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Hot Gas Filter Market Has Potential to Grow By a Multiple Of 100
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Renewable Energy Briefs
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Headlines for the May 2,2014 – Utility E-Alert
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Gas Turbine Intake Filters Is the “Hot Topic” for the Webinar May 15th
at 10 a.m. CDT
·
McIlvaine Hot Topic Hour Registration
Hot Gas Filter Market Has Potential to Grow By a Multiple Of 100
The market for filter elements which can withstand temperatures of 850oF
has the potential to grow from just $30 million/yr now to over $3 billion/yr
over the next decade. This is the conclusion reached by the McIlvaine
Company in
World Fabric Filter and Element Market. (www.mcilvainecompany.com)
Power, cement and waste-to-energy plants can benefit from a lower cost
alternative for air pollution control while, at the same time, generating water
rather than consuming it and greatly reducing energy consumption compared to
alternatives. There are two options each with a different sorbent. Each
will meet the most stringent standards for fine particulate, mercury, NOx,
SO2, HCl, and VOCs.
Calcium Sorbent Option
Location |
Temperature |
Activity |
Fuel belt |
ambient |
Add halogen e.g. calcium bromide |
Furnace |
1000oF + |
Add fine powdered limestone and
urea |
After economizer |
850oF |
Inject lime and ammonia |
After injection point |
850oF |
Catalytic filter |
Filter hopper discharge |
300oF |
Add water, lime and mix to
create stabilized flyash
-calcium sulfate mixture |
Catalytic filter discharge |
850oF |
Tubular heat exchanger |
Heat exchanger discharge |
125oF |
Air /water separator |
Air/water separator discharge |
125oF |
Mercury module |
After mercury module |
125oF |
I.D. fan with low volume
and H.P> |
Sodium Sorbent Alternative
Location |
Temperature |
Activity |
Fuel belt |
ambient |
Add halogen e.g. calcium bromide |
Furnace |
1000oF + |
Add urea |
After economizer |
850oF |
Inject sodium compound |
After injection point |
850oF |
Catalytic filter |
Filter hopper discharge |
300oF |
Add water, lime and mix to
create calcium sulfate, salable
flash and regenerated sodium
compound |
Catalytic filter discharge |
850oF |
Tubular heat exchanger |
Heat exchanger discharge |
125oF |
Air /water separator |
Air/water separator discharge |
125oF |
Mercury module |
After mercury module |
125oF |
I.D. fan with low volume
and H.P> |
The details of the processes are found on a special free website:
Hot Gas Filters - Continuous Analyses
Analysis of the potential is found at:
N021 World Fabric Filter and Element Market
Specific retrofit projects and new plants which could use the technology are
shown at:
Gas Turbine Intake Filters Is the “Hot Topic” for the Webinar May 15th
at 10 a.m. CDT
This webinar will examine the advantages of investing more in order to obtain
higher efficiency removal of particles. Part of the discussion will
evaluate claims in a white paper displayed on the site which shows that turbine
maintenance is greatly reduced by higher efficiency filtration. The owner
can afford to more than double his investment in filters and still lower overall
costs.
The panelists will pursue whether this conclusion is widely applicable or
limited to certain inlet air quality conditions. It will also pursue the best
options for achieving the required efficiency. The discussion will also include
many aspects of the selection and use including:
·
Static filters or pulsed filters
·
Number of filtration stages
·
Filter fibers or resins (glass and synthetic)
·
Filter media (glass, synthetic, mix)
·
Filter shape (pleating, cartridge, etc)
·
Variations to cover unusual ambient conditions such as arctic and ocean
platforms
·
Placement of and use of coalescers in conjunction with filters
·
Maintenance issues such as replacement rate, ease of replacement,
increased energy loss with time, and coating of turbine blades
·
Testing requirements
·
Air pollution control aspects (may need to remove PM2.5)
Panelists will include:
Dan Burch,
Clarcor, Product Marketing Leader
Tim Nicholas
ITR Team Leader – Aftermarket & Services CLARCOR
Jim Lenox
Senior Product Manager, Inlet Filtration CLARCOR Industrial Air
Paul Barilla, Consultant
Hersh Chaturvedi, Eastman
Other supplier and consulting experts.
This discussion will be focused on data which has already been posted to a
dedicated website. Participants are asked to review this material prior to
the meeting. The website is
Gas Turbine Air Filtration – Continuous Analyses
There is free access to the website. Anyone is encouraged to submit data for
inclusion on the site. The webinar is free to operators of gas
turbines and McIlvaine subscribers. The cost is $300 for others.
To register for “Gas Intake Filters: HEPA or
Medium Efficiency” webinar, click on:
http://home.mcilvainecompany.com/index.php/component/content/article?id=675
Renewable Energy Briefs
Mars Moves towards Carbon Neutral Operations with Massive Wind Farm
Mars, Incorporated, in partnership with Sumitomo Corporation of Americas,
announced an agreement on a new 200 MW wind farm that will generate 100 percent
of the electricity needs of Mars’ U.S. operations, which is comprised of 70
sites, including 37 factories and 25,000 Associates.
‘Mesquite Creek Wind,’ a 118-turbine wind farm was jointly developed by Sumitomo
and BNB Renewable Energy and is based near Lamesa, TX with a footprint of 25,000
acres. With an annual output of over 800,000 megawatt-hours, the energy created
from the wind farm will represent 24 percent of Mars’ total global factory and
office carbon footprint – equivalent to the electricity required to power 61,000
U.S. households. The wind farm represents the biggest long-term commitment to
renewable energy use of any food manufacturing business in the United States.
The wind farm is one of the ways Mars is achieving its goal to make its
operations ‘Sustainable in a Generation’ by eliminating greenhouse gas emissions
by 2040. In the shorter term, Mars has committed to reduce fossil fuel energy
and greenhouse gas emissions by 25 percent by 2015, using 2007 as its baseline
year. The Mesquite Creek wind farm will enable Mars to meet this 2015 goal.
Development of Mesquite Creek began in 2008 on the 25,000 acre site, which is
located in Borden and Dawson Counties, TX, about eight miles from Lamesa.
Blattner Energy Inc. is constructing the wind farm, and electricity will be
generated via 118 1.7 MW GE turbines. Turbine delivery is scheduled to begin at
the end of the summer, with commercial operations expected to commence in the
second quarter of 2015.
NRG Energy and MidAmerican Solar Complete Agua Caliente, the World’s Largest
Fully Operational Solar Photovoltaic Facility
NRG Energy, Inc, through its wholly-owned subsidiary NRG Solar, along with
partner MidAmerican Solar announced they have achieved substantial completion at
their Agua Caliente Solar Photovoltaic Facility, a 290 megawatt (MW)
photovoltaic facility located on 2,400 acres of land between Yuma and Phoenix,
AZ. The electricity that is generated by the station, which can support 230,000
homes at peak capacity, is being sold to Pacific Gas & Electric Company (PG&E)
under a 25-year power purchase agreement.
Agua Caliente is the largest of 10 operational utility-scale solar PV facilities
in three states in which NRG has ownership interest. Agua Caliente is also one
of several NRG assets that are subject to a Right of First Offer Agreement
between NRG and its publicly owned subsidiary, NRG Yield, Inc. First Solar, Inc.
designed and constructed the project using its advanced thin-film photovoltaic
modules and will operate and maintain the facility for NRG and MidAmerican
Solar.
TEP Breaks Ground on Solar Project Through Innovative Partnership with Fort
Huachuca
Tucson Electric Power (TEP) is developing a large solar array at Fort Huachuca
in Sierra Vista, AZ, through an innovative partnership that will help the U.S.
Army achieve its renewable energy and energy security objectives.
The array is expected to have a capacity of approximately 18 megawatts (MW) when
it comes online later this year. That's enough power to satisfy one-quarter of
the base's energy needs and is equivalent to the annual electric needs of
approximately 3,100 homes.
TEP will own and operate the array, providing Fort Huachuca with unmatched
reliability and a streamlined development process available only through this
unique partnership. TEP has contracted with E.ON Climate & Renewables, a partner
on other successful solar projects, for the system's construction.
The Fort Huachuca system will be larger than any existing solar array on any
U.S. Department of Defense base in the world. Once in operation, it will serve
as the largest single solar resource owned by TEP. The system will offset more
than 58,000 tons of carbon dioxide per year while reducing other emissions
associated with generating an equivalent amount of power with fossil fuels.
The system at Fort Huachuca will be connected to an existing substation through
a single interconnection on TEP's side of the meter. Any excess energy the
system generates will flow back into the grid for use by other TEP customers.
$60 Million Dedicated for Solar Energy on Long Island
In an effort to continue the success of Long Island's solar programs, Governor
Andrew M. Cuomo announced, as part of the statewide NY-Sun Initiative, a $60
million investment to support the Long Island solar industry's transition to
PSEG Long Island.
PSEG Long Island will partner with NYSERDA to locally implement the statewide
NY-Sun program. NY-Sun Initiative is a collaborative effort among public-private
entities who are all working toward the common goal of achieving greater
acceptance of and advancing the use of solar power in New York State.
NYSERDA will more than double the proposed NY-Sun Initiative allocation for the
Long Island region from $28 million to $60 million. The maximum size of the
photovoltaic system (PV) eligible for incentives will increase from 10 kilowatts
(kW) to 25 kW for residential homes and 100 kW to 200 kW for commercial
businesses.
The Solar Pioneer and Solar Entrepreneur programs will be replaced with
NYSERDA's Megawatt Block program, which allocates MWs to specific regions of the
State; breaks those regional MW targets into blocks to which incentives are
assigned; and awards incentives based upon the block in effect at the time.
NYSERDA and PSEG Long Island are currently working out the details that would
enable PSEG Long Island to be the local administrator for the MW Block program.
Iowa Cows Generate Electricity with Help from Alliant Energy
Iowa customers of Alliant Energy are getting some of their electricity from
cows.
The more than 2,400 head of cattle at Sievers Family Farms near Stockton are
among the latest to start generating renewable energy in the state. In total,
Alliant Energy has partnered with 520 Iowa customers to create renewable
electricity for themselves and the energy grid.
The digester at their farm uses the gas from the cattle manure as a fuel to
power an electric generator. This unit provides up to one megawatt (MW) to both
the farm and Alliant Energy's electrical grid. When the generator is able to
run, it can create the same amount of energy that would power about 1,000 homes.
The digester is just one way renewable energy is being generated in Iowa. When
added up, Alliant Energy's Iowa customers will have the ability to generate more
than 23.3 Megawatts (MW) of renewable energy this year, when conditions are
right. Renewable energy requires certain environmental thresholds to work
effectively. Often, these include direct sunlight, strong winds, or animals in
the case of the Sievers' farm.
For more information on Renewable Energy Projects and Update
please visit
Headlines for May 2, 2014 – Utility E-Alert
UTILITY E-ALERT
#1173 – May 2, 2014
Table of Contents
COAL – US
§
Supreme Court upholds EPA’s authority to regulate Cross State Pollution
§
DOJ lodges proposed Consent Decree in Lawsuit entitled United States v. City of
Akron
§
EPA proposes approval of Plan to cut Emissions in New Mexico
COAL – WORLD
GAS/OIL – US
§
EPA Air Permit issued to build Montana Power Station
GAS/OIL – WORLD
CO2
§
Unit 3 at Boundary Dam Power Station Saskatchewan, Canada looking to be first
Coal-fired Power Plant to capture CO2 Emissions
§
Southern Co delays startup of 582 MW Gasification Combined Cycle Power Plant in
Mississippi
NUCLEAR
§
Westinghouse forms Business Unit to develop Nuclear in Brazil
§
Hanford Nuclear Site under scrutiny over Waste Storage
BUSINESS
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Update on GE’s offer for Alstom Energy Business
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Japan supports shift to Coal in Eastern Europe
§
Energy Future Holdings files for Bankruptcy
§
Exelon to acquire Pepco Holdings Inc.
§
Russia has expressed interest in Turkish Gas-fired Power Plants
§
Fuel Tech acquires Two Air Pollution Control Technology Companies
§
Babcock & Wilcox subsidiary with The Ohio State University awarded U.S. DOE
Funding for Continued Development of Carbon Dioxide Capture Technology
HOT TOPIC HOUR
§
Webinar concludes that Hot Gas Filtration is a Great Solution for Old Power
Plants but EPRI says - Not so Fast
§
“Sorbent Traps and Mercury CEMS Options” to be debated on May 8, 2014
§
Upcoming Hot Topic Hours
For more information on the Utility Tracking System, click on:
http://home.mcilvainecompany.com/index.php/databases/2-uncategorised/89-42ei
McIlvaine Hot Topic Hour Registration
On Thursday at 10 a.m. Central time, McIlvaine hosts
a 90 minute web meeting on important energy and pollution control subjects. Power
webinars are free for subscribers to either Power Plant Air Quality
Decisions or Utility Tracking System. The cost is
$300.00 for
non-subscribers.
See below for information on upcoming Hot Topic Hours. We welcome your input
relative to suggested additions.
DATE |
SUBJECT |
|
May 15, 2014 |
Gas Intake Filters: HEPA or
Medium Efficiency |
|
May 29, 2014 |
Stellite Delamination in Power
Plant Steam Valves |
|
June 5, 2014 |
Dry vs. Wet Cooling |
Surprising number of ACC’S. Why? |
June 12, 2014 |
HRSG Issues (Fast Start, Tube
Failures) |
Lots of challenges to cycle 200
X/yr |
June 26, 2014 |
CCR |
$ billions Needed |
July/August 2014 |
Boiler Feedwater Treatment
Condensate Polishing for
Peaking Turbines
316 B Water Issues
Gas Turbine Permitting Issues
Give us your opinion about
topics we should consider
|
To register for the “Hot Topic Hour”, click on:
http://home.mcilvainecompany.com/index.php/component/content/article?id=675
----------
You can register for our free McIlvaine Newsletters at:
http://home.mcilvainecompany.com/index.php?option=com_rsform&formId=5
Bob McIlvaine
President
847 784 0012 ext 112
rmcilvaine@mcilvainecompany.com
191 Waukegan Road Suite 208 | Northfield | IL 60093
Ph: 847-784-0012 | Fax; 847-784-0061