Mcilvaine Insights

 

No. 161   May 26, 2021


Betty Tessien

Content Marketing to the Power Industry Starts with Identifying Each Product, Fuel Type, Product, and Fluid Medium

Content Marketing to the power industry entails conveying the benefits of a product for the specific application, medium and process. The focus here is products for which McIlvaine Company provides market research. The media incudes air-gases, liquids, and free flowing solids.

Operators of coal-fired power plants have unique applications not found in plants using other fuels. Nuclear plants have safety regulations, which would make them unique even if the processes were similar.

The first step in a content marketing program is to determine how big the opportunity is with each type of fuel. For each product below, we have rated the worldwide opportunity from 1 being the largest and 5 the smallest. An x indicates there is no market.


Relative Market Size of Flow and Treat Products for Each Fuel Type

Products         

Coal

Gas

Biomass

Nuclear

Engine

Solar

Wind

Fabric Filter

1

x

3

5

x

x

x

Scrubber

1

5

3

5

3

x

x

Precipitator

1

x

4

x

x

x

x

Catalytic

1

1

3

x

1

x

x

Sedimentation –

Centrifugation

1

3

3

3

5

x

x

Macrofiltration

1

4

4

4

x

x

x

Cartridges

1

3

3

1

5

5

5

Membranes

1

3

3

1

x

x

x

Pumps

1

3

3

1

5

5

5

Valves

1

3

3

1

5

5

5

Fans + Compressors

1

1

3

1

5

5

5

Monitoring - IIoT

1

1

3

1

1

1

1

Air Filtration

5

1

5

1

x

5

5

 

Other than lubrication pumps and valves, and monitoring, wind offers very little opportunity for flow and treat suppliers. The only solar market of any consequence is the molten salt approach for storage and heat transfer.

Air and Gases: There are a few unique gases used in power plants, but most applications fall into three categories. Intake air, exhaust air, and compressed air. The fabric filters used for air pollution control fall into two sub categories: combustor exhaust and material handling exhaust.

The big air intake application is the combustion air for gas turbines. Compressed air is used throughout power plants.


Products Involved with Air and Gases

Products

Coal

Gas

Biomass

Nuclear

Engine

Solar

Wind

Fabric Filter

e

 

e

e

e

 

 

Scrubber

e

 

e

 

 

 

 

Precipitator

e

 

 

 

 

 

 

Catalytic

e

e

e

 

e

 

 

Sedimentation-Centrifugation

 

 

 

 

 

 

 

Macrofiltration

 

 

 

 

 

 

 

Cartridges

 

 

 

 

 

 

 

Membranes

 

 

 

 

 

 

 

Monitoring

ec

ie

iec

 

e

 

 

Pumps

 

 

 

 

 

 

 

Valves

ec

e

e

iec

ie

 

 

Fans + Compressors

iec

c

iec

iec

 

 

 

Monitoring - IIoT

iec

iec

iec

iec

iec

 

 

Air Filtration

c

ic

c

iec

iec

 

 

 

Air Intake = I   Exhaust = e   Compressed Air = c

Liquids: The four broad processes involving liquids are water intake, liquid processing, cooling, and wastewater treatment. Lubrication is used with all fuel types and is not analyzed below. Coal-fired power plants have large FGD systems, which create gypsum as a byproduct. So, this is a major liquid processing application.

Products

Coal

Gas

Biomass

Nuclear

Engine

Solar

Wind

Fabric Filter

 

 

 

 

 

 

 

Scrubber

 

 

 

 

 

 

 

Precipitator

 

 

 

 

 

 

 

Catalytic

 

 

 

 

 

 

 

Sedimentation-

Centrifugation

IPCW

ICW

IPCW

IPCW

 

 

 

Macrofiltration

IPCW

ICW

IPCW

IPCW

 

 

 

Cartridges

IPCW

ICW

IPCW

IPCW

 

 

 

Membranes

IPCW

ICW

IPCW

IPCW

 

 

 

Monitoring

IPCW

ICW

IPCW

IPCW

 

 

 

Pumps

IPCW

ICW

IPCW

IPCW

 

 

 

Valves

IPCW

ICW

IPCW

IPCW

 

 

 

Fans +

Compressors

 

 

 

 

 

 

 

Monitoring - IIoT

 

 

 

 

 

 

 

Air Filtration

 

 

 

 

 

 

 


Water Intake = I   Liquid Processing = P   Cooling = C   Wastewater = W

 

The pumps and valves used on water intakes and cooling are quite different than those used in processing. The processing segment covers the steam cycle starting with ultrapure water. It also includes the scrubber slurry and gypsum dewatering. Wastewater developments include zero liquid discharge. This can involve evaporation. So, there are lots of unique sub-segments each of which need its own content marketing program.

Free Flowing Solids: Some treatment chemicals are delivered as dry powder, but the big applications are fuel handling, including coal and biomass. A more recent development has been DSI or Direct Lime Injection where powdered lime is injected into the exhaust gas stream. Pneumatic conveying systems use compressors. Unique valves are needed for storage hoppers.

 

Products

Coal

Gas

Biomass

Nuclear

Engine

Solar

Wind

Fabric Filter

m

 

m

 

 

 

 

Scrubber

m

 

m

 

 

 

 

Precipitator

m

 

m

 

 

 

 

Catalytic

 

mt

mt

 

 

 

 

Sedimentation-

Centrifugation

 

 

 

 

 

 

 

Macrofiltration

 

 

 

 

 

 

 

Cartridges

 

 

 

 

 

 

 

Membranes

 

 

 

 

 

 

 

Monitoring

mt

 

 

 

 

 

 

Pumps

 

 

 

 

 

 

 

Valves

mt

 

 

 

 

 

 

Fans +

Compressors

m

 

 

 

 

 

 

Monitoring - IIoT

mt

 

 

 

 

 

 

Air Filtration

 

 

 

 

 

 

 

Material Handling = m   Treatment Chemicals = t

The Content Marketing Program should consider the regional exhibitions and conferences. There are a range of magazines focused on individual fuels as well as ones covering all power applications. There are product magazines covering pumps, valves, and filtration. With much of the market in countries speaking Chinese in preference to English, there is also a need to sort content marketing by Chinese key words. Here is an example from the Global Decisions Orchard. http://www.mcilvainecompany.com/Decision_Tree/subscriber/Tree/Default.htm

 

221112 - Fossil Fuel ????

221112 - Fossil Fuel ????Coal Liquefaction ????

221112 - Fossil Fuel ????Coal-Fired ??

221112 - Fossil Fuel ????Gas to Chemicals

221112 - Fossil Fuel ????Gas-fired ??

221112 - Fossil Fuel ????Shale Gas ???

221112 - Fossil Fuel ????Waste-to-Energy ??????

 

Mcilvaine market reports providing detailed forecasts are described at www.mcilvainecompany.com and then “Markets” at the top

Bob Mcilvaine can answer your questions at 847 226 2391 rmcilvaine@mcilvainecompany.com