McIlvaine Hot Topic Hour Registration

On Thursday at 10:00 a.m. Central time, McIlvaine hosts a 90 minute web meeting on important energy and pollution control subjects. Power webinars are free for subscribers to either Power Plant Air Quality Decisions or Utility Environmental Upgrade Tracking System. The cost is $125.00 for non-subscribers.

Market Intelligence webinars are free to McIlvaine market report.

 

2012

 

DATE

SUBJECT

 

November 8

FGD Scrubber Components

Power

November 15

Dampers and Expansion Joints for Coal-fired and Gas Turbine Power Plants

Power

November 29

Catalyst Selection for NOx and Other Gases

Power

December 6

Boiler Feed and Cooling Water Treatment

Power

December 13

Co-firing Sewage Sludge, Biomass and Municipal Waste

Power

 

2013

 

January 10

Update on Oxy-fuel Combustion

Power

January 17

Production of Fertilizer and Sulfuric Acid at Coal-fired Power Plants                  

Power

January 24

Gypsum Dewatering

Power

January 31

Filter media (forecasts and market drivers for media used in air, gas, liquid, fluid applications, both mobile and stationary).

Market

Intelligence

February 7

Valves for Power Plants, Boilers and Water Treatment Facilities

Power

To register for the Hot Topic Hour on November 8, 2012, click on:
http://www.mcilvainecompany.com/brochures/hot_topic_hour_registration.htm.

 

Here are the Headlines for the October 26, 2012 – Utility E-Alert

 UTILITY E-ALERT

#1098 – October 26, 2012

Table of Contents

COAL – US

COAL – WORLD

 

GAS/OIL / US

§  Northland Power acquires Rights to develop Two Gas-fired Peaking Plants in Illinois

§  Holland BPW recommends New Site for proposed Natural Gas-fired Power Plant

 

GAS/OIL – WORLD

§  General Electric planning 1,000 MW Power Plant in Kenya

§  Gulf JP has financing for 1,600 MW Rojana Industrial Park Combined Cycle Plant in Thailand

BIOMASS

NUCLEAR

§  E.ON pulls out of Finnish Nuclear Power Plant Project

§  Dominion to close 556 MW Kewaunee

BUSINESS

§  Uzbekistan plans to attract Korean Kepco to construct New Thermal Power Plant at Uchkuduk

§  Santee Cooper to retire Coal, Oil-fired Power Plants at Jefferies and Grainger

§  Fuel Tech awarded ULTRA™ Orders in China Totaling $2.6 Million

HOT TOPIC HOUR

§   (Free) "Hot Topic Hour" on November 1st is on "Cooling Towers and Cooling Tower Water Treatment as well
 as Co-generation to Eliminate Cooling"

For more information on the Utility Environmental Upgrade Tracking System, click on: http://www.mcilvainecompany.com/brochures/energy.html#42ei.

 

Sedimentation and Centrifugation Revenues to Rise 5.6 Percent Next Year to $7.3 Billion

Municipalities, chemical producers, and food processors will raise purchases of centrifuges, clarifiers and related equipment next year by 5.6 percent increasing revenues to $7.3 billion.  This is the conclusion reached in the McIlvaine continually updated report, Sedimentation/Centrifugation World Markets.  (www.mcilvainecompany.com)

($ Millions)

Subject

2012

2013

Percent Increase

 Clarifier

 2,997

 3,168

5.7

 Decanter

 741

 772

4.2

 Disk

 1,305

 1,398

7.1

 Dissolved Air Flotation

 655

 693

5.8

 Hydrocyclone

 451

 474

5.1

 Other Centrifuges

 791

 823

4.0

Total

6,939

7,328

5.6

The McIlvaine forecast is in percentages, so actual sedimentation revenues will rise by about 6 percent.  This is a higher estimate than predicted for some of the major participants in this market.

Percent Projected Revenue Increases for Individual Companies

Company Name

2013

2014

Alfa Laval

4.75

5.6

GE

4.8

3.9

Siemens

3.7

4.6

Alfa Laval is one of the largest suppliers of this equipment and is a major supplier of disk and decanter centrifuges. Analysts following this company are projecting revenue increases of 4.75 percent in 2013. Two other major players are GE and Siemens. However, the sales of sedimentation and centrifugation equipment are a small portion of their total sales. In general, both suppliers are more optimistic about the water segments than they are about the businesses as a whole.

The clarifier market is the largest single segment. The challenges with hydraulic fracturing of oil and gas shale are boosting this segment at greater than 5 percent annually. East Asia is the largest purchasing region. Higher than average revenues in this region will offset lower than average revenues in other regions.

For more information on Sedimentation/Centrifugation World Markets, click on: http://www.mcilvainecompany.com/brochures/water.html#n005                                                                                                

Strategically Located Energy Complexes are the Greenest Option Affordable

Energy complexes that burn a combination of coal and biomass, provide waste heat to other manufacturing within the complex, and capture CO2 to use for enhanced oil recovery are the greenest option.  Furthermore, they are affordable and practical. This is the conclusion reached in the McIlvaine report, Fossil & Nuclear Power Generation: World Analysis & Forecast.  (www.mcilvainecompany.com)

This conclusion is based on the following facts:

·         Coal has to be a bridge fuel for at least the next 40 years

·         Cogeneration doubles the efficiency of coal-firing

·         Coal combustion is the most economical way to provide CO2 for enhanced oil recovery

·         New coal-fired power plants with only a 25 year life can replace old coal-fired power plants economically

·         Methane has one hundred times the global warming effect of CO2 in the first 25 years

Renewables at best are carbon neutral.  A holistic concept combining co-generation, enhanced oil recovery, biomass co-combustion and ultrasupercritical boilers can result in a net reduction in greenhouse gases, the avoidance of other pollutants escaping to the atmosphere and a net gain in water.

The world will be spending $300 billion per year to construct new coal-fired power plants. The question is where will they be built?  Presently, the U.S. consumption of coal is down, but exports are way up.  China has been and will install as much coal-fired capacity as exists in the U.S. every six years.  India, Vietnam, Indonesia and other Asian countries are also building many power plants.

Logic and economics may or may not prevail.  Global warming is just what the title indicates.  It is-- global. If the U.S. solves its CO2 emission problems by shipping coal to China, it only transfers the emission source. As long as the U.S. keeps buying goods which require energy to manufacture, China will keep building new coal-fired power plants.

At the rate coal is being consumed, it will not be a major source of greenhouse gas emissions seventy-five years from now.  Likewise, the supply of other fossil fuels will diminish rapidly over the next seven decades. So we need to look at the allocation of these resources with both a focus on the short-term and long-term impact on the world economy and the environment.

There are some significant inconsistencies in some of the analyses.  For example, the short-term warming impact of methane is very high compared to CO2. However, methane converts to CO2 over a period of time. Most of the decision models use a one hundred year comparison of the relative harm and conclude that methane is only twenty-nine times more harmful than CO2. But if the focus is on the short-term rather than long-term impacts, then this ratio needs to be increased.

Global Warming Impact in Tons of CO2 Equivalent in 25 Year Increments for One Ton of Emissions

Gas

Year 1-25

Year 26-50

Year 51-75

Year 76-100

Total

CO2

     25

25

25

25

100

Methane

2,825

25

25

25

2,900

In the first 25 years, the warming impact of methane is one hundred thirteen times greater than CO2.  The methane losses from unconventional gas exploration, production and transport have not been fully quantified. There is general agreement that they are at least two percent. This still makes gas relatively greener than conventional coal. However, there are some experts who claim that losses are closer to four percent which would make even conventional coal competitive. In any case, there is a big advantage for clean coal over the first 25 years.

Forward looking utility companies such as Great Rivers Energy are building efficient complexes. The Coal Creek power plant not only generates power but all the energy needed for a co-located ethanol plant. The Spiritwood plant which is just being restarted also has a number of efficient ways to utilize excess heat resulting in efficiencies that are nearly double older stand-alone power plants.

New studies show that if coal-fired power plants were built in areas where there is a need for enhanced oil recovery there would be a use for all the CO2 generated by all the world’s coal-fired power plants. Furthermore, new technology for condensing moisture from the power plant discharge gases would actually create water. Therefore a power plant burning 20 percent biomass and 80 percent coal and also sequestering the CO2 for enhanced oil recovery, would actually reduce the CO2 in the atmosphere and emit no pollutants; it would also create, rather than use, water.

Relative Emissions of Pollutants in Tons of CO2 Equivalent

Process

Separate and Old

Processes

Integrated and New with Carbon Sequestration

Integrated and New Without

Carbon Sequestration

Coal-fired Boiler

100

4

30

Steam Assisted Enhanced Oil Recovery

5

1

 

Co-generation Facility such as Cellulosic Ethanol

10

1

1

Biomass in Normal Cycle

0

-10

0

Total Impact

115

-4

31

1 ton of SO2 = 100 tons of equivalent CO2, 1 ton of Mercury = 1 million tons of CO2

If oxycombustion is used, all the flue gases are CO2 so there are no atmospheric emissions. The CO2 is used to recover oil.  No credit is taken for the fact that additional energy would be required to recover oil from a new source. The Blue Flint ethanol plant of Great Rivers Energy does not have a dedicated boiler, so its emissions are negligible. If it were using the cellulosic rather than the corn based ethanol process, it would also generate waste biomass which could be combusted in the coal-fired boiler.

In general, biomass is neutral. Plants absorb CO2 as they grow and release it again when they decay. The substitution for coal in the integrated systems causes the biomass carbon to be sequestered. 

There are many older coal-fired boilers in the U.S. and other countries which cannot practically produce CO2 for enhanced oil recovery.  However, rather than just operate them as is for the next 25 years before retirement, it will be highly desirable to convert them to energy complexes including district heating.  The Martin Drake power plant near downtown Colorado Springs is typical of such plants. It is centrally located where the waste heat can be economically used. The elimination of the cooling tower would also be an aesthetic benefit.  It is already investing in very efficient SO2 scrubber systems provided by Neumann Systems.  The conversion of older plants to energy complexes can reduce the total harm in tons of CO2 equivalent to just 27 percent (31/115) of the present emissions. This is the most cost-effective way to reduce emissions and should be a high priority.

 

For more information on: Fossil & Nuclear Power Generation: World Analysis & Forecast, click on:  http://www.mcilvainecompany.com/brochures/energy.html#n043

 

PUMPS MARKET

UPDATE 

September/October, 2012

TABLE OF CONTENTS

Acquisitions

ITT Purchases Bornemann Pumps

Taco Buys Hydroflo

CRI Pumps Acquires British Pump Company

Xylem Buys Heartland Pumps

Liebherr Group Buys German Concrete Pump Manufacturer Waitzinger

New Facility

Flowserve Opens New Factory in Rio de Janeiro, Brazil

Sulzer Moving Headquarters within Winterthur, Switzerland

New Subsidiary

Pentair Combines Nijhuis and Fairbanks Morse into New Company

Financial

McNally Bharat Increases Share in Hayward Tyler

Schlumberger Reports Pump Sales Down

Sulzer Increases Sales by 21.9 Percent for Nine Months

Gardner Denver Reports Third Quarter Revenues Down 11 Percent

Gardner Denver Confirms It is Considering Selling

Gorman Rupp Third Quarter Sales Increase 1 Percent

People

Crane Fluid Handling Appoints New President

FMC Technologies Announces Leadership Changes

Wilo USA Makes New Appointments

Projects

Schlumberger Framo Wins Subsea Pumping Project

Torishima Wins Order for FGD Pumps for Taiwan Power Plant

Schlumberger Gains a Second Pumping Contract

Torishima Also Wins Order for Boiler Feed Pumps for US Solar Plant

Patterson Pump Company to Build Pumps for New Orleans Flood Control

Flowserve Completes Testing of New Subsea Pump and Motor

ClydeUnion Wins Contract for Feedwater Pump in Slovenia Nuclear Plant

HMS Wins Chinese Nuclear Power Plant Contract

Pentair Pumps Protect New Orleans

Colfax Allweiler Delivers Pumps to Turkey Sewage Plant

Flowserve Awarded Dow Benelux Maintenance Contract

Flowserve Engineered Pumps Designed for DuPont Hydroprocessing Technology

Metso Provides Equipment to Ukrainian Iron Mine

Apollo Goessnitz Delivers Pumps to Statoil Off-shore Platform

New Products

Sulzer Develops New Dewatering Pump

Sulzer Completes EffeX Wastewater Pump Series

FMC Technologies and Sulzer Collaborated on New Subsea Pump

Belarusian Pump Manufacturer Upgrades Pumps

Verder Brings Out New Air-Operated Double Diaphragm Pump

Ensival-Moret Announces New Process Vacuum Pump

KSB Launches New RO Seawater Desalination Pump

Grundfos Announces New SE and SL Wastewater Pumps

Dragflow Introduces Submersible Mining Pump

 

For more information on: Pumps World Markets, click on: http://www.mcilvainecompany.com/brochures/water.html#N019 

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You can register for our free McIlvaine Newsletters at: http://www.mcilvainecompany.com/brochures/Free_Newsletter_Registration_Form.htm.

 

Bob McIlvaine
President
847-784-0012 ext 112
rmcilvaine@mcilvainecompany.com
www.mcilvaine@mcilvainecompany.com

 

 

Copyright © 2012 McIlvaine Company. All Rights Reserved
191 Waukegan Road Suite 208 | Northfield | IL 60093

Ph: 847-784-0012 | Fax: 847-784-0061

 

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