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The Mitsubishi system which reduces SO3 incorporates a gas to gas
heat exchanger which is not new. But instead of providing gas reheat the heat is
used in the condenser thereby increasing efficiency and recovering 2 MW in a 600
MW boiler as seen in hyperlink below.
Mitsubishi High Efficiency System
By placing the heat exchanger ahead of the precipitator and lowering the temperature below the acid dewpoint they cause SO3 to condense on the flyash. In the case of a boiler with 10 ppm SO3, there is a 90 percent reduction. Also there is very high particulate removal. The secret to corrosion prevention is maintenance of the correct flyash to SO3 weight ratio as seen in hyperlink below.
MHI High Efficiency System with correct flyash to SO3 ratio
The cost after three years compares very favorably to either a WESP or alkali injection, as seen in hyperlink below.
Feasability study for 600 MW Boiler
Nine installations all have SO3 stack concentrations of less than 1 ppm and particulate emissions as low as 0.002 gr/scf. Three of the units are more than 1,000 MW in size, as seen in hyperlink below.
