INDUSTRIAL VALVE MARKET
UPDATE
February, 2018
McIlvaine Company
TABLE OF CONTENTS
EnerMech Buys Valve Line of Denholm Valvecare
Curtis-Wright Acquires Dresser-Rand Government Business
Including Valves
Richter Chemie Signs Global Strategic Agreement with
Wanha Chemical Group
Rotork Actuators Used in Indian Tank Farm
Rotork Actuators Sold to Chinese Wastewater Treatment
Plant
AMPO Valves Supplies Turkish LNG Plant
Coperion K-Tron US to Make Valves Now Made in Germany
Victaulic Introduces Industry’s First In-Line
Maintenance Knife Gate Valve
Bernard Controls Announces New Range of Actuators
EnerMech is expanding its valves division with the acquisition of the UK valves
business of Denholm Valvecare (DV).The global integrated engineering services
group has acquired the UK trade and assets of the valves division of
family-owned Denholm Oilfield Services for an undisclosed sum. EnerMech expects
its UK valves business to generate around £7m revenue in 2018 following the
deal, which will see all DV valves equipment, inventory and an estimated 25
staff transfer to the Aberdeen-headquartered business.
The acquisition will also bolster EnerMech’s UK valves management team with the
addition of a number of senior DV staff who are well-respected in the valves
services sector. EnerMech supplies a wide range of relief, isolation, control
and general valves to the onshore and offshore energy industry and wider
industrial services sector. A fully integrated valves service includes the
procurement, specification, inspection, testing and quality control which
minimizes shut down and installation schedules without comprising on safety or
quality.
The deal follows EnerMech’s acquisition last year of maintenance, inspection and
integrity specialist Minteg Ltd and the purchase of Australian and US-based EPS
Group which provides electrical and instrumentation services to major
infrastructure and power projects.
Curtiss-Wright Corporation has entered into an agreement to acquire the assets
that comprise the Dresser-Rand Government Business (Dresser-Rand), a business
unit of Siemens Government Technologies which is a wholly-owned U.S. subsidiary
of Siemens AG in Germany, for $212.5 million in cash. The acquired business will
operate within Curtiss-Wright's Power segment, and is expected to be accretive
to 2018 earnings per share and produce a free cash flow conversion in excess of
100 percent, excluding the effects of purchase accounting.
Dresser-Rand is a leading designer and manufacturer of mission-critical,
high-speed rotating equipment solutions, including reciprocating compressors,
steam turbines and steam system valves, supporting Nimitz-class and Ford-class
aircraft carriers, Virginia-class and Columbia-class submarines, and most major
U.S. Navy shipbuilding programs. Dresser-Rand is the sole supplier of steam
turbines and main engine guard valves on all aircraft carrier programs. Through
its three service centers, it is also a leading provider of ship repair and
maintenance for the U.S. Navy’s Atlantic and Pacific fleets.
For over 60 years, Curtiss-Wright has ensured safe, reliable operations by
supplying innovative, high-performance products for every nuclear submarine and
aircraft carrier commissioned by the U.S. Navy. Today, CW is the preferred
supplier of pumps and valves used in the nuclear propulsion system, which is the
heart of the most critical function of these vessels, while Dresser-Rand is one
of the leading providers of main steam propulsion turbines and valves.
Dresser-Rand equipment is used on hundreds of U.S. Navy ships to provide power
and compression for propulsion, pump drives, ship service air, oxygen/nitrogen
(O2N2) feed air, generator drives, and deballasting. The service centers
primarily focus on overhauls of Dresser-Rand legacy equipment, emergent U.S.
Navy shipyard repair needs and global service work pursuant to several key OEM
service agreements. Dresser also produces the Terry©-branded steam turbine
feedwater pumps for the commercial nuclear power market.
The Dresser-Rand government business, which employs approximately 150 people, is
expected to generate sales of approximately $95 million in fiscal 2018,
principally to the naval defense market, with additional sales to the power
generation market. The acquisition is expected to close in April 2018, subject
to the receipt of regulatory approval and other closing conditions.
Richter Chemie‐Technik GmbH, a global market leader of fluoropolymer lined pump and valve
solutions proudly announces a global strategic agreement with Wanhua Chemical Group at the closing of last year. The long term strategy of world’s number 1 producer of MDI is to become a global leading
chemical corporation; with
targeted acquisitions and overseas projects it is systematically building towardtthis goal. The first
products were supplied over 15 years ago to Wanhua and today thousands of
Richter pumps, control valves and manual valves are enabling Wanhua to reach its long term
strategic goals.
The latest
generation of Rotork Skilmatic SI3 electro-hydraulic actuators has been supplied
to one of India’s leading state owned oil companies to operate 42" and 48"
triple offset butterfly valves on vital safety-related tank farm duties.
The operator
was constructing additional storage tank capacity and had to comply with the
safety regulations laid down by the MB Lal Committee, requiring the installation
of failsafe actuators for critical tank farm applications. These valves, known
as Remote Operated Shut-off Valves (ROSOV), now provide tank overfill protection
at the majority of storage facilities owned by the Indian oil industry. The
local engineering company appointed as the consultant for design and engineering
was initially unclear about the specification of actuators for ROSOV, and was
opting to go with a pneumatic failsafe solution.
The Rotork
Skilmatic SI range of self-contained electro-hydraulic actuators, combining the
simplicity of electrical operation with the precision of hydraulic control and
the reliability of mechanical spring-return, has been widely adopted for ROSOV
applications around the world. Rotork therefore worked very closely with the
consultant and the end user, providing Skilmatic tank farm application details
and reference lists, organizing technical presentations and live product demos.
This
resulted in the decision to adopt the electro-hydraulic solution in the
specification for the project. Reliability and safety were key factors for the
application together with a requirement for a self-contained, fully integrated
actuator with intelligent non-intrusive features and a hand-held setting tool.
The latest
generation SI3 actuator supplied on this contract has an enhanced specification
and increased torque output range of 65 Nm to 500,000 Nm. The SI3 also offers a
wide range of operating speeds, additional ESD options with single or dual
inputs, and communication capabilities to suit many diverse applications.
The
Guangdong Panyu Sewage Treatment Plant in China has installed Rotork CK Range
electric valve actuators to provide reliable and economical plant automation
encompassing isolating and modulating valve control.
The
flexible, modular CK actuator design has enabled the plant to use a combination
of CK Standard and CK Centronik actuators to automate 89 gate valves and sluices
to control the flow throughout the waste water treatment process.
CK Centronik
actuators provide intelligent valve control with data logging for diagnostics
and asset management. Rapid and secure commissioning and configuration is
performed using selector switches on the Centronik housing or via a setting
tool, following user-friendly menu driven screens displayed on the actuator
indication window. In normal operation the window displays the valve position,
valve status and alarms.
Standard
features that are common to all CK actuators include IP68 double-sealed
environmental protection, plug and socket connections for fast and efficient
commissioning and maintenance, motor-independent handwheel operation, mechanical
valve position indication and independent torque and position sensing for
increased valve protection. Actuator gearboxes are oil lubricated for extended
life and separable thrust or non-thrust bases enable actuators to be removed
without disturbing the valve position.
Hundreds of
AMPO valves are installed in BOTAS LNG Terminal, in Turkey, since 1999. Due to a
planned shutdown, the customer requested a fast track replacement to AMPO POYAM
VALVES. Specifically, a customized 12” and 1500 lbs Cryogenic Top Entry Ball
valve, which was delivered in just three days. BOTAS LNG and Renaissance Heavy
Industries EPC have again used AMPO POYAM VALVES for this project.
Besides
offering Fast track replacement services, AMPO POYAM VALVES, with its AMPO
SERVICE business unit, has a wide experience working hand in hand with the
technical staff of the plants to define the minimum spare part availability in
order to afford any unexpected case scenario and to be able to fix it with the
minimum impact in the production of the plant.
To
significantly shorten delivery times for customers of the Americas market,
Coperion K-Tron located in Salina, KS USA, is starting the US production of
Coperion Germany rotary valves type ZRD in Salina. The Coperion brand rotary
valves are being added to the full line of Aerolock™ rotary valves that Coperion
K-Tron Salina has manufactured for 60 years and ships to hundreds of customers
each year.
“The joint
effort included an extensive study and several meetings between the Salina and
Weingarten sites to make sure that the same high quality of standards would be
met and maintained”, says Scott Schlesener, Operations Manager of the Salina
site and Integration Manager of Coperion’s Equipment & Systems Division. “Raw
materials, product designs, manufacturing methods, and quality assurance
standards from Germany were copied and adapted to fit Coperion K-Tron Salina’s
extensive machining capabilities and quality management system.”
This joint
effort ensures the American made valves will perform to the highest
technological and performance standards, for which the German manufactured
valves are known. Best of all, this effort, along with a considerable investment
of stocked inventory, will allow Coperion to deliver and repair valves for the
Americas market with significantly shorter delivery times. In fact, standard
grey cast iron and stainless steel ZRD rotary valves will be available to
customers within 4 to 6 weeks.
The Coperion
ZRD rotary valve is specially designed for food, mineral, plastics and chemical
applications. The valve is engineered for heavy-duty industrial service with
pressure differentials up to 21 psi(g) [1.5 bar(g)] and temperatures up to 212°F
[100°C]; higher temperature options are available. The ZRD is often used as a
discharging and metering valve for conveying products in powder and granular
form.
An extensive
range of sizes is available, with large throughputs ranging from 500 to 400,000
+ lb per hour (subject to bulk density and application). The valves have a
pressure surge-proof, (pressure shock) rating of 145 psi(g) [10 bar(g)], and are
suitable for isolation according to NFPA standards (for select sizes up to 12
inch). The ZRD comes standard with air purged seals completely mounted with
plastic or stainless steel tubing, solenoid and filter regulator with gauge.
Standard seal option includes the popular T3 PTFE and quad ring assemblies,
which eliminate the need for air purge in most applications. In addition, the
ZRD comes with a sealed-for-life outboard bearing arrangement, separated from
product, with and without purge gas by way of a dedicated relief opening.
Victaulic,
the world's leading manufacturer of mechanical pipe-joining systems, has
launched its new Refuse-to-Fuse™ Series 906 Knife Gate Valve (906 KGV), the
industry's first in-line maintenance KGV for HDPE pipe. The new valve simplifies
installation and maintenance, reduces downtime, and improves worker safety.
The 906 KGV
for HDPE pipe is ideal for fluid lines containing solids or abrasive materials
common in mining, wastewater treatment, power generation, and other industrial
settings with applications such as slurry and tailings lines or cyclones.
"For years,
workers had to endure the labor-intensive process of removing the entire valve
from the pipeline service to facilitate maintenance, rebuild and repair, but our
new 906 KGV can be maintained in-line without having to disconnect the valve
from a piping system to address worn parts," said Jane Zhang, product manager at
Victaulic. "With this product, we are proud to demonstrate Victaulic's constant
expansion of innovative Refuse-to-Fuse technologies that solve the most complex
piping challenges across industries."
The new
valve also improves worker safety because only one component has to be replaced
versus removing the entire valve from the pipeline. This first-of-its-kind,
revolutionary design eliminates the need for rigging with heavy chains and
pulleys swinging over the heads of maintenance crews.
"The 906 KGV
is an advanced technology that encloses all wear parts into a single replaceable
seat cartridge kit, which reduces maintenance downtime by up to 95 percent and
generates up to 60 percent savings in annual maintenance costs," said Mike
Prince, product engineer at Victaulic. "Both durable and highly resistant, we
have witnessed our KGVs lasting more than five times longer than alternative
products currently on the market."
The
Victaulic Series 906 KGV joins plain end HDPE pipe. It is available in sizes 3-8
inches and rated to 150 psi | 1034 kPa | 10 bar, or the maximum rating of the
HDPE pipe, whichever is lower.
Additional
features include:
·
Installation-Ready™ integrated coupling design
·
A
self-clearing seat that eliminates debris pushing to the floor
·
Unidirectional polyurethane seat that is highly resistant to abrasive wear
·
Flush port
in lower housing for easy valve cleaning
Bernard
Controls is proud to present its fully new AT range of multi-turn electric
actuators. This completely new range has been designed to address customers’
need for solutions combining performance, user-friendliness and competitiveness
in the power and water industries.
With 6
models under the FIRST BC label, the AT range of multi-turn electric actuators
has been created for moderate environmental and operational constraints, to
offer to users the essentials: the key functions to operate their valve safely
and efficiently in case of standard applications.
Indeed, with
a fully new innovative design, AT actuators combine user-friendliness, high
quality, reliability and competitively. These products propose key features,
such as powder coating with higher mechanical resistance, a modular position
sensor which enables up to 1700 turns with the same product, or a wide stem
acceptance. Moreover, AT models are also easily adaptable for rising stem
valves. Last but not least, AT actuators offer Bernard Controls usual features
for increased reliability and easy use: declutch-free handwheel with motor
priority, adjustable torque sensor on every model, self-locking technology and
S4 motor service duty. Those are suitable for On-Off (Class A),
Inching/Positioning (Class B), as well as Modulating applications (Class III).
AT range is
available with two levels of controls: SWITCH - electromechanical non-integrated
- and LOGIC integrated control, which has been specially redesigned to include
all functions expected from modern integrated control. Now featuring a large LCD
display, this turn-key system enables non-intrusive settings and is compatible
with the most common fieldbus protocols. Bluetooth communication (as standard)
also enables the actuators to communicate with Bernard Controls’ new mobile
application BC APP to set up, operate and maintain electric actuators in a few
clicks!
Thomson
Industries, Inc., a leading manufacturer of mechanical motion control solutions,
has extended the capability of its popular Electrak HD electromechanical linear
actuator line to loads of up to 16 kilonewtons (kN) (3600 lbs). This new
offering delivers heavy load handling capacity comparable to hydraulic
technologies but with greater controllability, smaller footprint and low
maintenance. The Electrak HD expansion also sets a new stroke length and
durability performance benchmark for electromechanical actuators.
“Hydraulic
cylinder users are increasingly converting their hard-to-maintain,
hard-to-control systems to low-maintenance electromechanical technology with
onboard electronics,” said Chad Carlberg, Product Line Manager - Industrial
Linear Actuators-Americas at Thomson. “By expanding our popular Electrak HD
capacity to 16 kN, we offer clean, compact and smart electromechanical
replacement for hydraulic actuators in just about any size application. And
along with that comes best-in-class electromechanical stroke length and
durability.”
Hydraulic
systems require integration of many components, including a motor, pump,
reservoir and hoses, as well as the cylinders themselves. Any control capability
desired, such as position feedback or dynamic braking, requires additional
equipment, and the fact that hydraulic systems are prone to leakage adds
additional operating and maintenance costs.
Smart
electromechanical actuators accomplish all operation and control functions with
onboard electronics, dramatically reducing footprint, installation and
maintenance costs. Electrak HD actuators simply connect to a power supply and
PLC or other control source to bring the benefits of onboard electronics to high
load applications for construction and agriculture, material handling, and
factory automation.
By expanding
from 10 kN (2250 lbs) to 16 kN and enabling that capability at stroke lengths up
to 500 mm (20 in), Thomson has also set a high performance and durability
benchmark for electromechanical actuators with onboard intelligence. Its minimum
duty cycle of 25 percent among stroke lengths up to 500 mm is the highest in the
industry, assuring maximum continuity of operation with minimum current draw.
For 16 kN loads at those stroke lengths, Thomson also offers speed options up to
at least 5 mm/s (0.197”/sec).
With
enhanced functionality provided by an advanced onboard Electrak Modular Control
System (EMCS) and its optional functions, the Electrak HD line offers a simpler
method of control and communication, which reduces operating costs, requires
less space and simplifies setup and installation. Optional out-of-the-box J1939
CAN bus communication enables control and monitoring, while optional low-level
switching, end-of-stroke indication output, choice of analog or digital
feedback, and a customer control interface provide additional versatility.
Contributing
to durability in high-load operations are unrivaled environmental resistance
ratings of IP69K static, IP67 static and IP66 dynamic. Even with high loads, the
actuators will operate in temperatures ranging from -40 to +85°C (-40 to
+185°F), can withstand salt spray for 500 hours, and are CE, RoHS and REACH (EU)
compliant.
Likewise,
when operating at loads of up to 16 kN, Thomson still delivers unique
functionality such as manual override, anti-rotation features, integral thermal
overload protection, load lock in case of nut overload failure, a high-quality
ball screw, and flexible front and rear clevis options. Higher load options also
comply with Thomson test plan requirements, which certify optimal performance
regardless of the severity of the application.
McIlvaine Company
Northfield, IL 60093-2743
Tel: 847-784-0012;
Fax: 847-784-0061
E-mail: editor@mcilvainecompany.com
Web site: www.mcilvainecompany.com