MATS Hot Topic Hour on January 29 covered Technology Improvements which will reduce Compliance Costs

 

Speakers at the Hot Topic Hour yesterday provided recent data which shows that improved activated carbon and absorbents will allow plants to meet MATS emission limits with lower amounts of consumables. Changes to precipitators can allow some plants to meet the particulate requirements of MATS without the need to switch to fabric filters. The MATS decision making process can be compared to a  complicated trip with lots of requirements to reverse directions .  This optimum route can be characterized as a Global Decisions Positioning System (GdPS™).

 

 

http://www.mcilvainecompany.com/Decision_Tree/airqua1.jpg

 

Many of the decisions relative to air pollution control depend on the fuel type.  The life expectancy of the plant is a big factor.  As many as 50 U.S. power plants have opted for dry sorbent injection. To some extent, a short remaining life is the reason for selection of this option.

 

McIlvaine Company will be revising forecasts of activated carbon consumption and will publish these in Mercury Air Reduction Markets within the next few weeks. Participants weighed in on this subject. Initially, forecasts ranged from as little as 300 million lbs/yr to over 1 billion lbs/yr. Cabot just announced a new plant to produce power plant mercury activated carbon with a capacity of 35,000 pounds to be on line in 2016. This follows several expansions and new plants built for this market in the last five years.

 

The group agreed that even a 600 million lb/yr forecast for the U.S. may be too large based on the introduction of new activated carbon products which are both higher in performance and higher in price. For a carbon supplier, selling half the quantity at twice the price not only increases unit profits but allows suppliers to use the remaining capacity for other applications.

So the revised forecast will focus on activated carbon revenues as opposed to tonnage. It will also take into account inroads from fuel-based chemicals and non carbon absorbents.

 

MATS Agenda by Bob McIlvaine, McIlvaine Company - Hot Topic Hour January 29, 2015

Bob provided an overview of the whole MATS decision making process using the GdPS™ Concept.

Revision Date:  1/29/2015

Tags:  221112 - Fossil Fuel 化石燃料, McIlvaine, Activated Carbon, Dry Sorbent Injection, Precipitator, Fabric Filter, MATS, Mercury Removal, HCl, SO2, Particulate


 

Martin O’Brien of Calgon Carbon addressed three problems which have been solved with unique activated carbon designs.  Plants with high SO3 content in the flue gas are not able to meet mercury limits at the carbon injection levels needed for low SO3 content.  Calgon Carbon has products which are efficient under the high SO3 conditions. They also have products which can meet the emission limits while still minimizing contamination of the flyash for the purposes of cement production. Specially designed carbons, in conjunction with dry sorbent injection, provide high efficiency on both acid gases and mercury.

Activated Carbon in Challenging Flue Gas Environments by Martin O'Brien, Calgon Carbon - Hot Topic Hour January 29, 2015

Martin O'Brien addressed three problems which have been solved with unique activated carbon designs.

Revision Date:  1/29/2015

Tags:  221112 - Fossil Fuel 化石燃料, Calgon Carbon, Activated Carbon, MATS, Mercury Removal


 

Jim Dickerman of Lhoist provided recent data to show that a unique hydrate achieved the following:

Very high removals of SO2 (>98%) have been demonstrated for some industrial applications.

 

§  Sorbacal®SPS performed 30–50% better than other hydrates tested for all conditions.

 

§  Reaction is very temperature dependant – in general, the higher the temperature, the better the removal.

 

DSI for MATS and CSAPR by Jim Dickerman, Lhoist / Chemical Lime - Hot Topic Hour January 29, 2015

Jim Dickerman provided recent data to show what a unique hydrate achieved.

Revision Date:  1/29/2015

Tags:  221112 - Fossil Fuel 化石燃料, Lhoist, Dry Sorbent Injection, MATS, HCl, SO2


 

 

Mike Widico of KC Cottrell addressed the particulate aspects of MATS.  There are changes to precipitators which can increase efficiency and, in some cases, cause a non-MATS compliant precipitator to meet the new requirements. Some of the existing precipitators will meet MATS without any upgrades. Others may find a switch to fabric filters is warranted. Mike addressed the fabric filter options as well.

 

In the Q&A, Mike observed that the new mass monitoring requirements associated with MATS will require continuous performance at a level not previously needed with opacity monitors and periodic stack tests.

MATS Compliance Choices for Particulate Control by Michael James Widico, KC Cottrell - Hot Topic Hour January 29, 2015

 

Mike Widico addressed the particulate aspects of MATS.

Revision Date:  1/29/2015

Tags:  221112 - Fossil Fuel 化石燃料, KC Cottrell, Precipitator, Fabric Filter, MATS, Particulate


MATS Compliance Choices Webinar - Hot Topic Hour January 29, 2015

Speakers at the Hot Topic Hour provided recent data which shows that improved activated carbon and absorbents will allow plants to meet MATS emission limits with lower amounts of consumables.

Revision Date:  1/29/2015

Tags:  221112 - Fossil Fuel 化石燃料, Lhoist, McIlvaine, Calgon Carbon, KC Cottrell, Activated Carbon, Dry Sorbent Injection, Precipitator, Fabric Filter, MATS, Mercury Removal, HCl, SO2, Particulate