PUMPS WORLD MARKET
UPDATE
March-April, 2018
McIlvaine Company
TABLE OF CONTENTS
Ebara Combines Two
Divisions into One
Weir Puts Pump and
Valve Businesses Up for Sale
Xylem Opens New Warsaw
Facility
Gardner Denver Builds
New Dubai Pump Facility
Ebara Opens New Plant
in Italy
Sulzer Buys Back Shares
from Russian Shareholder
Turbomachinery Lab
Names New Director
BJM President Retires
and New President Announced
Alfa Laval Inc.
Announces New President and CEO
Hydraulic Institute
Adds New Officers for 2018-2019
New President for
Tuthill Vacuum and Blower
Niels Due Jensen Steps
Down as Chairman of Board for Grundfos Foundation
Pfeifer Vacuum Supplies
Turbopumps to CERN
Framo Wins Several
Offshore Orders
Energy Recovery
Providing Pumps for Saudi Desalination Projects
Ebara Ships Large
Submersible Pump to Vietnam
PG Flow Solutions
Selling Hypochlorite Pump to Norway Offshore Platform
Sulzer Wins Large Pump
Order from GE India
Andritz Supplying Pumps
Turbines to Moroccan Pumped Storage
Sulzer Selling Pumps to
Chinese Solar Plant
T-T Makes Split Case
Pumps for Middle East Power Station Water Supply
Atlas Copco Adds High
flow Pumps to Dewatering Line
Sundyne’s Industrial
Pumps Strengthen Suction Conditions in Boiler Feed Water Applications
SPX Flow’s Waukesha
Cherry-Burrell Releases New PD Pump
KSB Develops Gigantic
Wastewater Pumps
Alfa Laval Expands
Range of UltraPure Pumps
GEA Develops New
High-pressure Hygienic Pumps for Dairies
Finish Thompson Adds to
AODD Series
LMI Expands
Functionality of Chemical Metering Pumps for Industrial Water Treatment
Scot Pumps Expand
Stainless Steel Centrifugal Pump Line
Tacmina Corporation
Adds Pump Series for Manufacturing Transfer
Blackmer Unveils New
Sliding Vane Pump Line
Ebara
Corporation has consolidated its Ebara International Corporation- Fluid Handling
and Custom Pump Divisions into a new independent company, Ebara Pumps Americas
Corporation, effective April 1, 2018.
Ebara Pumps
Americas Corporation will continue to provide engineered pumps, pump products
and related services for the industrial, building services and municipal
markets, and will begin offering locally supported custom pump products from its
Rock Hill, SC headquarters.
Ebara Pumps
Americas Corporation will also be expanding the size of its standard pump
distribution center in Sparks, NV. The move allows the company’s Standard Pump
Division to further its growth, while continuing to offer reliable application
expertise and responsive support including aftermarket replacement parts
services. The Custom Pump Division represents Ebara Corporation’s centrifugal
pump products for North, Central, and South America as well as the nations of
the Caribbean. Product applications include municipal, power generation, oil and
gas and related industries such as chemical, petrochemical, fertilizer, and
other process oriented industries.
The Weir
strategy is to prioritize opportunities for growth in Minerals and Oil & Gas.
This reflects supportive long-term fundamentals for these end markets and Weir's
core strengths in highly abrasive aftermarket-intensive applications that
require comprehensive global support. Consistent with this prioritization the
Board of Weir will initiate a process to sell the Flow Control division. This
process will focus on maximizing value for shareholders, with all options to be
considered and no fixed timetable. Proceeds will be used to further reduce
leverage and to fund future investment in growth in its core platforms.
The current assumption is that proceeds would not be received before
2019.
Xylem Inc.,
a global water technology company, has opened a new 1,100 square meters
commercial facility in Warsaw as part of ongoing investment in Poland. This new
plant, which includes office space, a service and maintenance hub and a
warehouse, brings Xylem’s total investment in Poland to more than zł67 million.
Xylem currently employs almost 350 people at sites in Strzelin and Warsaw.
Further recruitment at the new Warsaw facility, where 45 employees are based, is
expected in the coming months as the company enhances its sales, marketing and
business development capabilities.
Xylem works
with almost 50 Polish suppliers, representing a multi-million spend on electric
motor components and drivers annually.
Alessandro
Bertuzzo, Regional Director for Eastern Europe, Xylem, said “The Polish market
is one of the fastest growing in Europe with a vibrant, young population of 40
million and we enjoy a strong market presence here due to our comprehensive
portfolio and extensive expertise. We are experiencing strong demand across the
three primary market segments we operate in – industrial, public utility and
building services. The manufacturing Purchasing Managers’ Index (PMI), released
by IHS Markit, has been positive for the past three years and increased EU
funding is driving investment in more efficient, smart technologies in the
public utility sector. Similarly, the commercial and residential building
services segment is in a growth phase, boosted by increased business spending
capacity and personal incomes.”
The new
facility in Warsaw follows major investment in Poland by Xylem during 2014/2015
when the company doubled the size of its factory located in Strzelin to more
than 17,000 square meters. The factory, which manufactures large wet rotor
circulators and a range of other high efficiency and smart Lowara-branded
pumping solutions, has been designed as a ‘centre of excellence’ in water
engineering technology. The plant adopts a Lean Six Sigma approach and a
continuous improvement culture, with a focus on consistently meeting customer
needs, product quality, durability, delivery time and reduced waste.
Gardner
Denver Petroleum & Industrial Pumps, solutions provider to the drilling, well
servicing and frac pumps market, has announced the opening of a Dubai facility,
expanding the organization’s international reach. Jebel Ali is a large
commercial port and business hub on the southern outskirts of Dubai. The
facility’s ground breaking took place in late 2017, and construction is expected
to be complete by June 2018. Gardner Denver’s pressure pumping, drilling and
well service segments will all operate from this location, said the company.
The Jebel
Ali, Dubai facility is designed to serve all Eastern Hemisphere markets,
including the Middle East, China, Asia, Europe and Russia.
Ebara Pumps Europe S.p.A. (“Ebara Pumps Europe”), a group company of Ebara
Corporation, moved pump production function to a new pump plant within Vicenza,
Italy, and conducted the ceremony of inaugurating the new plant on April 12th.
The purpose of the pump factory relocation is to bolster its production
capacity, corresponding to the business expansion in the growing worldwide pumps
market. The new plant sits on a site area that is about double the size of the
former facility. The new plant increases the production capacity by half of
standard pumps and motors, and also has an integrated distribution warehouse for
effective production and distribution.
Ebara has maintained a branch in Italy for around 30 years and, with the plant
in Trento as well as the new plant, has provided stainless pumps from Italy to
the world through the group company. Ebara will continue to step up its optimal
production and supply of pumps worldwide.
Sulzer
announced on April 9, 2018, that it had entered into a binding agreement with
its former majority shareholder Renova to acquire five million Sulzer shares
from Renova.
On April 11,
2018, the U.S. Department of the Treasury's Office of Foreign Assets Control
(OFAC) issued a license authorizing the completion of the transfer of the
shares. This share transfer has been completed and Renova is now a minority
shareholder, holding 48.83 percent of the shares in Sulzer. Sulzer now holds
15.24 percent of its own shares.
Sulzer
confirms that it is no longer a blocked party or subject to sanctions under U.S.
law. The company can now resume normal operations globally. To the extent that
its assets have been blocked, Sulzer is taking the necessary steps to achieve
timely reversal.
The business
activities of Sulzer have been considerably disrupted, but the company does not
believe that its long-term performance will be affected.
The
Turbomachinery Laboratory (Turbo Lab), a center of the Texas A&M Engineering
Experiment Station and part of The Texas A&M University System, has appointed
Dr. Eric Petersen as its new director. Petersen assumes the post from Dr. Dara
Childs, who retired in January after serving as director for more than 30 years.
Petersen
will oversee all operations of the Turbo Lab and Symposia Office, including
industry- and government-sponsored research, education, and workforce
development initiatives including short courses and symposia.
Petersen is
a 10-year veteran of the Turbo Lab. His research encompasses gas dynamics,
propulsion, combustion, shock waves, chemical kinetics, optical diagnostics and
spectroscopy, laminar and turbulent flames, and rocket combustion. He has
authored more than 400 journal and conference papers in these areas. He is
vice-president of the Institute for Dynamics of Explosions and Reactive Systems
and an associate editor of the Journal of Engineering for Gas Turbines and Power
and the Journal of Propulsion and Power. He is a fellow of the American Society
of Mechanical Engineers and a member of the American Institute of Aeronautics
and Astronautics, The Combustion Institute and the American Society for
Engineering Education.
Petersen
holds three degrees in mechanical engineering: a bachelor’s from the University
of Central Florida, a master’s from the University of Florida, and a doctorate
from Stanford University. Before coming to Texas A&M, Petersen taught at the
University of Central Florida. Prior to becoming a professor, he was an
analytical engineer in the combustion group at Pratt & Whitney for three years,
and a research scientist in the propulsion science group at the Aerospace
Corporation for four years.
Turbo Lab
faculty, staff, and students conduct research for industry and government
entities in a state-of-the-art facility located in College Station, Texas, USA.
The 37,000 square foot high-bay facility is equipped with 12 vibration damped
test cells and a variety of compressors that provide air for test rigs with
capacities ranging from 4000 scfm at 120 psig to 1350 scfm at 300 psig.
Ron
Woodward, president of BJM Pumps, Old Saybrook, Conn., has retired, effective
March 30, 2018, after spending 45 years in the pump industry. May River Capitol,
Chicago, acquired BJM Pumps in August 2017. The BJM management team will now
report to Brian Comiskey, who joined the company last December.
Jo Vanhoren
is the new president and CEO of Alfa Laval Inc. He was also named president of
Alfa Laval’s North American “cluster” which includes its sales and service
organizations in the U.S. and Canada. The company offers heat transfer,
separation, and fluid handling products through a sales network of direct and
indirect channels.
Vanhoren
assumes these responsibilities after serving as managing director of Alfa Laval
Iberica (Spain and Portugal) since 2012, then as president of the Southern
Europe “cluster,” which includes Iberica; France and Northwest Africa; and the
Adriatic (Italy, Greece, Israel, Malta, and Monaco). His new responsibilities
are part of the company’s new strategic direction announced in 2016-2017,
encompassing three industry-oriented divisions containing 12 differentiated
business units and eight geographical sales “clusters.”
Vanhoren is
based at the Alfa Laval facility in Richmond, Virginia.
The
Hydraulic Institute (HI) announced new leadership during the 2018 HI Annual
Conference. Paul Behnke was appointed to Vice-President, Certification &
Technical Programs while three new members have joined the Board of Directors
for three-year terms:
• Scott King
– Vice-President, Gorman-Rupp, Mansfield Division
• Brian
Sweeney – President, Crane Pumps & Systems, Inc.
•
Christopher Wiseman – President, Commercial and Industrial Motors and Drives,
Nidec Motor Corporation
Andy Tuthill
has been promoted to President of Tuthill Vacuum & Blower Systems effective
January 29, 2018.
Andy
relocated to Springfield in 2015 as Director of Manufacturing and was promoted
to the position of Vice President of Operations in 2016. During his two-year
tenure Andy and his team achieved record productivity, on-time delivery, and
inventory turns.
Prior to his
roles at TVBS, Andy worked two years at Tuthill Transfer Systems within Product
Management and Operations. Before Tuthill, Andy served our country for eight
years as a Lieutenant in the United States Navy.
Andy has a
Master's in Business Administration from Kellogg School of Management at
Northwestern University, a Bachelor of Science from Vanderbilt University, and a
diploma from the Naval Nuclear Power School & Prototype.
The
long-term Group President and Chairman of the Board of Grundfos, Niels Due
Jensen, turns 75 on March 8, and takes this opportunity to withdraw himself from
the position as Chairman of the Board of the primary owner of Grundfos, the Poul
Due Jensen Foundation.
When Poul
Due Jensen passed away in 1977, Niels Due Jensen assumed the overall leadership
of the Group, and stayed as Group President and CEO until 2003. From 2003-2011,
he was Chairman of the Board of Grundfos, and from 2011 until present Chairman
of the Board of the Poul Due Jensen Foundation, the primary owner of Grundfos.
In addition to the positions of trust at Grundfos, he has taken his part in a
fair share of board-work during the years, among others in the Federation of
Danish Industries, DUBA B8, The Danish Export Council, and the Business Council
for Sustainable Development.
The Grundfos
Group today employs 19,200 people, consists of 83 companies in 56 countries and
is the world’s largest in circulator pumps.
Niels Due
Jensen leaves the position as Chairman of the Board of the Poul Due Jensen
Foundation to former CEO of ALK Abelló, Jens Bager. Niels Due Jensen’s daughter
Annette Due Jensen steps into the board of the foundation.
Pfeiffer
Vacuum has received yet another major order for turbopumps and turbo pumping
stations from CERN. CERN is situated in Geneva on the Franco-Swiss border and is
the largest center for particle physics research in the world. Its main business
is fundamental physics – finding out what the universe is made of and
researching the basic constituents of matter. The particle accelerator LHC
(Large Hadron Collider) has a circumference of some 27 kilometers and is used
for colliding proton and ion beams at nearly the speed of light. The accelerated
particles travel in beam lines, which require ultra-high vacuum (UHV)
conditions. These beam lines are pre-evacuated with turbo pumping stations.
Furthermore, turbopumps with a very high compression ratio for light gases are
responsible for generating the insulation vacuum. The insulation vacuum is
necessary for the operation of the superconducting magnets at a temperature of
-271 °C.
CERN was
founded in 1954 and now employs around 2,500 staff and hosts more than 10,000
visiting scientists from all over the world.
Alfa Laval has won another new order to supply Framo pumping systems to an FPSO
(Floating Production Storage Offloading) vessel in the North Sea. The order has
a value of approximately SEK 125 million. This was the fourth large offshore
order for Framo pumping system last month.
An order to supply Framo pumping systems to an FLNG (Floating Liquid Natural
Gas) vessel to be built in South Korea was also secured in March. The contract
has a value of approximately SEK 50 million.
One Framo system was ordered for installation a floating production, storage,
and offloading (FPSO) vessel to be built in China. The order is valued at
approximately SEK 70 million.
The first order comprises offshore pumping systems and emergency generators that
will be part of the platform safety and emergency power systems to an oil
platform in the North Sea. This order was valued at approximately SEK 170
million.
Energy Recovery Inc has secured orders worth US$10.1 million to supply its PX
Pressure Exchanger and pump technologies for water projects in Saudi Arabia. The
orders are expected to ship in the second and third quarters of 2018.
Energy Recovery will supply its PX-Q300 Pressure Exchangers, VPXP circulation
pumps and AquaBold high pressure pumps for multiple desalination facilities,
which will produce up to 470, 000 cubic meters of water per day. Energy Recovery
estimates the PX devices will reduce the facilities’ power consumption for all
projects by 50 MW, saving over 431 GWh of energy per year, and helping the
facilities avoid over 258,000 tons of CO2 emissions per year.
“Historically, the Saudi Arabian market
was difficult for membrane desalination technologies to penetrate as low-cost,
local power enabled technologies such as thermal desalination initially gained
majority market share,” explained Rodney Clemente, Energy Recovery’s vice
president, Water. “Due to advancements in seawater reverse osmosis technologies
and increased awareness in energy preservation, there has been a shift from
thermal desalination to seawater reverse osmosis solutions.”
Energy Recovery first deployed its PX Pressure Exchanger technology into Saudi
Arabia in 2013 and has captured eight mega project references over the past five
years.
Ebara Corporation shipped a large-size submersible motor pump to a pump station
in Ho Chi Minh, Vietnam during March. This submersible motor pump with a 1,000
mm-bore makes it one of the largest of its kind. Typically, submersible pumps
have a bore that is 500 mm or smaller.
In Vietnam, which has recently undergone significant development, the volume of
water that must be treated at a pump station is increasing due to flood
countermeasures taken to address population growth and urbanization. This update
will triple the total drainage capabilities of the pump station. The large
volume of sewage collected in the trunk sewer from the sewerage system is
pumped. Moreover, the pump is lighter and more compact, enabling it to be
installed in the limited space of the pump station’s existing facility.
Model |
DSC |
Discharge rate × Total head × Motor output |
1 000mm discharge bore: |
Delivery destination |
Ho Chi Minh, Vietnam |
Shipping date |
March 2018 |
PG Flow
Solutions has provided a hypochlorite pump skid for Statoil’s Aasta Hansteen
platform, following the delivery of a large chemical injection module and sump
pump packages to the same installation in 2015.
The latest
delivery was part of a subcontractor agreement with Hyundai Heavy Industries,
which has been responsible for constructing both the Aasta Hansteen SPAR
substructure and the platform topside.
“Our
hypochlorite pump system consists of a membrane pump that is used to inject
small amounts of hypochlorite in the freshwater that is supplied to the platform
from PSVs, in order to fully sterilize the water before human consumption. We
have a long track record of supplying systems like this to offshore platforms,”
said Kevin Rose, PG’s project manager for the delivery.
Hypochlorite
is highly corrosive, so all the wetted parts are fabricated in titanium to avoid
corrosion, and meet the lifetime demands for the equipment.
The Aasta
Hansteen platform is currently located at Digernessundet, Stord, Norway, before
being towed to the field later this spring.
Sulzer India
has been contracted to supply 21 barrel-type boiler feed pump sets for GE Power
India Limited. The pumps are destined for the new three thermal power plants,
i.e., 3x660MW Ghatampur, 2x660MW Obra “C” UPRVUL, 2x660MW Jawaharpur JVUNL.
Those plants are being built in Uttar Pradesh, India, and owned by Newveli Uttar
Pradesh Power Ltd, Uttar Pradhesh Rajya Vidyut Utpadan Nigam Limited and
Jawaharpur Vidyut Utpadan Nigam Limited, respectively. The delivery is scheduled
from mid-2018 to mid-2019.
Included in
the orders are 21 barrel-type boiler feed pumps (20MW drive) and 21 booster
pumps. The pumps are specifically designed for use in arduous industrial
applications and are optimized for high-efficiency operations. The scope of
supply also includes 12 condensate extraction pumps and 14 heater drain pumps.
All pump sets will be engineered, assembled, and packaged in India.
Sulzer is a
key player in the supercritical power segment and investing in employees and
sites in India, setting up a new 8MW test bed in Mumbai.
International technology group Andritz has received an order – as part of a
consortium – from l’Office Nationale de l’Électricité et de l’Eau potable (ONEE)
for supply of hydro- and electro-mechanical equipment for the new Abdelmoumen
pumped storage hydropower plant located on the River Issen in Taroudant
Province, about 140 km southwest of Marrakech, Morocco. The order value for
Andritz is over 120 million euros. Construction work will start in the first
half of 2018 and is expected to be completed in 2022.
Andritz’s
scope of supply comprises design, manufacturing, delivery, installation,
supervision, and commissioning of two 175 MW reversible pump turbines, motor
generators, and electrical power systems. The consortium leader, the French
company Vinci Construction Grands Projets, will perform all of the important
civil engineering work for the project. Both companies are combining their
expertise to jointly realize the technically challenging 3 km steel-lined
waterway, consisting of a 2 km-long penstock, more than 700 m of tunnels made of
sections of between 3.5 and 5 m in diameter, and three shafts up to 60 m in
height.
To provide a
reliable base for the design of the pump turbines, Andritz conducted broad
research and model testing activities. Operating under the outstanding, high net
head of about 554 m, the Andritz design ensures that the two pump turbines are
able to accommodate 20 rapid mode changes per day and at the same time meet both
the high efficiency and reliability requirements for many years to come.
Abdelmoumen
will cover peak-load energy demands and provide rapid response power to regulate
the Moroccan grid.
Sulzer has
been contracted to supply 18 pumps for both solar and power islands of the Aksay
50MW CSP plant in China. Aksay is a molten-salt parabolic trough plant with a
15-hours molten-salt heat storage system.
To promote
renewable energy, the Chinese government has launched a first batch of 20 CSP
pilot projects using various technologies: central tower, parabolic trough and
linear fresnel. Most projects will be equipped with a molten-salt heat storage
system to last between 6 to 15 hours. The Aksay plant is one of these 20 pilot
projects.
A dedicated
Sulzer team including engineers from China, Belgium, Spain, Switzerland and USA
worked closely together to develop the optimal comprehensive pump package for
this project. The package includes boiler feed pumps, condensate extraction
pumps, molten salt pumps and attemperation pumps. The pumps will be manufactured
in Sulzer’s factories in China and Belgium.
The Sulzer
Suzhou factory in China is one the main production units for the power market –
focusing on domestic and export markets with its state-of-the-art order-related
engineering, packaging and testing facilities. Furthermore it has the capability
to manufacture one of the most diverse product ranges within Sulzer’s Global
Operations network.
T-T have
fabricated and tested at their Onneley works in Woore, Cheshire, England, six
heavy duty TT NSC horizontal Split-Case pumps complete with 15kW, 380V Siemens
motors. T-T manufactured base plates and guards for the sets, then aligned the
motor and pumps to ensure there was a seamless operation. Once testing was
completed the pump sets were boxed to meet export packaging standards for the
Middle East; the set was supplied complete with ten years’ worth of spares and
tools to maintain the pumps in situ. The pumps were supplied to the Middle East
to a process engineering company, for water supply within a power station and
have a capacity of 100m³/h, a head of 35m and a speed of 1480rpm.
Split-Case
pumps are suitable for a wide range of applications including clean water
supply, cooling water, process water and for high flows. The pumps impeller is
supported by bearings on both sides with its heavy duty construction and
components that minimize vibration to ensure longevity for the pump lifecycle.
Split-Case pumps are efficient and reliable, guaranteeing a cost-effective long
running life and easy maintenance design.
Atlas Copco
Portable Energy has expanded its offering for the dewatering market with the
launch of over thirty new heavy-duty, high capacity pumps. This includes the
addition of three high-flow models to its PAS range of centrifugal dry prime
pumps. The new pumps are capable of accommodating flows of up to 1400 cubic
meters per hour.
Dependent on
the range, pumps can be supplied on a standard pump block, a basic or
flexi-skid, or as part of a trailer, crate or fully containerized package.
Atlas
Copco’s offering for the dewatering market comprises of highly efficient wet and
dry prime centrifugal pumps for construction, drainage and emergency
applications, plus specialized models for wellpoint applications and pumping
abrasive liquids and bentonite mud. A new piston positive displacement pump has
been launched that is specially designed to run dry without damaging internal
components. It is ideally suited for wellpoint applications where the volume and
depth of water is low.
The new pump
range is Atlas Copco branded, although the Varisco name is retained as part of
the VAR range of centrifugal wet prime pumps and will therefore remain
synonymous with first-class dewatering solutions. The Varisco brand will also
continue be used exclusively for the industrial pump range.
To offer
customers extra flexibility, all ranges can be supplied with a diesel engine or
an electric motor as part of Atlas Copco’s E-Pump concept. Furthermore, up to
six modular configurations are possible per range. Dependent on the range, pumps
can be supplied on a standard pump block, a basic or flexi-skid, or as part of a
trailer, crate or fully containerized package.
As well as
its seven centrifugal and piston positive placement pump ranges, Atlas Copco
offers portable submersible dewatering pumps as part of its WEDA+ range. The
range recently underwent a design overhaul, resulting in the introduction of
five innovative pumps that offer up to 20 percent overall reduction in power
consumption compared to previous models.
Sundyne, a
global leader in the design and manufacture of pumps and compressors,
announced that its Sunflo industrial
grade pumps have effectively addressed suction transient conditions in boiler
feed water applications in universities and hospitals throughout the United
States.
Steam power
and cogeneration plant operators are rapidly replacing segmented ring pumps with
Sunflo industrial grade pumps. In each case, the physical size of the boiler
room limits the vertical distance between the deaerator and the boiler feed
water pumps, as these constraints are often set by the height of the plant's
roofline. As a result, Net Positive Suction Head (NPSH) available to pumps is
limited, making the plants susceptible to suction transient conditions that
enable vapor to travel from the deaerator to the pump, causing cavitation, pump
failures and power plant shutdowns.
Sunflo
integrally geared high-pressure pumps feature thrust bearings as part of their
unique modular shaft assembly, which is sized to handle axial thrust without
problematic balancing devices. This feature enables Sunflo pumps to withstand
upset conditions common to cogeneration plants, while also simplifying service
access.
The
impellers on Sunflo pumps feature unique suction inducer technology, which is
optimized to deliver low NPSH requirements - eliminating pump cavitation. Sunflo
pumps also leverage Sundyne's field-proven high pressure impeller technology
that is optimized to deliver high head.
Sunflo pumps
are well suited to address the aggressive nature of boiler feed water
applications, featuring 316-stainless steel construction as a standard, with
higher alloys available, compared to segmented ring pumps that are commonly
constructed from cast iron or carbon steel. The single-stage design simplicity
and compact footprint requires approximately 50 percent less steel than
segmented ring pumps.
A more
efficient seal cooling process, which recirculates the process fluid from the
seal chamber through a seal flush cooler and back into the seal chamber, is now
available for Sunflo pumps. This efficient process reduces fouling and requires
less water and energy for cooling, compared to API-Plan 21 cooling processes,
which are widely used with segmented ring pumps.
"Heating and
power plant operators at universities such as Princeton have run into problems
when they've attempted to deploy segmented ring pumps," said Sundyne's
Industrial Business Unit Leader Dustin Moran. "We worked with the engineers at
Princeton to replace their segmented ring pumps with Sunflo Industrial Grade
pumps. As a result, Princeton increased the efficiency of their plant, and
they've substantially reduced the amount of maintenance required to keep their
pumps operating at peak efficiency."
Through its
Waukesha Cherry-Burrell brand, SPX Flow has 60 years of experience in the
design, manufacture and application of PD pump technology.
The
innovative, new pumps are 3-A certified and can be cleaned-in-place (CIP) as
standard. Connection of the rotor and shaft is completely sealed from the
product zone to prevent any contamination and reduces the risk of internal
corrosion. The front loaded seals are easy to maintain, reduce maintenance times
and are available in a choice of materials and types; including single and
double mechanical and O-ring versions to suite a wide variety of process
applications. The pumps further provide the versatility of bi-directional flow
capability and 3-way mounting for easy integration into process systems.
Designed for
operating up to 500 psi (34.5 bar) pressure and 300°F (149°C) temperature as
standard, the Universal 3 offers customers exceptional robustness for long life
operation. The values vary depending on the pump size and rating option. Key
features include a heavy duty stainless steel frame, double tapered bearings,
positive lubrication of bearings and the use of a wave spring to extend outer
seal life. Shorter, large diameter shafts made from 17-4PH stainless steel
reduce overhung loads, improve seal life and provide greater torque capacity;
which enables the pumps to be used in higher pressure applications.
Close
running clearance rotors reduce slippage and add benefit in terms of improved
sanitary performance and longevity. Combined with a long sealing path from inlet
to outlet, the pump is further designed for low slip operation, high efficiency,
good priming capability and effective flow control.
When it
comes to pumping high viscosity fluids containing large particles; high
efficiency is achieved from rotors with large fluid cavities and easy entry,
anti-cavitation ports. Even for non-lubricating and abrasive fluids, the pump is
designed to maximize service life as it has no bearings in contact with the
process fluid, no internal sliding or rolling contact, and no rotor-to-rotor
contact.
In response
to the worldwide increase in extra large waste water projects, KSB SE & Co.
KGaA, Frankenthal, Germany, has significantly extended its range of large
dry-installed wastewater pumps. The pump manufacturer has developed an extra 15
sizes to add to its Sewatec pump series.
The maximum
flow rate of the largest version will be up to 33,000 m³/h with a drive rating
exceeding one megawatt. The Sewatec type series comprises horizontally or
vertically installed, single-stage volute casing pumps in back pull-out design.
Depending on the fluid handled they can be fitted with a variety of impeller
types, such as multi-channel impellers and free-flow impellers or single-vane
impellers.
The casings
come with a replaceable casing wear ring. Depending on their size, they are
designed with or without an inspection hole. The suction nozzles are always
arranged axially. For the discharge nozzles, customers can choose between a
radial and a tangential arrangement. Grease-packed rolling element bearings,
sealed for life, absorb the bearing forces. A range of shaft seals is available
for selection, including various bi-directional mechanical seals and a number of
different gland packings.
A worldwide
trend towards larger and larger wastewater projects, for example in Mexico City
or London, sees gigantic tunnels of unprecedented dimensions being built. This
has given rise to a demand in larger and larger wastewater pumps.
Alfa Laval
is expanding its successful range of UltraPure pharmaceutical pumps with an even
larger selection. Whether a pharmaceutical or biotech process requires a
centrifugal or PD (positive displacement) pump, the complete range of Alfa Laval
UltraPure pumps cover virtually any pharma or biotech need.
The expanded
Alfa Laval UltraPure range includes the newly released Alfa Laval LKH Prime
UltraPure, a greater selection of the well-known Alfa Laval LKH UltraPure, the
new Alfa Laval SX UltraPure and the streamlined high-performance Alfa Laval
Solid-C UltraPure.
The Alfa
Laval LKH Prime UltraPure sets the new standard in self-priming pharmaceutical
pumps. Primarily used for cleaning-in-place duties containing entrained air,
Alfa Laval LKH Prime UltraPure can also pump product, further reducing capital
investment.
Alfa Laval
LKH UltraPure delivers maximum uptime and high efficiency for pharmaceutical
applications. A precision-engineered pump and motor provide optimal efficiency
with gentle product treatment.
The new Alfa
Laval SX UltraPure offers low pulsation and gentle pumping, and is designed
specifically for transporting sensitive liquids efficiently and effectively. It
is made for the hygienic and high-purity applications of the biotechnology and
pharmaceutical industries.
Alfa Laval
SolidC UltraPure pumps strike the perfect balance between price and performance.
This standardized centrifugal pump is ideal for use in duties such as
cleaning-in-place (CIP) and intermittent product pumping.
KSB is
presenting a new pump monitoring system called KSB Guard. Networked vibration
and temperature sensors fitted directly to the pump make availability at plant
level transparent for the first time. The system ensures that changes in the
operating behavior of the machine are detected at an early stage, and
maintenance work can be better planned, without having to be on site with the
pump.
Unlike
previous systems, KSB Guard is ideally suited for retrofitting. The sensor unit
is attached to the bearing bracket or the drive lantern of the pump using a
magnet and adhesive, and can be mounted during operation, with no need for
changes to the machine. A battery unit, which is also supplied, provides
self-sufficient power supply.
The data,
which is captured hourly, is transferred directly and wirelessly in encrypted
form to the KSB Cloud via a gateway for processing. Users can query the status
data of all monitored pumps at any time and from any location using their mobile
phone, a tablet or a PC, without having to be on site. For maximum coverage in
the field, KSB Guard establishes a mesh network within the monitored pumps,
thereby minimizing the number of gateways required.
In addition
to current status data and recorded trends, other information on the pump –
including the operating manual and exploded view – can be called up with just a
few clicks. This gives the users quick and easy access to a comprehensive
overview of the technical status of their pump population. In the event of the
pump requiring maintenance, users also have all the necessary data at their
fingertips.
If the
average vibration velocity or the temperature exceeds a predefined or
user-configured limit value, the system creates warnings or alerts. These can be
delivered to the user via e-mail or push messages, as required, enabling action
to be taken rapidly if the worst comes to the worst. The new device is designed
for centrifugal pumps from the manufacturer’s product range as well as for
corresponding competitor pumps.
The
associated app or the web portal enables the user to view the current load
condition and the load profile of their fixed speed pumps at any time. The new
system builds on the technologies already employed in earlier monitoring and
analysis units.
The aim of
the newly developed solution was to create a cost-effective interface to the
Internet of Things for the vast number of pumps in operation worldwide.
GEA Develops
its first high-pressure pump for membrane filtrations such as reverse osmosis
and nanofiltration in dairies.The GEA Hilge HYGIA H is a systematic further
development of the GEA pump portfolio, and expands the range of products for the
dairy industry.
Designed for
system pressures up to 64 bar, outstanding cleanability characteristics and a
modular motor connection, the high-pressure pump meets international standards
and specifications, and helps demanding customers around the world optimize
their total cost of ownership.
The new
high-pressure pump is based on the “HYGIA” premium range of hygienic pumps,
which has been proven for decades and is suitable for a large number of viscous
fluids and applications as a result of its high surface quality and
adaptability. It is designed to pump fluids as well as homogeneous media
containing air or gas and withstands a system pressure of 64 bar. “40 bar is
standard in the dairy industry”, says Martin Zickler, product manager for
hygienic pumps. “With a 64 bar system pressure, the successful line of pumps can
now cover the high pressure ranges required for membrane filtration in whey
processing, meaning even more valuable substances can be extracted.” Producers
are increasingly attaching importance to this because modern membrane processes
significantly increase the value added in fractionation and concentration of
whey and milk protein.
GEA's pump
specialists have been concentrating mainly on beverages; however, the
focus—previously on breweries—is now turning to dairy applications. “GEA already
has a wide range of solutions in this segment. The new high-pressure pump closes
a gap in our product range, and now enables us to tailor complete membrane
filtration solutions to our customers.” It is available in two sizes, of which
the large variant—powered by a 45 kilowatt motor—delivers a volume flow of up to
200 cubic meters per hour and reaches a maximum delivery height of 72 meters.
In order to
facilitate cleanability for hygienically sensitive applications—such as in milk
processing—GEA opts for a forged casing instead of a cast metal casing for
product-wetted components. However, both cleanability and 3-A certification were
important parameters for GEA in the development of the pump. All materials have
therefore been carefully selected for use in hygienic processes. The casings are
made of forged CrNiMo (1.4404) and have a nonporous and cavity-free surface.
GEA has
designed the Hilge HYGIA H to use the flexible Adapta motor connection: It
enables the pump to remain in the pipeline when the motor needs to be replaced.
The entire system does not need to be re-sterilized or cleaned. “Experience has
shown that customers choose an Adapta motor connection when the demands are
particularly high. In the pharmaceutical industry—where cleaning time and effort
has a massive impact—the percentage has already reached 80 to 90 percent. The
demand for flexible, cost-saving solutions is also increasing significantly in
the food industry”, says Zickler, explaining why GEA also uses this bearing
bracket for its new high-pressure pump.
Thanks to
the modular design of the Adapta motor connection, the pumps can be equipped
with a wide variety of standard motors, allowing them to easily meet all
country-specific requirements for electric motors. This will also make the GEA
Hilge HYGIA H attractive to foreign markets:
Following
the acquisition of pump specialist Hilge, GEA set up its Group-wide pump center
of excellence at Hilge's headquarters in Bodenheim—near Frankfurt am Main, at
the end of 2017. In the future, the Group's hygienic pumps will be developed and
manufactured there. In the medium term, GEA will also assemble some pumps in the
US to reduce delivery times for this new market and increase cost-effectiveness.
GEA is planning a large-scale US market entry this year, which will require 3-A
certification of the entire hygienic range.
The Finish
Thompson FTI AIR range of Air-Operated Double Diaphragm pumps (AODD) has been
expanded following the introduction of new models in materials which are FDA
compliant. These new pump options are made from Polypropylene and 316 Stainless
Steel so they are ideal for food, beverage, pharmaceutical and cosmetic fluids
handling applications.
The
Polypropylene option has a simple, durable design with a smooth, easy clean
finish with FDA compliant unfilled polypropylene wetted components and a choice
of polypropylene or powder coated aluminum for the non-wetted parts. It has
stainless steel fasteners and is available with threaded or ANSl/DIN/ISO flanged
connections which vary depending on pump size.
The FDA
compliant metallic option features 316L stainless steel wetted components and a
smooth satin finish to RA 200µ-in/5.1µm with tri-clamp connections and stainless
steel hardware. The non-wetted
parts are available in either powder coated aluminum or polypropylene.
An ATEX certified option is also available on request.
Both models
benefit from an integral, stall-free air valve that is simple, rugged and
reliable and eliminates the need for a separate pilot valve, or mechanically
operated pilot valve. The components for this include; a low friction slide
valve on a ceramic plate to allow for long-life and superior sealing, a molded
Buna gasket which ensures total sealing and eliminates flat gasket tearing.
The simple
and proven design places the emphasis on fewer moving parts, resulting in the
all-important benefits of improved reliability, reduced downtime and lower
running costs.
The FTI AIR
range offers the important benefits of using AODD pumps. These include, simple
installation, easy to operate and run, low maintenance and running costs,
self-priming, portable, dry-running and the ability to handle abrasive, viscous
and shear-sensitive liquids and even ‘dirty’ liquids with particles.
The pumps
modular construction contributes toward simplified maintenance with individually
replaceable, lower cost wearing parts which do not require special tools for
fitting. Single piece flow assembly procedures means that every pump is built to
the highest quality of specifications and every pump is tested with a three
point test for vacuum, leakage and run ability.
LMI, a
leading manufacturer of controlled-volume metering pumps and a brand of Accudyne
Industries, announced the PD Series of chemical metering pumps for industrial
water treatment. The new capabilities expand the functionality of LMI's popular
P Series pumps.
The PD
Series helps users simplify selection, configuration and operation. The
intuitive user interface makes it easy for operators to examine capacity
settings and set flow rates to a desired output. These features improve safety
and give operators confidence that the pumps are working as configured. New
alarm indicators for tank levels are brightly displayed on a large color
display.
The new
pumps feature improved hardware, a new graphical user interface and external
control inputs. Enhanced software facilitates new calibration assist
capabilities, plus new functionality to log pump strokes, estimated volume and
power cycles.
FastPrime™
liquid ends, which facilitate easy priming through an integrated bleed-valve are
now standard. Optional AutoPrime™ liquid ends are available for applications
with off-gassing liquids. The Enhanced Model includes the StayPrime™ degassing
technology, which is designed to maintain prime and keep the pump operating when
needed.
Scot Pump, a
Wilo Company, has expanded their line of stamped 304 stainless steel pumps with
NPT connections to include nine new ANSI flanged centerline discharge models.
The new 320-328 series covers up to 385 gpm and 275 ft of head. The pumps
feature Scot’s proven slip-fit O-ring/flinger design which prevents leaks caused
by deformation as a result of over-tightening. They are mounted on a JM frame
and incorporate a back pull-out design and weep holes in the impeller. The weep
holes extend seal life by creating fluid movement in the seal cavity which aids
in venting of air at start-up. The complete line is pending NSF 61 approval with
expected completion by the third quarter of 2018.
The Tacmina
Corporation, headquartered in Osaka, Japan (with USA Headquarters in Schaumburg,
IL), has recently announced the addition of the compact XPL Series Pumps for
manufacturing operations.
The Tacmina
XPL Series pumps were introduced to serve manufacturers with precise transfer,
compact body design, easy maintainability, and explosion-proof motors as needed.
The new XPL series pumps are designed to eliminate pulsation and maintain a
stable chemical concentration transferring at a continuous flow. The XPL series
pumps are designed to operate between discharge of 10 mL/min to 3L/min with a
maximum discharge pressure of 1.5 MPa.
Smoothflow
XPL Series pumps provide a constant and stable flow, are economical to operate
and are a compact size. Advantages include no intrusion of air or leakage, water
resistance and no sliding parts, wide range controlling, automatic control
system ready, easy disassembly and maintenance, and customization options with
many combinations. The XPL Series pumps are designed for use in nearly any
industry and are specifically intended for mixing and blending, filtration,
spray drying, coating industries and in chemical injection and dispersion
processes.
Designed to
help solve numerous shaft-misalignment challenges faced by chemical
manufacturers, Blackmer has introduced the design and operation of its new GNX
series sliding vane pumps. The industry’s first alignment-free, reduced speed
pumps for use in both portable and stationary applications (according to
Blackmer) possesses a design that eliminates the couplings between the gearbox
and the pump and motor by rigidly connecting them in alignment with a C-face (or
similar) motor on both the high-speed and low-speed sides of the pump. This
results in a pump without need for realignment, either at initial installation
or following a maintenance procedure. Providing high-level performance, high
suction lift and line-stripping capabilities with low maintenance and life cycle
costs, the pumps are also ideal for chemical-transfer applications. The GNX
Series pumps’ robust, commercial-grade gear reducer is capable of producing low
ratios, resulting in more precise flow rates.
McIlvaine Company
Northfield, IL 60093-2743
Tel: 847-784-0012;
Fax: 847-784-0061
E-mail: editor@mcilvainecompany.com
Web site: www.mcilvainecompany.com