PUMPS WORLD MARKET
UPDATE
February, 2018
McIlvaine Company
TABLE OF CONTENTS
Duechting Pumpen Buys Habermann Mineral Systems
Desmi Builds New Pump Testing Facility
Homa Pumps Form JV with Ekki Pumps
Richter Chemie Signs Global Strategic Agreement with
Wanha Chemical Group
Bedford Pumps Supplying Fish Friendly Pump for Belgian
Pump Station
Bedford Pumps Selected to Supply Pumps for UK Water
Pumping Station
Andritz Selling Pumps for Egyptian Irrigation Project
KSB India Pumps Used in Indian Nuclear Plant
Sim Pumps Supplying Pumps for Staten Island Ferries
Watson Marlow Adds to Qdos Pump Line for Sodium
Hypochlorite Metering
Weir Minerals Brings Out New Dewatering Pumps
Sundyne Adds to Line of Direct Drive Centrifugal Pumps
NOV Introduces New Reciprocating Pump
Caprari Presents New Horizontal Multi-Stage Stainless
Steel Pumps
Duechting
Pumpen Maschinenfabrik, a specialist for the development and production of
high-performance centrifugal pumps with its headquarters in Witten, Germany,
took over the Habermann Mineral Systems GmbH on January 1, 2018. Habermann
Mineral Systems (HMS) was also a Witten-based specialist in the design and
manufacture of suction dredgers and solids pumps for the sand and gravel
industry. With the takeover on 1st of January 2018, the established brand “Habermann
Suction Dredger” was integrated into the Duechting umbrella brand and will be
continued as the “Habermann suction dredger by Duechting”. In 2015, Duechting
already had adopted the single-stage centrifugal pump program and incorporated
the robust features of the world-famous “suction dredger pumps” into the
conception of its own series, the highly wear-resistant WRX series for abrasive
conveyed goods.
Danish-based
manufacturer DESMI’s latest test bed, completed at the end of 2017 by DESMI
Automation, works with extreme accuracy and a wider variety of testing scenarios
– and it is enabling DESMI’s customers to tap into a new, expanded set of
testing certification services.
“We’ve made
a considerable investment to upgrade our existing test bed with complete,
state-of-the art technology,” said André Jelstrup, Production Manager at DESMI.
“With eight different test bases, each equipped to handle pumps of varying sizes
and types, we’ve now got far greater flexibility.”
Flexibility
isn’t the only advantage of the new facilities. Just as importantly, the new
test bed can be both upgraded and expanded down the line. “This is where the
real future-proofing comes in,” Jelstrup concludes.
DESMI’s
upgraded test bed technology is a vast improvement in performance testing. Once
a pump is secured on its skid, an auto-cycle fills the pump cylinder with
liquid, pushes the air out and automatically tests various points on a
pre-determined pump curve. All the while, two viewing monitors provide a
continuous and complete readout of the test results. Tolerances can also be
accurately measured, providing a significantly larger data set than the previous
system. This latter feature can be used to refine designs or catch problems at a
much earlier point during testing.
Additionally, the new test bed enables technicians to experiment by up-scaling
and down-scaling the power supply, simulating different media viscosities, or
changing the number of frequency converters, for example. It also makes it
easier to connect customer-provided frequency converters for testing pumps to
reflect more accurate operating conditions.
The new test
bed facility also contains an additional bay where noise and vibration tests can
be performed, expanding DESMI’s ability to provide certification services around
these issues, as well.
Looking for
ways to move the company’s test bed technology even further forward, the DESMI
team has been hard at work to deliver remote viewing of pump testing - in real
time. While many customers are able to visit the test bed in person, the option
to view testing remotely will likely prove to be of huge benefit for customers
around the globe.
German pump
manufacturer Homa has formed a joint venture with India’s Ekki Pumps to form a
waste-water pump company, according to February 13, 2018 issue of
Business Standard. The JV, which will
focus on India and the neighboring markets, marks the Indian partner's entry
into the waste-water pump segment. Ekki Pumps claims this is the first ever
Indo-German Joint Venture in the pump industry. The agreement follows extensive
talks between Ekki and Homa on forming an alliance to cater to the Indian
market.
The
objective of this equal JV is to bring to India and neighboring markets a range
of efficient and reliable waste-water pumps and systems based on German
technology. This new partnership will enable Homa to expand its reach to South
Asia, while Ekki will gain access to a top European brand, and its waste-water
pumping technology. This will enable the Indian partner to offer a wider range
of pumps in the domestic and neighboring markets.
As part of
the JV, the two firms are also looking at setting up a new manufacturing
facility in India, in a move that is expected to create 200 jobs over the next
few years. The newly formed alliance will be based in Coimbatore with Dr Klaus
Hoffmann as Chairman and Kanishka Arumugam joining as chief executive. They will
be supported by Vasileios Petridis and Arumugam Periasamy as directors on the
company's board.
Hoffmann
said the expansion of its international operations allows Homa to develop an
increasingly flexible, agile and efficient global strategy to be future ready. A
significant part of the Rs 1.5 billion that the company is investing as part of
its global expansion plan will go towards the JV with Ekki.
Richter Chemie‐Technik GmbH, a global market leader of fluoropolymer lined pump and valve
solutions proudly announces a global strategic agreement with Wanhua Chemical Group at the closing of last year. The long term strategy of world’s number 1 producer of MDI is to become a global leading
chemical corporation; with
targeted acquisitions and overseas projects it is systematically building towardtthis goal. The first
products were supplied over 15 years ago to Wanhua and today thousands of
Richter pumps, control valves and manual valves are enabling Wanhua to reach its long term
strategic goals.
Bedford
Pumps Ltd, the UK’s leading manufacturer of high capacity pumps for the land
drainage industry, has won their second order to supply Fish Friendly pumps to
Belgium. Bedford Pumps worked
together with supply chain partners, Hidrostal Benelux and electrical mechanical
contractors, Electro Goeminne Dikkelvenne, to offer the most reliable and
efficient solution for Engelendelft Pumping Station in Houthulst, Belgium, owned
and operated by VMM.
The vertical
suspended pumpset from Bedford’s DAF (Direct Drive Axial Flow) range will
discharge below floor level at a duty of 400 liters per second at 3m head.
As the pump is to be used in brackish water, it is manufactured entirely
from Stainless Steel, except for the impeller which is cast from aluminum
bronze.
Bedford’s
pumps were carefully matched against the client’s duty requirement and designed
not only to offer a safe passage to fish and eels but also to offer enhanced
life, lower maintenance costs and improved efficiency, resulting in the lowest
total cost of ownership.
Bedford
Pumps Fish Friendly pumps have proven credentials awarded from independent
research consultants in the field of water management, VisAdvies BV, following
extensive and stringent trials. The
tests prove conclusively that Bedford Pumps’ range of submersible and direct
drive pumps are fish and eel friendly with no direct mortality observed from
exposure to the pump.
Bedford
Pumps Ltd has been selected to supply six high energy suspended bowl pumps for a
new water pumping station near Usk in Monmouthshire. The pumps for Prioress Mill
River Water Extraction Pumping Station will extract water from the River Usk to
Llandegfedd Reservoir, approximately 4.5km away.
The reservoir supplies Sluvad Water Treatment Works (WTW) which in turn
supplies a large proportion of South East Wales.
The contract
between Bedford Pumps and Skanska, in partnership with Arcadis as the Dŵr Cymru
Welsh Water Capital Delivery Partners, is for the design, manufacture and
testing of four high flow 1.7 MW pumpsets, and two low flow 710 kW vertically
suspended bowl pumps. The pumps are
sized to accommodate the maximum licensed abstraction rates from the river Usk
throughout the annual cycle. The
high flow pumpsets have an installed weight of over 20,000 Kg.
The new
pumping station system is designed to transfer raw river water, screened to 2mm
by new intake fish protection screens, to Llandegfedd reservoir via a common
delivery manifold, and a combination of 42”/48” parallel rising mains.
The large variation in abstracted flows yields a considerable operating
range of transfer duties, which is to be accommodated using multiple pumps
operating in parallel where necessary.
Bedford
Pumps secured the prestigious contract due to their ability to meet the client’s
needs for the most energy efficient and lowest Whole Life Cycle Cost pumping
solution.
International technology Group ANDRITZ has received an order from CONCORD for
Engineering and Contracting, Cairo, Egypt, to supply 17 vertical line shaft
pumps, including a set of spare parts, for a pumping station providing the water
supply to the Nubaria irrigation canal, located south of the city of Alexandria.
Start-up is scheduled for 2018.
The pumps
supplied will be individually adapted to the customer’s specifications and
achieve an aggregate flow rate of 11.7 m3 per second. Each pump
achieves a head of 28 meters at a shaft power of 222 kW.
Decisive in
award of the contract to ANDRITZ were the special technical features and the low
life-cycle costs of the ANDRITZ pumps as well as the many years of experience
that ANDRITZ has in this sector, with numerous references in the Middle East and
Africa. ANDRITZ first supplied irrigation pumps and equipment to these regions
back in the 1960s.
Make in
India is a major national program driven by the Government of India. It is
designed to facilitate investment, foster innovation, enhance skill development,
protect intellectual property and build best in class manufacturing
infrastructure in the country. The primary objective of this initiative is to
attract investments from across the globe and strengthen India’s manufacturing
sector.
With the
Indian Government’s ambitious growth plans in the energy sector, and the aim to
raise contribution in indigenous manufacturing under “Make in India” initiative,
M/s Nuclear Power Corporation of India (NPCIL) awarded an order worth Rs. 4130
Mio to KSB Pumps Limited for supply of 8 Primary Coolant Pumps - RSR 400/2 with
related accessories. These pumps will be installed at NPCIL’s Gorakhpur Anu
Vidyut Pariyojana 1 & 2 project Haryana.
With the
completion of initial technical as well as commercial formalities; manufacturing
of these pumps will commence at the “Energy Pumps Division” of KSB. Delivery of
these pumps is expected to begin from June 2021 with a target to complete the
order by March 2023.
KSB has been
the pioneer in indigenizing Vertical Canister Pumps and Boiler Feed Pumps for
Super Critical Power Plants, some of which have already been supplied or are at
the dispatch stage. NPCIL has embarked on an ambitious program of 12 PHWR
projects of 700 MW at various locations including the 2 at Gorakhpur in Haryana;
KSB in India has taken up the challenge of indigenizing the Primary Coolant
Pumps. For the Gorakhpur and future
projects of NPCIL, KSB is now geared up to supply the PCPs made 100 percent
locally, following receipt of this order.
The Staten
Island Ferry is one of the New York City famous landmarks, which connects Staten
Island with Manhattan. The salty waters of the Hudson River take a toll on
metallic pumping equipment, and pump corrosion and erosion are one of the main
concerns of the Ferry operators.
Two of the
vessels’ general service pumps were upgraded from Metallic Pumps, which were
having severe corrosion and maintenance problems to SIMSITE® Structural
Engineered Composite Pumps, which will never corrode in sea water! SIMSITE®
Structural Composite Pumps are built out of a structural graphite composite,
hence completely eliminating any future corrosion problems.
Engineers at
the SIMS Pump Company were tasked to design Structural Composite General Service
Pumps to replace the existing Vertical Double Suction Bronze Pumps. The required
guidelines were to keep the overall sizes close to the original, minimize any
piping modifications and maintain, or exceed, the pump performance and
efficiency. The new SIMSITE® pumps had to fit into the same confined space with
the minimal piping modifications.
The SIMSITE®
Structural Composite Pump is a new and proven technology, which is breaking
into the old
world of metallic Engine Room Pumps offering the Customer a much better
solution
with lower operating and maintenance costs! SIMSITE® pumps are light weight,
energy efficient, and last much longer than metallic pumps with little, or no,
maintenance costs! All SIMSITE® Pumps are completely machined as opposed to
being cast or molded, eliminating balance problems, casting defects and porosity
problems inherent in metallic pumps!
In the case
of the Staten Island Ferries, the analysis of the pump system by SIMS engineers,
presented an
opportunity to utilize a SingleSuction Pump design versus the original
DoubleSuction Design of the metallic pumps. The upgrade to a Single Suction
Design with a SIMSITE® Pump led to a more efficient, lighter and more reliable
pump! The SIMSITE® Structural Composite Pump also had the additional benefit of
reducing the noise
level to an
auditable level.
The new Qdos
20 pump – an extension to the Qdos range – has been launched by Watson-Marlow
Fluid Technology Group. The new pump has been developed to offer highly accurate
sodium hypochlorite metering in disinfection applications with flow rates to 20
liters per hour at a maximum of 7 bar pressure. It is especially suitable for
applications at the well sites of many smaller water treatment plants, where
operators are often injecting into water lines at higher pressure.
Qdos 20
features the same user-friendly interface and control options, ensuring that
users have continuity with any existing Qdos applications.
Offering low total cost of ownership, the new model is designed as a
drop-in replacement for diaphragm pumps. Qdos pumps also include the ReNu
pumphead for single, no-tools maintenance.
Its
intuitive interface provides simple control of the pump via manual, 4-20mA,
contact or PROFIBUS control. The
brushless DC motor control maintains flow accuracy of +/-1 percent with a
repeatability of +/-0.5 percent and a turndown ratio of 3330:1.
The pump is
ideally suited for tight control for chlorine residual. Successful field trials
and SCADA data indicate a considerable improvement in variation of chlorine
residual compared to even the highest specification diaphragm metering pumps.
This is achieved via the twin offset rotor design.
The Qdos 20
peristaltic pump technology uses two tube channels; where the channels are
operated out of phase. Although
peristaltic pumps are generally lower in pulsation than other positive
displacement pumps, Qdos 20 reduces this pulsation even further by alternate
tube compressions ensuring pulsation is balanced out.
This results in almost continual positive fluid displacement, and
consistent metering of chemical into the application.
Process
uptime is maximized by facilitating quick, safe and easy pumphead removal and
replacement, with no need for tools, no specialist training and no maintenance
technicians needed on site. The contained pumphead design with integral leak
detection reduces wastage and eliminates operator exposure to chemicals.
Field trials
have confirmed the long life of the pumphead, with one utilities customer in
Minneapolis experiencing 12 months pumphead life. When operating up to 7 bar,
the Qdos 20 pump also significantly reduced maintenance downtime. As a result,
the plant is currently in the process of replacing the trial model with a
production unit.
The new
Multiflo® RF range sets the benchmark for dewatering pump units, expertly
engineered in a compact package, offering customers a light and flexible
solution. Weir Minerals developed
the Multiflo RF unit following specific customer requests for a more compact
dewatering pump that could move around a site with ease while still retaining
the same performance, reliability and robust build of other Weir units.
The key to
the compact design is the use of close coupled pumps, which provide the added
benefit of accurate pump alignment. The Multiflo RF pump was designed with
built-in skid runners and a bolt-on dozer push-bar option to offer its customers
versatility of operating configurations.
The new
diesel driven Multiflo® RF pump presents a unit that incorporates the
convenience of an auto vacuum priming system with an inbuilt skid and a compact
design. The range has been developed to operate effectively in a variety of
harsh environments and applications, such as mining, quarrying, and water
transfer. The dirty water capability sets the pump above the competition.
The Multiflo®
RF range includes seven new units, each designed to maximize efficiency no
matter the application
Sundyne, a
global leader in the design and manufacture of pumps and compressors announced a
series of upgrades to its line of LMV 801 vertical direct drive centrifugal
pumps.
Each API 610
(OH3 or OH5) pump is optimized to address flows to 380 gpm (86 m³/hr), and heads
to 720 ft (219 m), which are demanded by a wide range of applications across the
upstream oil & gas, midstream gas processing, and downstream refining,
petrochemical and general industrial markets.
New
additions to the line of LMV 801 direct drive pumps include:
·
801CS (API
682 Cartridge Seal) – utilizes a self-contained process seal that fits
seamlessly onto the pump shaft as a single assembly. The compact cartridge seal
provides operators and maintenance engineers with a convenient alternative to
standard component seals. It reduces errors in installation while preventing
many of the common causes of seal failure. The 801CS also utilizes a new bearing
box which incorporates a stiffer shaft, larger oil capacity, easy access to the
cartridge seal, and enhanced oil cooling.
·
801S (API
685 sealless magnetic drive) – this configuration combines the hydraulics of
Sundyne's direct-drive pumps with the magnetic drive technology pioneered by
Sundyne HMD/Kontro more than 70 years ago. It is built to comply with both API
685 and API 610 standards, and is specifically engineered to eliminate emissions
and improve personnel safety without compromising on performance.
Dimensionally-interchangeable with Sundyne's standard 801 pump, retro-fit kits
are available to convert mechanical seal drive components with the new sealless
option, without having to disconnect the existing LMV-801 casing and diffusers
from the piping.
·
Flexible
Mechanical Seal and Sealless Configurations – the line of direct drive pumps
utilizes standard seal configurations, including single, double or tandem. Any
LMV-801 pump can be converted in the field to an ultra-reliable, API 682
cartridge seal, or leak free API 685 sealless magnetic drive configuration.
Each Sundyne
direct drive pump is designed to operate at its best efficiency point and
maximize reliability and tolerance to system variations. The new enhancements
and upgrade options to the line of LMV 801 pumps are designed to further enhance
performance, while simplifying installation and maintenance requirements.
National
Oilwell Varco (NOV) is introducing its brand new 415Q reciprocating pump. This
is the latest product in its line of high-pressure positive displacement pumps.
Designed to address the challenges of the saltwater disposal and water injection
markets, the pump enhances the application capabilities of the existing 5-in.
stroke models while providing increased volume opportunities and maintaining
high levels of reliability and performance. The 415Q pump is available in
aluminum bronze and with cast duplex stainless steel fluid ends. It also has an
enhanced power frame and redesigned liquid end.
Caprari
offers the new range of surface horizontal multi-stage pumps PMXT Endurance
series completely made of AISI316 stainless steel. Very thick bodies, the choice
of high performing materials and the innovative technical solutions make the
PMXT Endurance pumps unique on the market for their performance, robustness and
reliability - typical characteristics of Caprari products. PMXT Endurance pumps
are also available in full duplex and full superduplex metal for extreme
industrial applications. The Caprari axial thrust compensation system is present
on the whole range, aiming to minimize the loads that persist on the bearings of
the machine, giving the product a long life. The wear rings are replaceable and
made in duplex with anti-seizing properties and are self-lubricated. This
solution aims to minimize the gap between the impeller and the wear ring,
improving hydraulic efficiency and avoiding seizure problems.
McIlvaine Company
Northfield, IL 60093-2743
Tel: 847-784-0012;
Fax: 847-784-0061
E-mail: editor@mcilvainecompany.com
Web site: www.mcilvainecompany.com