Benefits of Sharing Air Pollution Information across Geographies and Applications

Large power plants in the developed countries were the main purchasers of air pollution control systems in the past.  This is no longer the case.  Developing countries are the big spenders in the power plant sector.  Other industries such as cement, waste-to-energy, steel and oil and gas are stepping up the investment to remove gas phase contaminants.

The innovations and insights are now scattered around the world.  In order to ensure that the value is shared, McIlvaine is taking several steps:

·       Strengthen the interface with Asian and African power plants who are making many difficult decisions.

·       Expand coverage of all the industrial applications.

·       Facilitate the transfer of information from industry to industry.

Changes have been made to the McIlvaine webinar format as part of the new focus:

·       Organization is by pollutant with segmentation by industry rather than the reverse.

·       Power point decision guides for various industry/pollutant combinations are maintained and available for reference during the webinars.

·       The webinars are focused on helping end users make decisions using the guides.

·       End user participants can ask questions which will be addressed in the discussion format.

·       Suppliers and various experts can submit information for consideration in the guides and can debate or discuss options during the webinars.

·       The guides are displayed and continually updated on the Air Quality Decisions.

·       The webinars are free of charge to everyone.  The decision guides and access to the Air Quality Decisions website is free to end users but by subscription only for others.

A webinar on February 11 will cover mercury control in all industries in all countries.  There will be seven slide decks available for reference and display during the meeting:

·       Pulverized coal with wet scrubbers

·       Pulverized coal without wet scrubbers

·       Coal gasification and IGCC

·       Cement

·       Sewage sludge incineration

·       Waste-to-energy

·       Other including steel, taconite mining, etc.

Anyone can submit data for consideration over the next three weeks.  End users and subscribers can request copies of the draft slide decks in advance.

Activated carbon improvements are important and are options for all the applications.  Bromine injection to oxidize mercury also has widespread application.  Mercury absorber modules are now being used in power, sewage sludge incineration and have potential for most applications.

The multi pollutant aspects of each application influence the mercury removal choice.  If wet scrubbers are used for acid gases, the bromine additive for mercury oxidation is the likely first choice.

The mercury emission limit is a major consideration.  Many industries in many countries are not constrained.  In others, the limit is 50 ug/Nm3.  This limit can often be met without special mercury reduction investment. The U.S. has led the way with limits approaching 3 ug/Nm3.  As a result, many of the latest innovations have occurred here.

The decisions are influenced by the ultimate fate of the captured mercury.  One aspect is mercury re-emissions from scrubbers.  Another is mercury in gypsum and scrubber sludge.  Dust with mercury laden activated carbon is another challenge.  There are some unique solutions which need further investigation.  Several waste-to-energy plants in Germany are utilizing two-stage scrubbers.  The first stage concentrates HCl and generates dirty 30 percent hydrochloric acid.  The mercury is removed with ion exchange resin.  The clean acid is then sold.

This process opens up a brand new opportunity which is the rare earth and precious metals recovery from flyash using acid leaching. 

Combining emission sources is another solution.  Municipal solid waste and sewage sludge can be utilized in cement kilns and coal-fired power plants. 

MSW gasification, cleanup and direct use as a turbine fuel is relatively costly.  On the other hand, using gasified dirty municipal waste as a reburn fuel in coal fired boilers has several benefits.  It replaces coal and reduces net greenhouse gases.  Injection above the primary firing zone reduces NOx.  The mercury in the gasified waste is removed along with the mercury in the coal in the main air pollution control system.

To register for the mercury webinar click on: 

Click here to register

Utility E-Alert Tracks Billions of Dollars of New Coal-fired Power Plants on a Weekly Basis

Here are some headlines from the Utility E-Alert.

UTILITY E-ALERT

 

#1254– January 1, 2016

Table of Contents

COAL - US

 

·       TRC completes Environmental Permitting for One of Nation's Largest Coal-to-Natural Gas Power Conversion Projects

 

COAL – WORLD

 

·       Aboitiz Subsidiary to open Coal-fired Power Plant in Davao, Mindanao, Philippines

·       BHEL commissions 600 MW Thermal Power Unit in Telengana, India

·       EFT starts testing First 300 MW Power Plant in Bosnia

·       Doosan to build Coal-fired Power plant in Vietnam

·       Egypt agrees to Chinese Coal-fired Power Plant Proposals

·       PLN to Start Construction on $2 Billion Coal-fired Power Plant

·       YTL Power to build RM11.6 Billion Coal-fired Power Plant in Java

The 41F Utility E-Alert is issued weekly and covers the coal-fired projects, regulations and other information important to the suppliers. It is $950/yr. but is included in the $3020 42EI Utility Tracking System which has data on every plant and project plus networking directories and many other features.

McIlvaine Hot Topic Hours and Recordings

McIlvaine conducts periodic webinars which are in a discussion format and are free of charge to all participants.

Format:  50-90 minute discussion using McIlvaine display material. The session will be free of charge to all participants but registration is required.

Approach:   A summary with 50 or more slides covering the issues and options will be displayed. The default coverage will be a brief review of the individual slides. However it will be a discussion format with questions and comments encouraged.  The interactive index provides quick display of any slide. Registrants will receive the index to the slides in advance.

Value to purchasers and specifiers:  Your questions and interests will be prioritized in the discussion.  The complete summary will also be supplied to you subsequent to the meeting at no charge.

Value to Suppliers:  You have the opportunity to provide data to be considered at no charge.  If you are also a subscriber, you will see the summaries in advance and be able to shed light on issues and options not properly covered in the summary. If you are a subscriber, you will have continuing yearly access to the summary and intelligence system. 

 

DATE

UPCOMING HOT TOPIC HOUR

Dates for the next 5 meetings are firm, the others will be held in sequence at approximately two week intervals. Unforeseen developments could dictate the insertion of new subjects.

Date

                                                          Subject

2-11

Mercury- Status of MATS and MACT in the U.S. regulatory developments in China and other countries, progress with bromine additives in fuel, performance of activated carbon, particulate mercury issue, re-emission solutions, wastewater issues

2-25

Zero Liquid Discharge- regulatory status in U.S. and ROW; spray drier vs. evaporation for Chinese power plants; difference in various system designs; total cost of ownership; valve, pump, evaporator, centrifuge, instrumentation,  materials and compressor options

3-10

Gas Turbine- intake filter, SCR, NH3, HRSG, valve, pump, instrumentation  and cooling options (dry vs. wet); treatment chemicals; challenges with FAC due to extensive cycling

3-24

NOx Control- Stationary: catalyst capacity in China; SNCR vs. SCR; catalytic filters.  Mobile: Impact of RDE on urea and SCR markets, DEF filters, pumps and valves

4-7

Power Generation Technologies- future of USC coal in India, Vietnam and Indonesia; natural gas prices; GHG regulations, nuclear costs; penetration for wind and solar

 

Desalination-  thermal vs. membrane; energy recovery, pump, valve, compressor and chemicals options; power/desalination combinations.

 

Oil, Gas, Refining- supply & demand; impact on flow control and treatment products; regional impacts e.g. subsea in North Atlantic vs. shale in the U.S. vs. Oil Sands in Canada

 

Kiln and Furnace APC-  focus on steel and cement; new developments in multi pollutant control; regulatory limits on mercury and NOx; mass particulate measurement and impact; product innovations

 

Food- Analysis of 12 separate applications within food and beverage with analysis of valve, pump, compressor, filter, analyzer and chemical options; impact of new technologies such as FO

 

Municipal Wastewater- quality of pumps, valves, filters and analyzers in Chinese and Asian plants; new pollutant challenges; water purification for reuse

 

FG- DSI vs. dry vs. wet; regulations in India and other developing countries; valve, pump, absorber, nozzle, agitator, compressor, and materials options (e.g. coatings vs. high nickel alloys)

 

Mobile Emissions- reduction in CO, VOCs, and particulate in fuels, oils and air used in on and off road vehicles; impact of RDE and failure of NOx traps and the crisis in Europe created by the focus on diesels

Hot Topic Hour Schedule and Recordings

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You can register for our free McIlvaine Newsletters at: http://home.mcilvainecompany.com/index.php?option=com_rsform&formId=5.

 

Bob McIlvaine
President
847-784-0012 ext. 112
rmcilvaine@mcilvainecompany.com
www.mcilvainecompany.com