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2011 DRY SCRUBBER USERS CONFERENCE TECHNICAL PRESENTATION DETAILS |
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Date | Time | Presentation Title | Subject / Abstract |
Presenter Name |
Company | |
Monday September 12 |
1:00 pm - 5:00 pm |
PLANT TOUR 1 Gainesville Regional Utilities Deerhaven Generating Station Unit 2 Circulating Dry Scrubber |
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Tuesday September 13 |
7:15 am-7:45 am Breakout Session |
Introduction to Semi-Dry and CDS Scrubbers - Theory and Practice | An interactive overview of basic dry scrubber theory and practice, intended as a primer for individuals new to the conference or technology | Kevin Redinger | Babcock & Wilcox | |
8:15 am-8:45 am Keynote Address 1 |
Exchanging Valuable Knowledge - Engaging in the Decision Making Process |
Former submarine officer and professional problem solver Guy Harris shares
knowledge we can all use to navigate the waters of group dynamics and
decision making in complex technical environments. |
Guy Harris | The Recovering Engineer | ||
8:45 am-9:15 am Keynote Address 2 |
SDA vs. CDS: Lessons learned in the Building 253 Dry Scrubber Retrofit Decision | Eastman Chemical will share perspectives and lessons learned during their recent evaluation of SDA vs. CDS technology for the Building 253 Powerhouse scrubber retrofit project. | Jeff Taylor | Eastman Chemical | ||
9:15am- 12:00pm Plenary Session |
HAPs Control Experiences in Dry Scrubbers for Utility MACT Compliance |
The draft Utility Air Toxic MACT rule for emission limits for key hazardous air pollutants (HAP) was issued in March 2011. This presentation will look at the proposed emission limit for each pollutant, review emissions data from existing SDA and CDS installations, provide a perspective on the potential for compliance with the new rules with these dry scrubbing technologies and discuss emissions measurement concerns including detection limits and variability. | Kevin Redinger | Babcock & Wilcox | ||
Circulating Dry Scrubber Retrofit Experience at GRU Deerhaven Unit 2 |
GRU Deerhaven Unit 2 is a 250 mw coal-fired generating unit originally
constructed in 1981. In 2009, the unit was retrofitted with a selective
catalytic reduction (SCR) system, circulating dry scrubber (CDS) and fabric
filter. This paper will discuss details of the project and recent
experience to complement the Plant Tours. |
Eric Walters | Gainesville Regional Utilities | |||
SO2 Control Precision – Lessons Learned, Best Practices and Benefits in
Semi-Dry FGD Systems |
Lessons learned recently show that SO2 emission can be controlled substantially more precisely than previously experienced in semi-dry FGD systems. Benefits have included enhanced boiler operation, substantial cost savings in terms of lime and flyash disposal, reduced operating workload and increased compliance confidence. By reference to actual case studies, this paper will highlight recent lessons learned, best practices and benefits of SO2 emission control precision in semi-dry FGD systems. | Stewart Nicholson | Primex Process Specialists | |||
Effects of Dry Scrubber Product on the Flow-Ability of Fly Ash in Comparison with Other Fly Ashes | It is well known that achieving reliable flow of a dry scrubber fly ash can be challenging, particularly through various types of hoppers in the conveying system. The flow-ability of powders is dictated by several characteristics inherent to the nature of the powder. This presentation will examine how each property of flyash affects the flow-ability of fly ashes and other powders to shed light on some of the practical issues faced by the industry. |
Tyler Little A-S-H R&D |
Allen Sherman Hoff | |||
Start-Up and Initial Operation of the Gas Suspension Absorbers at Point Comfort |
This paper will discuss the recent start-up and initial operating experience
of the Gas Suspension Absorbers at the Formosa Industries boilers in Point
Comfort, TX. |
Mike Widico | Lodge Cottrell | |||
Plant Reports Session 1 |
A series of briefings will be presented by dry scrubber users. Each briefing
provides an overview of scrubber operations and describes a particular
challenge presently faced or recently overcome. |
TBD | TBD | |||
1:00 pm - 4:30 pm Reagent Preparation and Handling Breakout Session |
Slurry Pump Seals - Packing or Mechanical Seals | An overview of the two types of seals, the strengths and weaknesses of each type of seal, and why each type is used. Discussion on using waterless mechanical seals vs mechanical seals that require flushing water. | Gary Grubbs | Worley Parsons | ||
Lime Slurry Additive Experience |
ASI lime slurry additive produces a less viscous and smaller particle sized
lime slurry than is possible under normal slaking techniques. This
presentation will describe recent experience with this additive at a plant
equipped with semi-dry type FGD systems. |
Darrell Coker | Applied Specialties, Inc. | |||
Moderated Discussion |
A moderated discussion will be held on relevant topics of mutual interest to
the group. |
Moderator | Moderator | |||
1:00 pm - 4:30 pm Erosion and Corrosion Breakout Session |
CORRODED AND POLLUTED Reasons, Results and Mitigation for Corrosion Damage in Dry Scrubber Applications |
This paper identifies the different corrosion types, demonstrates the damage
that can occur in power plants with dry scrubbers and discusses methods to
mitigate damage and minimize cost of corrosion control. |
Dan Johnson | Omega Atomizers | ||
Corrosion Mitigation With Hydrophobic Insulation | Severe corrosion of both internal and external steel surfaces is caused by wet external insulation. This presentation will describe the advantages of hydrophobic blanket insulation with application potential in dry scrubbers. |
Monica Chauviere |
Aspen Aerogels | |||
Moderated Discussion |
A moderated discussion will be held on relevant topics of mutual interest to
the group. |
Moderator | Moderator | |||
1:00 pm - 4:30 pm Performance Optimization Breakout Session |
Lime-based Circulation Dry for Existing Coal-fired EGUs Scrubber to Comply with the Proposed Utility MACT |
This presentation will discuss recent experience with lime-based Circulation
Dry Scrubber (CDS) technology with reference to performance at the AES
Greenidge Station Unit #4 |
Shaw Tsieng | Graymont Lime Co. | ||
Moderated Discussion |
A moderated discussion will be held on relevant topics of mutual interest to
the group. |
Moderator | Moderator | |||
1:00 pm - 4:30 pm Ash Handling & Transfer Breakout Session |
Tips and Recommendations for Planning and Executing the Refurbishment of a Coal-Fired Boiler Baghouse | This presentation reviews the three main stages of executing the change-out of filters in a reverse-air and pulse-jet style boiler baghouse: planning, execution and start-up/ongoing maintenance best practices. The presentation will provide real life examples and actionable recommendations that can help you optimize your next baghouse outage. |
Tim Stark Applications Engineer |
GE Energy, Filtration Technologies | ||
Moderated Discussion |
A moderated discussion will be held on relevant topics of mutual interest to
the group. |
Moderator | Moderator | |||
Wednesday September 14 |
8:00am - 10:00am Plenary Session |
Comparison of Two Semi-Dry FGD Technologies: Spray Dryer Absorber (SDA) vs. Circulating Dry Scrubber (CDS) |
Burns & McDonnel will compare and contrast the basic features of SDA and CDS technologies | Jeromy Jones | Burns & McDonnell | |
Characterization and Utilization Potential of Dry Flue Gas Desulfurization Materials |
The increased production of dry FGD process byproduct material is
anticipated to be a challenge to industry A summary of current and potential
commercial uses as identified through the literature search will be
presented, and these uses will be categorized based on the characteristics
of dry FGD materials most suited to specific applications. Recommendations
on the best options to increase the most beneficial utilization of dry FGD
materials are presented. |
Loreal Heebink |
Energy & Environmental Research Center University of North Dakota |
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Plant Reports Session 2 |
A series of briefings will be presented by dry scrubber users. Each briefing
provides an overview of scrubber operations and describes a particular
challenge presently faced or recently overcome. |
TBD | TBD | |||
10:15 am - 12:00 pm Technology Specific Breakout Sessions |
B & W / Niro Technology |
A moderated discussion will be held on relevant topics of mutual interest to
the group. |
Moderator | Moderator | ||
Alstom Technology |
A moderated discussion will be held on relevant topics of mutual interest to
the group. |
Moderator | Moderator | |||
Other Semi-Dry Scrubber Technologies |
A moderated discussion will be held on relevant topics of mutual interest to
the group. |
Moderator | Moderator | |||
Circulating Dry Scrubber (CDS) Technology |
A moderated discussion will be held on relevant topics of mutual interest to
the group. |
Moderator | Moderator | |||
Next Generation NID for PC Market |
The NID Dry Scrubber System is an advanced dry scrubber process that was
developed by Alstom starting in the late 80's with commercial units in
operation since 1996. The system allows for SO2 removal rates greater than
98% with the ability to operate with high Sulfur fuels that would be beyond
the capabilities of traditional SDA dry scrubber systems. This presentation
will provide on overview of the NID system, highlight recent developments in
the technology, and introduce several NID reference units within the U.S.
and Europe as well as a few new projects currently in execution. |
Lawrence Gatton, Principal Process Engineer | Alstom Power, ECS | |||
1:00 pm - 5:00 pm |
PLANT TOUR 2 Gainesville Regional Utilities Deerhaven Generating Station Unit 2 Circulating Dry Scrubber |
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Thursday September 15 |
8:00 am - 10:15 am | Dry Scrubber Users Association Annual General Meeting | ||||
8:30 am - 10:15 am Plenary Session |
Circulating Dry Scrubbers Comply with EPA Maximum Achievable Control Technology Limits | The SO2 emissions for four units recently retrofitted with Circulating Dry Scrubbers (CDS) were below the proposed Maximum Achievable Control Technology (MACT) limits as measured with stack continuous emission monitors. There are important questions about the EPA limits including the test methods and the basis of the limits. What scrubber performance is required to meet the mandate? These and other questions are discussed. | Terence Ake | Babcock Power | ||
Spray Dryer Absorber vs. Circulating Dry Scrubber |
Worley Parsons will compare and contrast the basic features of SDA and CDS
technologies |
Gary Grubbs | Worley Parsons | |||
Demonstration of Amended Silicates Mercury Sorbent in Units Equipped with Dry Scrubbing Equipment | Amended Silicates is a novel, non-carbon based mercury sorbent that features a natural mineral substrate, which provides several advantages. Among those are its concrete compatibility (demonstrated in earlier trials) and nonflammability. Novinda Corporation has conducted an extensive series of trials at a utility with two units equipped with spray dryer absorbers for SOx control followed by pulse-jet baghouses. We have shown that Amended Silicates is fully compatible with SDA operation, including no impact on recycle, and have demonstrated high mercury capture at cost-effective injection rates. The presentation will discuss the plant configuration and present mercury capture results for the two units tested to date. |
James Butz Michael Lucarelli |
Novinda Corporation |
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10:15am - 11:30am | Vendor Exhibits and Networking Session |