McIlvaine Hot Topic Hour Registration

On Thursday at 10:00 a.m. Central time, McIlvaine hosts a 90 minute web meeting on important energy and pollution control subjects. Power webinars are free for subscribers to either Power Plant Air Quality Decisions or Utility Environmental Upgrade Tracking System. The cost is $125.00 for non-subscribers.

Market Intelligence webinars are free to McIlvaine market report.

 

2013

 

DATE

SUBJECT

 

January 10

Update on Oxy-fuel Combustion

Power

January 17

Production of Fertilizer and Sulfuric Acid at Coal-fired Power Plants                  

Power

January 24

Gypsum Dewatering

Power

January 31

Filter media (forecasts and market drivers for media used in air, gas, liquid, fluid applications, both mobile and stationary).

Market

Intelligence

February 7

Valves for Power Plants, Boilers and Water Treatment Facilities

Power

To register for the Hot Topic Hour, click on:

http://www.mcilvainecompany.com/brochures/hot_topic_hour_registration.htm.

 

Here are the Headlines for the December 14, 2012 – Utility E-Alert 

 

UTILITY E-ALERT

 #1104– December 14, 2012 

Table of Contents

POWER-GEN 

COAL – US 

COAL – WORLD 

 

GAS/OIL – WORLD

 

CO2 

NUCLEAR 

BUSINESS 

 

For more information on the Utility Environmental Upgrade Tracking System, click on: http://www.mcilvainecompany.com/brochures/energy.html#42ei.

 

Power-Gen Action was on Gas Turbines and Water 

Suppliers of catalyst for gas turbines such as Haldor Topsoe, Cormetech and BASF were very busy at Power-Gen this week. Suppliers of FGD dampers had only modest traffic at their stands. Those companies involved with fabric filters and direct sorbent injection were also busy.

Alstom reports a number of orders for seawater scrubbers in China and India. Marsulex has entered into an alliance with Termokimik of Italy to offer SCR in North America. Termokimik has 23,000 MW of SCR systems installed worldwide. 

China is issuing and enforcing Tough Standards 

McIlvaine held a breakfast meeting Wednesday morning to discuss the potential for China to use certain international technologies. The participants were: 

Joe Wang gave a speech at the conference comparing U.S. and Chinese air pollution control activities and regulations. In the PRC, both existing and new plants have to meet particulate limits of 30 mg/Nm3. Both new and existing plants have to meet 100 mg/Nm3 for NOx. Older plants have an SO2 limit of 200 mg but new ones must meet the 100 mg limit. Mercury is

30 mg/Nm3

Joe indicated that existing precipitators are having a tough time meeting the particulate limits. He predicts that a number of fabric filters will be installed. Lonjing has a new design precipitator designated "BEH" that can meet the tougher standards. The company has also successfully installed hybrid fabric filter /precipitators by replacing the last field in the precipitator with a high flow fabric filter. Joe says the agglomeration effect of the precipitator assures that the baghouse can operate with low pressure drop even at the higher velocities. This combination is achieving emissions as low as 10 mg/Nm3.

Clear Edge has developed ceramic filter technology to remove both dust and NOx at 850°F. SO2 and SO3 are also removed to the extent the cake contains alkaline compounds. It was concluded that this technology could have many applications in China both for retrofits and new installations. 

Neumann Systems has solved the sodium loss problem associated with dual alkali systems. The participants visualized a very high efficiency system with Chemtura bromine injection for mercury, the Clear Edge ceramic filter followed by the Neumann double alkali SO2 scrubber. Yokogawa controls, Victaulic couplings and Paragon tight air heater seals would contribute to the higher efficiency.

Shown below - Jake Kershman, Joe Wang, Bob McIlvaine

 

 

Air Filters and NH3 Slip are Variables affecting Gas Turbine Emissions 

Glen England of Environ answered questions about gas turbine particulate (PM) emissions at an informal discussion held at the Pneumafil stand.  Glen pointed out that emission limits are so tough in some areas that the particulate in the ambient air can become a factor in meeting the emission requirements. Pneumafil can offer filters with varying efficiencies. Normally the selection is dictated by maintenance concerns, but where the emission limits are very low the filter efficiency may have to be selected with the limits as the governing criterion.

Go Iwata of Yokogawa attended this session. Later McIlvaine visited the Yokogawa stand and learned about the tunable diode laser which can precisely measure NH3 slip. This precise measurement and control is important to minimize emissions and ammonia consumption.

 

Municipal Wastewater Treatment and Flow Control Revenues to Exceed $24 Billion in 2013

Municipalities around the world will spend $24.3 billion for wastewater flow control and treatment equipment in 2013. This is the latest forecast by the McIlvaine Company through aggregating data in a number of its market reports. (www.mcilvainecompany.com)

 

Municipal Wastewater Purchases in 2013 ($ Millions)

 

Cartridges

300

Liquid Macrofiltration

1,100

Pumps

8,200

Cross-flow Membranes

400

Sedimentation and Centrifugation

1,100

Treatment Chemicals

4,500

Valves

4,300

Water Monitoring

1,400

Total

24,300

Developing countries will be mostly purchasing equipment for new plants.  Developed countries will be purchasing equipment for plant expansions and to meet new regulatory requirements.

There is a small market for cartridges because they are not cleanable. Much of the dewatering is accomplished with macrofiltration including belt filter presses, recessed chamber filter presses and drum filters.

The market for pumps is divided between transport and treatment. Pumps are required at lift stations to move the sewage to the treatment plants. Each treatment step requires pumps capable of handling solids from just a few percent up to 20 percent or more in the dewatered sludge.

Cross-flow membranes are used when tertiary treatment and reuse are accomplished. Centrifuges compete with belt filter presses for sludge dewatering. Clarifiers are used in both physical and biological treatment processes.

Chemicals are needed for flocculation, coagulation and disinfection. Valves are used throughout the treatment steps.  Flow and other physical measurements require a number of monitors. Evaluation of water cleanliness has traditionally been achieved with samples taken manually and then tested in on-site laboratories. There is a trend to switch to on line measurement.

 

For more information on these services, click on:

 

Air & Water Pollution Monitoring World Markets:  http://home.mcilvainecompany.com/index.php?option=com_content&view=article&id=106extsup1.asp

 

Cartridge Filters: World Market   http://www.mcilvainecompany.com//brochures/water.html#nO24

 

Liquid Filtration and Media World Market: http://www.mcilvainecompany.com/brochures/water.html#n006

 

Pumps World Markets
http://www.mcilvainecompany.com/brochures/water.html#N019 

 

RO, UF, MF World Market http://www.mcilvainecompany.com/brochures/water.html#no20       

 

Sedimentation/Centrifugation World Markets, click on: http://www.mcilvainecompany.com/brochures/water.html#n005                                                                                              

 

North America Municipal Wastewater Treatment Facilities and People: http://www.mcilvainecompany.com/brochures/water.html#62ei.

 

Industrial Valves: World Markets http://www.mcilvainecompany.com/brochures/water.html#n028

 

Power Industry to Spend $4.8 Billion for Treatment Chemicals in 2013

Electric utility power generators will spend more than $4.8 billion for water and wastewater treatment chemicals in 2013. This is the latest forecast in Water and Wastewater Treatment Chemicals: World Market published by the McIlvaine Company. (www.mcilvainecompany.com)

($ Millions)

Subject

2013

 Activated Carbon

 36

 Chelants

 331

 Corrosion Inhibitors

 2,413

 Defoamers

 139

 Inorganic Flocculants

 45

 Ion Exchange

 230

 Odor Control

 9

 Organic Flocculants

 103

 Other

 3

 Oxidizers & Biocides

 174

 pH Adjusters

 36

 Scale Inhibitors

 1,356

 Total

4,875

The largest expenditures will be for corrosion and scale inhibitors used in the boiler feedwater circuit.  Flocclulants are used in cooling water treatment, boiler feedwater treatment and to treat wastewater. The limestone and lime used for SO2 capture in scrubbing systems are not included in this total. Also not included are ammonia and urea used for NOx removal.

The market is growing at double-digit rates in Asia due to the construction of many new coal-fired power plants.  In the U.S. and Europe, the market growth will be low due to several factors.  Some coal-fired capacity is being replaced with renewables such as wind and solar which do not require treatment chemicals.  Combined cycle gas turbine plants require considerably less water and, therefore, treatment chemicals than do coal-fired power plants.

On the positive side, many plants are opting to use treated municipal wastewater as a source for cooling and boiler feedwater. Chemicals are required to remove biological and chemical contaminants. There is growth in the use of geothermal energy.  Very large amounts of scale inhibitors are used in these plants.

For more information on Water and Wastewater Treatment Chemicals: World Market, click on: http://www.mcilvainecompany.com/brochures/water.html#NO26.

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Bob McIlvaine
President
847-784-0012 ext 112
rmcilvaine@mcilvainecompany.com
www.mcilvainecompany.com

 

 

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191 Waukegan Road Suite 208 | Northfield | IL 60093

Ph: 847-784-0012 | Fax; 847-784-0061

 

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