Asian Ultrapure Water Sales to Exceed $3 Billion in 2015

In the rapidly growing Asian market, sales of ultrapure water systems and consumables will exceed $3 billion for the first time ever in 2015. This is the conclusion reached in the McIlvaine on line report Ultrapure Water World Markets.

Industry Totals ($ Thousands)

Industry

2015

Coal-Fired Power

 1,044,935

Electronics

 993,932

Flat Panel

 662,483

Gas Turbines

 33,210

Industrial Power

 172,169

Other Industries

 79,009

Pharmaceutical

 138,426

Asia is building more new coal-fired power plants than the rest of the world combined. The majority of these power plants are of the ultrasupercritical design. These power plants need the highest purity boiler feedwater. Contrary to public perception, the Chinese fleet is operating more efficiently than the U.S. counterpart. The reason being that most of the Chinese plants have been built since 2000. By contrast, the average coal-fired power plant in the U.S. is more than forty years old. Asia has been quick to embrace newer technologies such as electrodeionization (EDI) as a substitute for ion exchange.

Asia is proceeding with come nuclear power plants. These power plants require the highest quality water. Combined cycle gas turbine plants also require high quality water but their needs per megawatt are less than half of that of a coal-fired power plant.

Over 50 percent of the market is attributable to the electronics and flat panel segment. Asia has more electronics facilities using ultrapure water than the other continents combined. One of the bigger growth segments in China has been photovoltaic cells for the solar industry. These plants do require ultrapure water although not as pure as required for semiconductor manufacture.

The one application where Asia does not dominate is pharmaceuticals. Water for injection (WFI) needs to be ultrapure because it is mixed with substances which are then injected into humans. The bulk of the manufacturing of pharmaceuticals is still in the U.S. and Europe.

Special instrumentation which can measure dissolved oxygen and other constituents in parts per billion are required in ultrapure water systems. There are a series of filtration steps ending in treatment by reverse osmosis. Even after the water is ultrapure there is a concern about re-contamination in pumps and piping. Consequently, in a semiconductor plant, the water leaving the RO system passes through piping and then into an end point membrane cartridge filter before being used to wash the wafer.

For more information on Ultrapure Water World Markets: http://home.mcilvainecompany.com/index.php/component/content/article?id=71#n029

 

Cross-flow Membrane Market Revenues in 2014 will exceed $10.4 Billion

Sales of cross-flow membranes and equipment will exceed $10.4 billion in 2014, according to the latest projections in RO, UF, MF World Market published by the McIlvaine Company.

($ Millions)

Industry

 2014

 Chemical

 435

 Desalination

 3,166

 Food

 273

 Metals

 358

 Mining

 120

 Oil & Gas

 124

 Other Industries

 744

 Pharmaceutical

 903

 Power

 652

 Pulp & Paper

 250

 Refining

 120

 Residential/Commercial

 727

 Semiconductor

 253

 Wastewater

 367

 Water

 1,994

 Total

10,486

 

 

Desalination is the biggest segment and is growing at 11 percent per year compared to 6 percent for the industry in entirety. This growth rate is exclusive of inflation. The market in China is growing faster than in any other nation. China plans to more than triple its production to 2.2 million cubic meters a day by 2015. China is also the largest purchaser of cross-flow membranes for the power industry.  The boiler feedwater must be ultrapure.

Reverse osmosis is utilized in desalination, boiler feedwater, injectable pharmaceutical fluids and for purification of wastewater for reuse. Ultrafiltration is used for purification of water and wastewater and separation of products in the food and beverage industry. Microfiltration is edging out granular media filters as a method for purifying water for drinking purposes. A process for combining membrane filtration and biological treatment in one vessel is being widely used. Membrane bioreactors (MBR) are used to purify wastewater where the distance to the city wastewater treatment plant is high.

A further use of membrane technology is in sewer mining.  A golf course can extract sewage from the pipeline and process it in a cross-flow membrane system.  The product is then used to water the golf course while the reject is returned to the sewer line. The biotechnology industry uses microfiltration to separate products. 

For more information on RO, UF, MF World Market, click on: http://home.mcilvainecompany.com/index.php/component/content/article?id=71#n020

 

Thousands of Projects Worth Hundreds of $ Billions in Booming Oil and Gas Industry

Depending on the definition, the number of opportunities in the oil and gas sector ranges from a few thousand to over one million. At the top end there are single projects where the investment will exceed $10 billion. This is the conclusion reached in Oil, Gas, Shale and Refining Markets and Projects published by the McIlvaine Company.

Segment

Number

Operating gas and oil wells

1,000,000

Well completions in 2012

105,000

Rigs in operation

3,500

LNG trains in operation

100

Current LNG projects

20

Current operating large gas-to-liquids plants

10

Large gas-to-liquids projects

10

Smaller gas-to-liquids projects

100

Liquid separation from natural gas projects

200

Coal to chemical new projects

50

Refineries in operation

700

New refineries in planning and construction

40

Refinery upgrades and environmental projects

1,000

Tar sands expansion and new projects

15

 

Existing gas and oil wells need pumps, valves, compressors, instrumentation and control equipment. Accuracy is needed due to the custody transfer and value of the products. Despite the large number of existing wells, the major capital investment is in a relatively small number of large projects.

 

Figure 1: Comparative Investment Value (Overnight Cost) for major Industrial Plants

Some of the investments in the oil gas industry are even larger than the investment in a new supercritical coal-fired power plant. The gas-to-liquids plant now underway in Louisiana will cost Sasol more than $10 billion. New refineries, LNG and tars sands plants are all multibillion dollar expenditures. Much of this is for liquid and gas flow and treatment equipment. In addition, the tar sands plants have big investments in material handling.

With the shale gas and liquids boom there are many projects to separate liquids from gas. Conversion of coal to chemicals is attracting billions of dollars of investment. China is the leader with both direct and indirect gasification processes.

McIlvaine tracks the projects and provides market forecasts in Oil, Gas, Shale and Refining Markets and Projects. For more information on Oil, Gas, Shale and Refining Markets and Projects, click on: http://home.mcilvainecompany.com/index.php/component/content/article?id=72#n049

 

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Bob McIlvaine
President
847 784 0012 ext 112

rmcilvaine@mcilvainecompany.com
www.mcilvainecompany.com


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