Ampo Poyam Valves has supplied more than 4,000 highly engineered valves for the
first two trains of Cheniere’s Corpus Christi LNG project, and a series of
valves for trains 1 to 5 of the Sabine Pass LNG liquefaction project, whose
customers were also Cheniere and Bechtel. Some of them, 36” and 42” HIPPS
valves, achieved a perfect isolation in less than 2 seconds. This order also
included cryogenic, non-cryogenic and metal seated ball valves.
Moreover
Ampo Poyam Valves will also provide, as usual, on-site after sales services,
supporting the construction, commissioning and start-up of the Train 3, with a
team of engineers from Ampo Service..
Pulsafeeder,
a global leader in fluid handling technology since 1942, announced the new XAE
Actuator, which brings a higher level of precision and remote control to the
PulsaPro family of diaphragm pumps. PulsaPro metering pumps are used to dose
specific volume of chemicals for numerous applications in refineries, chemical &
petrochemical plants, and throughout the upstream oil & gas industry.
The API
compliant XAE Actuator is an electromechanical servo controller that provides
remote control of PulsaPro hydraulic diaphragm pumps, to alter flow rates as
required by the process. Alarm relays alert users to unintended changes in flow
rates, including stop conditions. The fault-tolerant and self-recovering XAE is
designed for reliability and minimal maintenance, with metal gearing and an
explosion-proof enclosure. Simple calibration capabilities and an intuitive user
interface facilitate ease-of-use. The XAE is purpose-built for PulsaPro pumps,
and it is designed to meet the needs of international industrial markets.
“In the
past, we have provided third-party valve actuators, but after soliciting
customer and distributor feedback, we’ve designed and built a true metering pump
actuator that provides a better fit, and tighter controls for the PulsaPro pump
series,” said Erik Van Bork, Manager of Controls Engineering for Pulsafeeder.
“The XAE is manufactured in the same plant as the PulsaPro pumps. This shortens
delivery times, and we provide a common warranty for both products that further
simplifies things for our customers.”
The XAE
Actuator is built on a customizable platform. The XAE’s digital
microprocessor-based controls are built for seamless control panel integration,
and numerous expansion port capabilities provide hooks to facilitate future
enhancement as customer, and industry needs change.
The SV102 is
a manual regulator that provides great accuracy and repeatability in a compact,
durable package. It is suitable for a variety of industrial applications, both
new and retrofit. Typical applications include pressure control of inks and
tones in printing applications, inert gas pressurization of reaction vessels,
controlling flow of process gasses in packaging applications, and varied other
uses in food processing, pharmaceutical and manufacturing fields.
The SV22 and
SV28 have a life-span of over a billion cycles offered in a solid, compact
design with extremely high flow rates. These valves are suitable for many
applications across numerous industries requiring minimal downtime for
maintenance.
The SV22
comes in 2-way and 3-way configurations and can be used in many applications,
including inert gas controls in packaging applications, BP cuff inflation
control, CPAP devices, seal inflation control, air pilot control, weld shielding
gas control, filling and dispensing, reagent control, rinsing/CIP applications,
and process fluid control.
The SV28
utilizes the latest technology to provide gas flow control. The operator can
vary the output flow based on the current input to the solenoid. The consistent
gain and low hysteresis of this valve provides a high degree of controllability.
The valve may be controlled using DC current, open or closed-loop control, and
even pulse width modulation to cover a wide range of applications
“This
product introduction will allow Valcor to engineer a custom solution into a
compact space at a cost-effective price,” stated Dan McMillan, Director of Sales
and Marketing, Industrial Products. “Our customers will love the footprint these
valves and regulators offer in a space constrained manufacturing environment.”
CORTEC, a
leading manufacturer of high quality API chokes, valves and manifolds, has
introduced its new CRV26 Pressure Relief Valve (PRV). The CRV26 PRV is a product
of the CORTEC Fluid Control division of CORTEC, which provides a complete line
of high-end valves designed and manufactured according to specific project
specifications. CRV26 PRV is engineered to protect drilling systems against the
dangers of over pressurization and is the first of its kind to be rated to
10,000 PSI systems.
The CRV26
PRV is suitable for frac system relief, mud pump relief and managed pressure
drilling (MPD) and is compatible with API 6A and NACE MR0175 requirements.
Hayward Flow
Control announces the addition to its industry leading TC Series True Union Ball
Check Valve of natural PVDF (Polyvinylidene Fluoride) to its material offering.
By adding PVDF to the line, the TC Series extends the range of applications and
services where Hayward’s True Union Ball Check Valves can be installed. Higher
temperature services, extreme corrosive media, and high purity systems are now
covered.
The TC
Series features a true union design with threaded or IPS Sch40/80 socket fusion
end connections. The ball is made from solid PTFE. Sizes include 1/4″ through
1″. FPM seals are standard. All sizes carry a pressure rating of 150psi / 10 bar
Non-Shock at 70°F / 23°C. Maximum service temperature is 240°F / 115°C.
Additional
Key Features & Benefits Include:
·
Ideal for
Vertical Installation
·
Square Cut
Seat for Positive Sealing
·
Seats with
Minimum Back Pressure
·
FPM O-Ring
Seals Standard, EPDM upon Request
·
Easy to
Maintain Design
·
Natural PVDF
per ASTM D3222 Type 1
·
Backed by
Hayward’s Exclusive 2 Year Warranty
·
Made in the
U.S.A.
Typical
applications or installations include, but are not limited to, water and
wastewater treatment, clean water technology, chemical feed systems, chemical
processing, mining and mineral processing, metal plating / surface finishing,
marine, pulp and paper, and other demanding processes.
McIlvaine Company
Northfield, IL 60093-2743
Tel: 847-784-0012;
Fax: 847-784-0061
E-mail: editor@mcilvainecompany.com
Web site: www.mcilvainecompany.com